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2006 Harley-Davidson FLHTCUI Ultra Classic Electra Glide (EFI) Service Repair...jjjn9eoksl
This is the Highly Detailed factory service repair manual for the2006 HARLEY-DAVIDSON FLHTCUI ULTRA CLASSIC ELECTRA GLIDE (EFI), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.2006 HARLEY-DAVIDSON FLHTCUI ULTRA CLASSIC ELECTRA GLIDE (EFI) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Section 1: Maintenance
Section 2: Chassis
Section 3: Engine
Section 4: Fuel System
Section 5: Starter
Section 6: Drive
Section 7: Transmission
Section 8: Electrical
Section 9: Fuel Injection
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2006 Harley-Davidson FLHTCUI Ultra Classic Electra Glide (EFI) Service Repair...jjjn9eoksl
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Service Repair Manual Covers:
Section 1: Maintenance
Section 2: Chassis
Section 3: Engine
Section 4: Fuel System
Section 5: Starter
Section 6: Drive
Section 7: Transmission
Section 8: Electrical
Section 9: Fuel Injection
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have2006 HARLEY-DAVIDSON FLHTCUI ULTRA CLASSIC ELECTRA GLIDE (EFI) Service Repair Workshop Manual.
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Royal Sovereign RSC-1402HW Heat Assist Wide Format Laminator Machine - PrintFinish.com
1. RSC-LS/LSH/CW/HW SERIES Laminators
OWNER'S MANUAL
Royal Sovereign International Inc.
www.royalsovereign.com
Read all instructions carefully before use.
For any Customer Support needs please choose the
Customer Support tab on www.royalsovereign.com
2. 2
TABLE OF CONTENTS
TOPIC PAGE
1. Introduction......................................................................................................... 3
2. Safety Precautions............................................................................................... 3
3. Installation............................................................................................................ 4
4. Included with Laminator....................................................................................... 5
5. Product Identification............................................................................................ 6
6. Control Panel....................................................................................................... 7
7. Roller Nip Settings............................................................................................... 8
8. Using Foot Pedal and Remote Control................................................................ 8
9. Using Cross Cutter .............................................................................................. 9
10. Loading Film...................................................................................................... 9
11. Threading Film
11.1. Decaling............................................................................................. 10-11
11.2. Mounting................................................................................................. 12
12. Installation of the Front Feed and Rear Rewind Options................................ 13
13. Maintenance.................................................................................................... 14
14. Troubleshooting............................................................................................... 14
15. Specifications................................................................................................... 15
16. Warranty........................................................................................................... 16
3. RSC-LS/LSH/CW/HW SERIES
3
1. INTRODUCTION
2. SAFETY PRECAUTIONS
Failure to comply with any of the following safety procedures could result in serious injury.
Please read the instructions carefully and keep for future reference.
1. Only a licensed electrician should install wiring and outlet for the laminator.
2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.
3. Keep hands and clothing (i.e. Neckties) away from rollers. The rollers have pinch points
that can trap body parts or clothing and cause serious injury.
4. Keep flammable and wet objects away from the machine.
5. Place machine on a level surface.
6. Avoid excessive sunlight, humidity and extreme temperatures.
7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/
or repairing.
8. Keep out of reach of children.
9. Only Royal Sovereign authorized maintenance and service technicians should make
repairs.
10. Do not attempt to laminate items that exceed total recommended material thickness
for the unit
11. When cleaning the machine, don't use flammable sprays or materials.
12. Do not touch the rollers when they are hot or place foreign objects inside the machine.
13. Do not cover the surface of the machine until the machine has completely cooled.
14. If emergency happen, press emergency switch immediately.
15.Temperature of circumstance: 20°C ± 5°C; humidity of circumstance: 95%(20°C ± 5°C).
16. Warning - Hazardous Moving Parts – Keep Fingers And Other Body Parts
Away.
Thank you for choosing a Royal Sovereign laminator. It has been designed and
manufactured to provide years of continuous service. For complete operating and
maintenance information please read this manual thoroughly. Upon receipt of your
laminator, please inspect the box, the machine and all other contents for shipping
damage. Damage should be brought to the immediate attention of the delivering carrier
(See page 5 for list of shipment elements).
