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Regenerative medicine in Orthopedics:
experience of the Rizzoli Orthopedic
Institute and perspectives
Turin, 12-10-2017
Nicola Fazio
Regenerative medicine is the branch of medicine that
develops methods to regrow, repair or replace
damaged cells, organs or tissues.
Regenerative medicine includes the generation and
use of therapeutic stem cells, tissue engineering and
the production of artificial organs.
Nature
Aim of Regenerative Medicine is to cure and
not to chronicize the diseases.
This way to approach diseases has both social
and economic consequences
A couple of example of CHRONICIZED
disease that represent a huge burden
for Health Systems
increase in average life
expectancy
In 2020 for the first time in
human history the number of
people over 65 will exceed the
number of children under the
age of 5 with an inevitable
increase of age-related diseases
PRESENT
CLOSE FUTURE
Today the improvement of care
standards
led to an
In Rizzoli Orthopedic Institute a long regenerative
medicine tradition is established. Among all countless
projects ongoing in the Institute, the hospital joins
the regenerative clinical arena with 3 big national and
international initiatives:
- Orthounion
- IRMI
- Cell Factory
A rapid glance to this projects!
Fractures of the long bones
are especially prone to
nonunion in close to 15% of
such fractures. This can
result in significant
morbidity and represents an
economic burden.
The standard of care of non-
unions fractures is the Iliac
Crest AUTOTRANSPLANTATION,
technique with high morbidity
to patients
ORTHOUNION is a multicentre, multinational, randomized
clinical trial aimed at testing the superiority of an innovative
Advanced Therapy product versus the Iliac Crest
Autotransplantation in long bone non-unions.
ORTHOUNION was funded with 6 M € in the frame of H2020
research and innovation programme and is the natural
progression of previous FP7 REBORNE project
Cell Factory
MBCP+
BMSC+MBCP+
The ORTHOUNION Clinical Trial consists in the transplantation
of autologous BMSC, GMP cultured in a Cell Factory and
combined during surgery with a commercial Ceramic
Biomaterial (Macroporous Biphasic Calcium Phosphate,
MBCP+) to fill the non-union site under surgical procedure.
ORTHOUNION consortium comprises 11 partners and 3
linked third parties, including 20 clinical centres and 5
cell production units, from France, Germany, Italy (IOR,
UNIMORE and Policlinico di Milano) and Spain.
The study will include around 100 patients divided in 3
groups, named CONTROL, Low-Dose BMSCs and High-
Dose BMSCs, to study also if and how the number of
transplanted cells influences the healing process.
More detailed information available on
the website:
https://orthounion.eu/
The European Commission and the European
Strategy Forum on Research Infrastructures (ESFRI)
define “Research Infrastructure” as follow:
A structure or platform able to provide scientific community with resources and services to
help performing high level researches in their respective operative field.
Such Research Infrastructures can be located in a single site or dislocated, can be part of a
National or International network and MUST:
- Offer services and supports of excellence scientific quality;
- Allow access to scientits, Academia and Industry through a trasparent selection;
- Possess a stable and efficient mangement model
Europe considers Research Infrastructures as a key
instrument in attracting and bringing together researchers,
funding agencies, politicians and industry to act together
and tackle the cross-disciplinary issues of critical importance
for our continued prosperity and quality of life.
With this in mind, within the frame of Ministry of
Instruction University and Research (MIUR),
Italian National Cluster Iniative
We developed the
Italian Regenerative Medicine Infrastructure (IRMI)
Within the health National Cluster ALISEI
IRMI is an Infrastructure of Italian stakeholders operating in
the regenerative medicine sector with the aim of:
1) potentiating Italian biobanks and cell factories network;
2) supporting research and industrial development of
ATMP;
3) pushing national innovation in the field, increasing
international competitiveness of Italian industries and
public institutes;
4) creating new training courses for new professional
figures in the various articulations of regenerative
medicine;
5) promoting rigorously scientific public dissemination
activities about true principles and potential of
regenerative medicine.
IRMI
14 Research Centers
Istituto Ortopedico Rizzoli
Università di Modena e Reggio Emilia
Università di Bologna
Università di Milano
CNR Roma
CNR Napoli
Università di Torino
Politecnico di Torino
Università di Genova
Università di Trieste BIOMAT
RiMED
Università Tor Vergata
Tecnopolo Castel Romano
7 Industries
Gruppo GVM (project leader)
AB Medica
Genomnia
Chiesi Farmaceutici
AB Tremila
Holostem
IGEA
Dislocated in 8 Italian
Region
Lombardia
Piemonte
Emilia-Romagna
Lazio
Sicilia
Friuli Venezia Giulia
Liguria
Campania
Today main composition of the infrastructure is the
following:
Besides the Infrastructures activities, all the partners
have specifics scientific projects to be achieved.
