Radiator Improve Gateway Review For Linkedin
- 1. Radiator Rebuild Project: ImproveGateway Review
- 2. Radiator Quality RootCause Ranking Priority: how Influence: Occurrence: much of how much how often impact does Potential Root Cause control do we Rank does this the root cause have over the happen? have on our root cause? goal? Seals leak because seals pinched 5 4 4.5 90.00 Cores leak because cores damaged in 3 4 4 48.00 shipment to customer Radiator is damaged in shipment because it does not ship directly to 3 3 5 45.00 the customer
- 5. Radiator Cycle TimeRoot Cause Ranking Priority: how Influence: how Occurrence: much of impact much control Potential Root Cause that cycle time how often does the root do we have Rank is greater than customer demand does this cause have on over the root happen? our goal? cause? Facility/Layout because of position of 5 4 5 100 dip tank and paint booth Facility/Layout because of not enough 4 4 3.5 56 work stations/inefficient layout Parts procurement because of quantity 3 4 4 48 of Caterpillar parts stock at Walker Parts procurement of non-Cat parts 5 3 3 45 because vendors make to order Rebuilding process because it is hard to move radiators around the shop on 5 2 4 40 cranes
- 6. Tool Tool Bolt bin Red “supply” cabinet box box “flammable” cabinet James toolbox Work bench Grey parts bins Large dip tank Before trash Scap bin Paint booth Red “supply” shelf Small dip tank Dumpster “desk/workstation” James computer Yellow Oil dry Blue toolbox Core shelves Computer desk Brown wooden shelves Sandblasting machine file Core shelves
- 7. Blue toolbox James toolbox New parts bin to house all parts Small dip tank Large dip tank trash trash Oil Oil dry dry After “desk/workstation” Yellow Tool Tool New parts bin to house all parts box box “flammable” cabinet Paint booth James work bench Dumpster Scap bin
- 19. RADIATOR REBUILDING PROCESS Department Box parts, marks Parts with WO#, and delivers to radiator shop Cleans Wash Tech radiator and puts in staging area. Puts WO# on time card and re- applies WO# to radiator if necessary. Coordinator Communicate Take Open work with customer Close work order order and about repairs order and Schedule for order all and add parts. follow up pick up radiator consumable Get PO# if we with service parts don’t have it customer yet. Radiator Tech Inputs order for Disassemble Complete Leak add parts Pressure Receive radiator and Reassemble Paint electronic Ship test on shop test radiator complete radiator radiator service radiator radiator computer radiator add-parts list report then pulls parts
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