4. 4
3. INSTALLATION
Note: The laminator should be installed by a trained service technician.
ELECTRICAL REQUIREMENTS
The laminator comes fully assembled, except for the feed table and paper guide to avoid
shipping damage. Upon arrival, thoroughly inspect the unit. It is imperative that any
shipping damage is reported and a claim is filed with the delivering carrier immediately
upon receipt.
The laminator should be located in an area with adequate work space for feeding graphics
and lamination materials.
Avoid placing the laminator in a dusty area or near sources of extreme heat or cold.
Once the laminator is in place, lock the casters into position(“ON” position). Always
unlock the casters (“OFF” position) when moving to a different location.
Royal Sovereign recommends that a licensed electrician ensures proper power installation
to your laminator in accordance with electrical codes in your area.
The laminator should have a dedicated power line.
230V UL120V UL
220V EU
240V UK
220V AU
5. RSC-LS/LSH/CW/HW SERIES
5
4. INCLUDED WITH LAMINATOR
Thoroughly inspect the parts and the unit. It is imperative that any missing parts are
reported and a claim is filed with the reseller immediately upon receipt of shipment.
Part Name
Laminator
Owner's Manual
3´´(76mm) / 2 (57mm) Auto Grip
3´´ (76mm) Auto Grip(America. Canada.Mexico)
Dust Cover
Spare Motor Fuse - FUSE(50T)
(6.3A)
Spare Main Power Fuse - FUSE(65TS)
5A(RSC-LS/C SERIES)/15A(RSC-LSH/H SERIES)
1/4Hexa head Bolt (M6 * 20mm)
Spring Washer(¢ 6.1)
(Included with option only)
3/16screw (M5 * 12mm).
Spring Washer(¢ 5.1)
(Included with option only)
Front Feeder and Rear Rewinder Kit
(Included with option only))
1
1
6/6
6
1
1/1
1
1
1
8/8
8/8
12/12
12/12
2/2
Quantity Picture
L-wrench 2.5/6 (Stand Separate )
L-wrench 2.5 ( Stand Assemble ) or
6. 6
5. PRODUCT IDENTIFICATION
8
9
1
2
11
3
4
13
7
14
6
12
5
10
NO PART NAME
1 EMERGENCY SWITCH O
2 FEED TABLE O
3 MAIN ROLLER O
4 ASSEMBLY STAND O
5 FOOT PEDAL O
6 TENSION CONTROL KNOBS O
7 PRESSURE LEVER O
8 CONTROL PANEL O
9 UPPER IDLE BAR O
10 RELEASE LINER TAKE UP O
11 LASER SYSTEM FOR SAFETY O
12 REMOTE CONTROL O
13 FILM SUPPORT Except US, CA
14 REAR-REWINDER
Option (RSC-LS/LSH)
Standard (RSC-CW/HW)
7. RSC-LS/LSH/CW/HW SERIES
7
6. CONTROL PANEL
When the machine is initially turned on, the LED display window will show the speed set
at 1.
Control Buttons
1. SPEED DISPLAY: Display’s current Speed.
2. SPEED BUTTON: Adjusting the speed of the rollers. To change the speed of the rollers, press the
up or down arrow button.
3. HEAT BUTTON : To select HEAT(122℉,50℃) or COLD mode.
4. REV: To reverse the rollers, press and hold the REV button.
5. RUN: To start the rollers.
6. STOP: To stop the rollers.
1 1
2 2
3
4
4
6 5
5 6
RSC-LSH/HW SERIES RSC-LS/CW SERIES
8. 8
7. ROLLER NIP SETTING
25mm
1in1mm0.04in
Laminating
5
-7m
m
0.2-0.28
in
Open
20 - 23mm
0.8-0.9 in
15-18mm
0.6-0.7 in
10-13mm
0.4-0.5 in
It is important to adjust the roller nip settings to the appropriate thickness of the board
being used. Use the guide below to adjust to the correct position.