For what it concerns Rizzoli Orthopedic Institute,
following products are being developed in the frame of
IRMI project:
- GMP-Expanded Autologous Fibrocytes seeded on 3D
scaffolds or in suspension to treat chronic ulcers and
skin burns;
- A new generation of osteoinductive pastes;
- An innovative one-step technique to separate ASCs
from lipoaspirate;
- New alloplastic custom implants;
Being the first Italian Infrastructure on
Regenerative Medicine, IRMI will try in next
future to increase its leading role also in
Europe, including other stakeholders and
participating in the incoming Research
Infrastructures H2020 calls
More detailed information available on
the website:
http://www.irmi.eu/
All the cell-based therapies produced by
a cell factory are considered Advanced
Therapy (ATMP) and they require
authorization from competent authority
(AIFA)
This authorization is bond to
implementation of a GMP facility
The Rizzoli Cell Factory was
established in 2006, being the first
public department in Italy
implementing a Class A clean room-
based facility.
In those years the most advanced
aseptic environment technology was
the Clean Room
The first GMP facility was then
based on clean room technology
Traditional Cleanroom Technology
Manufacturing in Clean Room
Environmental
Monitoring
Sanitization
Open LAF
Gowning
High Volume of
Handled Air
Basically when you work in a clean
room is like if you physically were
inside a sterile hood!
You can’t manipulate a second lot
before a special and expensive
sanitization
With this technology, Cell Factory
was able to produce 25 lots of
autologous chondrocytes every
year.
We believe that clean room
technology is much more suitable
for larger scale production
TODAY NEW GMP-
COMPLIANT TECHNOLOGIES
ARE AVAILABLE
After 6 years of experience of cartilage regenerative
therapies, the Rizzoli Cell Factory is today reshaping its
operative models by implementing innovative technologies,
based on GMP-grade isolators.
We believe that GMP-grade isolators possess
several features that will help us in increasing
productivity, dynamicity in the development of
innovative orthopedic therapies and the the
number of assisted patients
The new Rizzoli Cell Factory will be implemented with
two GMP-grade isolators placed inside two separated
Class C environments surrounded by background D
With this technology we forecasted to assist an
average of 60 patients every year.
Basing on the first described experiences
Chondrocytes/IRMI/Orthounion
First products to be developed will be:
- Autologous Chondrocites;
- Autologous BMSCs for bone non-union;
- Autologous Fibroblasts to treat chronic ulcers and
skin burns
……but not only!!!!!!!!!!
We also think that an efficient Cell Factory has the precious potential
to serve as referring HUB, providing outsource services such as:
So not only a place where cell products are manufactured,
but an excellence structure where clinical researcher can
refer to develop innovative Advanced Therapies toghether.
Thank you!

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Regenerative medicine in Orthopedics: experience of the Rizzoli Orthopedic Institute and perspectives

  • 1. Regenerative medicine in Orthopedics: experience of the Rizzoli Orthopedic Institute and perspectives Turin, 12-10-2017 Nicola Fazio
  • 2. Regenerative medicine is the branch of medicine that develops methods to regrow, repair or replace damaged cells, organs or tissues. Regenerative medicine includes the generation and use of therapeutic stem cells, tissue engineering and the production of artificial organs. Nature
  • 3. Aim of Regenerative Medicine is to cure and not to chronicize the diseases. This way to approach diseases has both social and economic consequences
  • 4. A couple of example of CHRONICIZED disease that represent a huge burden for Health Systems
  • 5.
  • 6.
  • 7. increase in average life expectancy In 2020 for the first time in human history the number of people over 65 will exceed the number of children under the age of 5 with an inevitable increase of age-related diseases PRESENT CLOSE FUTURE Today the improvement of care standards led to an
  • 8.
  • 9. In Rizzoli Orthopedic Institute a long regenerative medicine tradition is established. Among all countless projects ongoing in the Institute, the hospital joins the regenerative clinical arena with 3 big national and international initiatives: - Orthounion - IRMI - Cell Factory A rapid glance to this projects!
  • 10.
  • 11. Fractures of the long bones are especially prone to nonunion in close to 15% of such fractures. This can result in significant morbidity and represents an economic burden. The standard of care of non- unions fractures is the Iliac Crest AUTOTRANSPLANTATION, technique with high morbidity to patients
  • 12. ORTHOUNION is a multicentre, multinational, randomized clinical trial aimed at testing the superiority of an innovative Advanced Therapy product versus the Iliac Crest Autotransplantation in long bone non-unions. ORTHOUNION was funded with 6 M € in the frame of H2020 research and innovation programme and is the natural progression of previous FP7 REBORNE project
  • 13. Cell Factory MBCP+ BMSC+MBCP+ The ORTHOUNION Clinical Trial consists in the transplantation of autologous BMSC, GMP cultured in a Cell Factory and combined during surgery with a commercial Ceramic Biomaterial (Macroporous Biphasic Calcium Phosphate, MBCP+) to fill the non-union site under surgical procedure.
  • 14. ORTHOUNION consortium comprises 11 partners and 3 linked third parties, including 20 clinical centres and 5 cell production units, from France, Germany, Italy (IOR, UNIMORE and Policlinico di Milano) and Spain.