8. USING FOOT PEDAL AND REMOTE CONTROL
USING FOOT PEDAL
USING REMOTE CONTROL
Place the foot pedal on the floor in front of the
machine. Once all correct settings are displayed, you
may use the foot pedal to operate the laminator for
“Hands Free Operation.” To activate the machine,
press the foot pedal once and then release. Repeat to
stop the rollers.
Located on the rear left side of the laminator.
1. PRESS REV – To reverse the rollers. Press and
hold the button (useful for jams or misted media).
2. PRESS STOP – To stop the rollers from turning.
3. PRESS FWD – To activate the rollers.
If you don't want to laminate,
please place the pressure leverto the
Open position(NO.7).
1
2
3
4
5
6
7
NO Inches Metric
(mm)
1 Lamination Lamination
2 1/25˝ 1
3 3/6˝~1/4˝ 5~7
4 3/8˝~1/2˝ 10~13
5 3/5˝~18/25˝ 15~18
6 4/5˝~3/25˝ 20~23
7 1˝ 25
2
1
3
9. RSC-LS/LSH/CW/HW SERIES
9
9. USING CROSS CUTTER
Figure 1 Figure 2 Figure 3
The cross cutter is located on the rear exit table of the machine.
1. After lamination, move the cutter approximately to the center of the completed
application at the desired point of detachment (Figure 1).
2. Grasp film with one hand, press the cutter downward into the application and slide it first
to one end of the application, then to the other end to complete the cut (Figure 2 3).
10. LOADING FILM
Royal Sovereign films are wound with the adhesive side facing the inside of the roll (adhesive in).
Loading films to upper and lower film shafts:
(See page 5 for assistance with parts identification.)
1.Adjust the auto grip to fit to the film and tighten the
auto grip screw (Figure 1).
2. Remove the upper and lower film shafts from the
machine and load the films (Center the upper and
lower films on the shaft). Note the direction of the
adhesives on the lower and upper films
(Figure 2).
3. Load the upper and lower film shafts on the
machine (Figure 3).
Figure 1
Figure 2
Figure 3
10. 10
11. THREADING FILM
Figure 1
Figure 2
11.1. Decaling
1. Turn the power switch on (“I” position). The Power
switch is located on the rear left side of the unit.
2. Complete the steps as in the “LOADING FILM”
section (see page 10).
3. Set the top roller to the desired temperature .
4. Take off the Frame-Paper Guide and the Feed Table.
5. Pull the top film down over the Safety Cover to the
bottom of the craft paper/mounting film.
6. Align and center the craft paper/mounting film to the
top film and tighten the two lower core screws (Figure
1).
7. Thread the top film underneath the Upper Idle Bar.
(Figure 2)
8. Tape the top film on to the Release Liner Take-Up.
(Figure 2)
TAKE UP DEVICE
PAPER BACK
HOT ROLLER
BACKING PAPER
BASE FILM
LOEWER IDLE BAR
UPPER IDLE BAR
COLD FILM
11. RSC-LS/LSH/CW/HW SERIES
11
Figure 3
9. Cut and separate the release liner and the film.
(Figure 3)
10. Thread the craft paper behind the Lower Idle Bar to
the top film that is resting on the main roller (do not
use the Lower Idle Bar for Mounting). (Figure 4)
11. Reinstall the Feed Table and the Frame-Paper
Guide,and close the Safety Cover.
12. Adjust the nip setting to appropriate gap.
13. Insert and push the leader board until they reach the
front nip point.
14. Push the Run button.
15. Push the leader board into the rollers. (Figure 5)
16. Adjust the top and bottom tension knob by rotating it
clockwise or counterclockwise. Turn it until the top
and bottom roll films have some resistance (The
tension varies depending on the film thickness; the
thicker the film the more tension is required).
(Figure 6)
Figure 4
Figure 5
Figure 6
17. Press the Stop button when the leader board has completely exited from the rollers.
18. Use the Cross Cutter to cut the leader board from the web (see page 9).
19. Set the nip setting to the appropriate position for the Over-lamination / Decaling
application.
12. 12
Figure 1
1. Lay the decaled image face down on a flat surface.
Carefully peel back and put a crease along the edge of the
release liner (Approximately 1 inch or 25mm, Figure 1).
2. With the image facing up, align the image onto the board.
Press firmly from the center out (Figure 2).
3. Adjust the pressure lever to ensure the proper opening
(Figure 3).
4. Flip the image over the upper roller and hold on to the
release liner (Figure 4).
5. Press the foot pedal once, and then let it go while slowly
pulling the release liner as the board enters the main roller
nip (Figure 5).
Press the foot pedal once again when the board has
completely exited from the rear of the unit.
Trim the board if necessary.
Figure 2
Figure 3
Figure 4
Figure 5
11.2 Mounting
13. RSC-LS/LSH/CW/HW SERIES
13
Installation of the Front Feeder Option (Includes 2 brackets,
one spindle, and mounting hardware).
1. Install the Front Feeder to the inside of the front frames using
four 1/4 (M6) hexagon bolts on each side (Figure 1).
Installing the Rear Rewinder Option (Includes motorized
winder, bracket, one spindle, and mounting hardware).
1. Remove the left and right covers by using a screwdriver
(four screws on each side cover) (Figure 2 3).
2. Remove the lever knob screw and lever (Figure 4).
3. Disassemble the power switch bracket and place the left
rewinder outside of the frame; fasten with round head
3/16(M5) screws (included in the option kit). Then, reinstall
the power switch bracket (Figure 5).
4. Install the right rewinder on the outside of the frame and
connect the motor wire connector to the rear wire
(Figure 6 7).
5. Reinstall the rear cover.
6. Reinstall the side covers.
7. Reinstall the lever knob and screw.
Figure 1
Figure 2 Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
12. INSTALLATION OF FRONT FEEDER and REAR REWINDER
OPTIONS
NOTE: Below options are to be installed by an authorized RS
reseller.
14. 14
13. MAINTENANCE
14. TROUBLESHOOTING
Cleaning the Body of the laminator
1.To clean the machine body, dampen a cloth with water only and gently wipe the
machine clean.
Removing Adhesive Build Up
1. Remove the film from the laminator.
2. Use a damp (water only) cloth and a rubber gum eraser to remove the adhesive on the
Teflon (metal) and silicone rollers.
Lubrication
1. Drive chain and sprockets should be lubricated with either a light coat of gear lube or
heavy grease (lithium grease) after 6 months or 1000 hours of operation, whichever
comes first.
Note:Rub firmly but do not scrub the rollers vigorously as this may scratch the surface.
Do not use sharp metal objects, steel wool, or abrasives, as these may also
damage the rollers.
Sympton Cause Possible Solution
Machine will not turn
on:
a. Power plug is not plugged in.
b. Power switch is in “0” (Off) position.
c. Tripped circuit breaker.
d. Blown main power fuse.
a. Plug the power cord into appropriate
outlet.
b. Put the power switch to the “I” (On)
position.
c. Reset the circuit breaker.
d. Replace the fuse.
There is power, but the
rollers are not turning
after the “RUN” button
is pressed:
a. Emergency switch(es) is (are) engaged.
b. Paper guide is not installed correctly.
c. Blown motor fuse.
a. Disengage the emergency switch(es).
b. Properly install the paper guide so that
the micro switch is activated.
d. Replace the motor fuse.
The unit is not heating
up:
a. Did not raise the temperature. a. Raise the temperature.
Curled lamination:
a. Upward curl.
b. Downward curl.
a. Loosen the top roll film tension.
b. Loosen the bottom roll film tension.