  • 15. The study will include around 100 patients divided in 3 groups, named CONTROL, Low-Dose BMSCs and High- Dose BMSCs, to study also if and how the number of transplanted cells influences the healing process.
  • 16. More detailed information available on the website: https://orthounion.eu/
  • 17.
  • 18. The European Commission and the European Strategy Forum on Research Infrastructures (ESFRI) define “Research Infrastructure” as follow: A structure or platform able to provide scientific community with resources and services to help performing high level researches in their respective operative field. Such Research Infrastructures can be located in a single site or dislocated, can be part of a National or International network and MUST: - Offer services and supports of excellence scientific quality; - Allow access to scientits, Academia and Industry through a trasparent selection; - Possess a stable and efficient mangement model
  • 19. Europe considers Research Infrastructures as a key instrument in attracting and bringing together researchers, funding agencies, politicians and industry to act together and tackle the cross-disciplinary issues of critical importance for our continued prosperity and quality of life.
  • 20. With this in mind, within the frame of Ministry of Instruction University and Research (MIUR), Italian National Cluster Iniative We developed the Italian Regenerative Medicine Infrastructure (IRMI) Within the health National Cluster ALISEI
  • 21. IRMI is an Infrastructure of Italian stakeholders operating in the regenerative medicine sector with the aim of: 1) potentiating Italian biobanks and cell factories network; 2) supporting research and industrial development of ATMP; 3) pushing national innovation in the field, increasing international competitiveness of Italian industries and public institutes; 4) creating new training courses for new professional figures in the various articulations of regenerative medicine; 5) promoting rigorously scientific public dissemination activities about true principles and potential of regenerative medicine.
  • 22. IRMI 14 Research Centers Istituto Ortopedico Rizzoli Università di Modena e Reggio Emilia Università di Bologna Università di Milano CNR Roma CNR Napoli Università di Torino Politecnico di Torino Università di Genova Università di Trieste BIOMAT RiMED Università Tor Vergata Tecnopolo Castel Romano 7 Industries Gruppo GVM (project leader) AB Medica Genomnia Chiesi Farmaceutici AB Tremila Holostem IGEA Dislocated in 8 Italian Region Lombardia Piemonte Emilia-Romagna Lazio Sicilia Friuli Venezia Giulia Liguria Campania Today main composition of the infrastructure is the following:
  • 23. Besides the Infrastructures activities, all the partners have specifics scientific projects to be achieved. For what it concerns Rizzoli Orthopedic Institute, following products are being developed in the frame of IRMI project: - GMP-Expanded Autologous Fibrocytes seeded on 3D scaffolds or in suspension to treat chronic ulcers and skin burns; - A new generation of osteoinductive pastes; - An innovative one-step technique to separate ASCs from lipoaspirate; - New alloplastic custom implants;
  • 24. Being the first Italian Infrastructure on Regenerative Medicine, IRMI will try in next future to increase its leading role also in Europe, including other stakeholders and participating in the incoming Research Infrastructures H2020 calls
  • 25. More detailed information available on the website: http://www.irmi.eu/
  • 26.
  • 27. All the cell-based therapies produced by a cell factory are considered Advanced Therapy (ATMP) and they require authorization from competent authority (AIFA) This authorization is bond to implementation of a GMP facility
  • 28. The Rizzoli Cell Factory was established in 2006, being the first public department in Italy implementing a Class A clean room- based facility. In those years the most advanced aseptic environment technology was the Clean Room
  • 29. The first GMP facility was then based on clean room technology
  • 30. Traditional Cleanroom Technology Manufacturing in Clean Room Environmental Monitoring Sanitization Open LAF Gowning High Volume of Handled Air Basically when you work in a clean room is like if you physically were inside a sterile hood! You can’t manipulate a second lot before a special and expensive sanitization With this technology, Cell Factory was able to produce 25 lots of autologous chondrocytes every year. We believe that clean room technology is much more suitable for larger scale production
  • 31. TODAY NEW GMP- COMPLIANT TECHNOLOGIES ARE AVAILABLE
  • 32. After 6 years of experience of cartilage regenerative therapies, the Rizzoli Cell Factory is today reshaping its operative models by implementing innovative technologies, based on GMP-grade isolators.
  • 33. We believe that GMP-grade isolators possess several features that will help us in increasing productivity, dynamicity in the development of innovative orthopedic therapies and the the number of assisted patients
  • 34. The new Rizzoli Cell Factory will be implemented with two GMP-grade isolators placed inside two separated Class C environments surrounded by background D With this technology we forecasted to assist an average of 60 patients every year.
  • 35. Basing on the first described experiences Chondrocytes/IRMI/Orthounion First products to be developed will be: - Autologous Chondrocites; - Autologous BMSCs for bone non-union; - Autologous Fibroblasts to treat chronic ulcers and skin burns ……but not only!!!!!!!!!!
  • 36. We also think that an efficient Cell Factory has the precious potential to serve as referring HUB, providing outsource services such as: So not only a place where cell products are manufactured, but an excellence structure where clinical researcher can refer to develop innovative Advanced Therapies toghether.