15. RSC-LS/LSH/CW/HW SERIES
15
15. SPECIFICATIONS
DESCRIPTION RSC-1401LS/LSH RSC-1402CW/HW RSC-1651LS/LSH
Power supply AC100V, 200V, 220~240V 50/60Hz AC120V 60Hz
Power Consumption 100W 1500W
100W(Others)
160W(US,CA)
1500W 100W 1500W
Roller Diameter ø82 ø82 ø95
Safety System Laser system for safety
Laminating Speed (max) 5m/min 5m/min 5m/min
Laminating Width 1400mm 1400mm 1650mm
Laminating Films 50mic-500mic 50mic-500mic 50mic-500mic
Foam Board 1mm-25mm 1mm-25mm 1mm-25mm
Thickness of substrated (Paper) 80g/m²~350g/m² 80g/m²~350g/m² 80g/m²~350g/m²
Speed Control Key Pad
Pressure Adjustment Manual
Max. temperature __ 50°C(122°F) __ 50°C(122°F) __ 50°C(122°F)
Ready time __ 10min __ 10min __ 10min
Take up device Chain link to main motor
Front feed Option Option Option
Rear Rewinder Option YES Option
Film Core 23Auto Grip or 3Auto Grip(America. Canada. Mexico)
Take of Main Motor DC Motor DC Motor DC Motor
Cross Cutter Yes Yes Yes
Remote Control Switch Yes Yes Yes
Foot S / W Yes Yes Yes
Unit Dimensions (W*L*H) 1740*750*1250 1740*750*1250 1990*750*1250
Carton Dimensions (W*L*H) 2000*880*930 2000*880*930 2170*950*1460
Unit Weight (kg) 145 145 165
16. 16
16. WARRANTY
Royal Sovereign International warrants the equipment sold is free from defects in
material and workmanship for a period of One (1) year for Parts and Labor from the date
of installation, excluding lamination rollers which are warranted for Six (6) months. This
warranty is extended only to the original purchaser. This warranty is the only warranty
made by Royal Sovereign International and cannot be modified or amended. Royal
Sovereign’s sole and exclusive liability and the customer’s sole and exclusive remedy
under this warranty shall be, at Royal Sovereign’s option, to repair or replace any such
defective part or product. These remedies are only available if Royal Sovereign’s
examination of the product discloses to Royal Sovereign’s satisfaction that such defects
actually exist and were not caused by misuse, neglect, attempt to repair, unauthorized
alternation or modification, incorrect line voltage, fire, accident, flood or other hazard.
All warranty claims must be filed through the authorized Royal Sovereign dealer or
reseller through which the equipment was originally purchased. Model, serial number
and date of delivery are required for all claims.
The warranty made herein is in lieu of all other warranties, expressed or implied,
including any warranty or merchantability or fitness for a particular purpose. Royal
Sovereign will not be liable for personal damage or personal injury (unless primarily
caused by its negligence), loss of profit, or other incidental or consequential damages
arising out of the use or inability to use this equipment.
This warranty specifically does not cover damage to laminating rollers caused by knives,
razor blades, or any sharp objects or abrasives, or failure caused by adhesives, or
damage caused by lifting, tilting or improper use of the machine. Warranty repair or
replacement by Royal Sovereign or its authorized Reseller(s) does not extend the
warranty beyond the initial one year period from the date of installation. Unauthorized
customer alterations will void this warranty.
LIMITED WARRANTY
RS International Australia PTY. LTD.
30 Prime Drive, Seven Hills, NSW 2147, Australia
TEL : +61) 2-9674-2127
FAX : +61) 2-9674-2027
E-mail : salesaust@royalsovereign.com
CORPORATE HEADQUARTERS
Royal Sovereign International Inc.
2 Volvo Drive, Rockleigh, NJ 07647 U.S.A.
TEL : +1) 800-397-1025 FAX : +1) 201-750-1022
E-mail : info@royalsovereign.com
RS Canada Inc.
5610 Timberlea Blvd, Mississauga Ontario L4W 4M6 CANADA
TEL : +1) 905-461-1095 FAX : +1) 905-461-1096
TF : +1) 866 961-6673
E-mail : info-ca@royalsovereign.com
RS EUROPE LIMITED.
66 SALISBURY ROAD, WORCESTER PARK,
SURREY KT4 7DE UK
TEL : +44) 2082243633
E-mail : rseu@royalsovereign.com