3. GEBHARDT – Mission Statement
"We dedicate ourselves to progress in intralogistics.
The aim thereby is to offer our customers good long-term
preconditions for efficiency and competitiveness under
ecological and humane conditions. We apply our entire creativity
and efforts to this.
We wish to be know-how leaders in the industry. A characteristic feature of all
GEBHARDT products is and remains the simplest possible design with a
high degree of efficiency and constant operational assurance. The size of
our company is optimum where a high level of personal consultancy and
support is required.
Every GEBHARDT employee accepts personal responsibility for providing
the customer with the best possible service. We measure our success on
the basis of attaining our company goals. - Time and again."
4. GEBHARDT – Service Portfolio
System 300
Container & Cardboard Transport
System
System 500
Pallet Transport System
System 700
High-Bay Retrieval Warehousing
System 800
Robotics
System 100
Stand alone products:
ConVer goods lifts, telescopic conveyor etc.
System 400
Assembly Transport System
5. GEBHARDT History
1952 Foundation of GEBHARDT Maschinenbau in Berwangen
1957 Series production of mobile bulk goods conveyors and loading belts
1964 Rebranding into GEBHARDT Fördertechnik GmbH
Development of the automatic coal bagging machine "Favorit Absackblitz"
1966 Expansion of the commercial areas
Provision of complete conveyor systems
Relocation to the new factory in Sinsheim
1977 Elfriede Gebhardt becomes Managing Director
GEBHARDT Absackblitz 1964 Factory Sinsheim 1966
6. GEBHARDT History
1986 Expansion of the production area from 22,000 sqft to 125,000 sqft
2002 Expansion of the service range
GEBHARDT is certified in accordance with ISO 9001
2005 Fritz Gebhardt becomes Managing Director
2007 Acquisition of the assets of Sandt-Logistik GmbH (Storage and Retrieval Machines)
2010 Opening of a new production and dispatch hall with 25.000 sqft
2012 Jubilee (60 years)
Factory in Sinsheim 2010 Jubilee – 60 years Gebhardt Fördertechnik
7. GEBHARDT - Key Data
Established in 1952
380 employees (Group)
100 % Made in Germany
Level of vertical integration of 80 %
Production area of 22,000 sqft. in Pirmasens
Production area of 150,000 sqft. in Sinsheim
Own development, design & production
Group turnover 2012 = € 50 Mio. ($ 65 Mio)
Exports accounting for 30 %
8. GEBHARDT Group
GEBHARDT
Fördertechnik
(Sinsheim und
Pirmasens)
Research
Development
Production
Material-handling
High-bay retrieval
Goods lifts
Warehousing
systems
GEBHARDT
Austria
Research
Development
Distribution
GEBHARDT
USA
Consulting/Planning
Project-Management
Service
Maintenance
Distribution
USA
GEBHARDT
Systems
Control technology
Implementation of
PLC, MFS, WMS
Management Systems
IT-Solutions
Consulting/Planning
for controls
GEBHARDT
UK
Material-handling
Miniloads
Goods lifts
Warehousing systems
Service
Maintenance
GEBHARDT
Poland
Service
Maintenance
Reparation
Commissioning
10. Your total solution partner
Consulting
Concept Design
Detailed Design
Control Design
Mechanical Installation
Electrical installation
Commissioning and Integration
Financing
Service
Maintenance
Redevelopment / Modification
For the implementation of complex
systems the concepts developed
according to the requirements of our
customers are always the vital
foundation. Thereby we combine
system components with the latest
information and automation
technologies. In addition our concepts
take into account foreseeable market
developments and identifiable
improvements for productivity.
HAWE Ulm/Laupheim – Miniload (space for 60.000 totes)
14. Pallet conveyor technology
Stable
Robust loading and unloading devices
Assured
Roller lift conveyors with integrated chain conveyors are
used for the right-angled in and out- feeding of the pallets.
Contour control provides additional operational assurance of
the high bay storage system.
Rapid
Conveyance of over 300 pallets per hour
Simultaneous chain conveyance of pallets and roller
containers.
Special characteristics
Material flow under refrigeration store conditions.
In and out-feeding via a lock, with chain conveyor and
transverse carriage.
Horizontal and vertical transportation between packaging
and goods output - without interruption
15. Pallet conveyor technology
• Accumulating conveyor and roller conveyor
• Chain conveyor
• Chain transfer unit
• Roller elevator table
• Vertical conveyor
• Transfer car
• Turntables
• Stacking / Destacking units
18. Tray and carton conveyor technology
Variety
The well structured assembly contains all modules required
for the configuration of faster material flow routes, for order
picking, for sorting systems and for warehouse technology
Service
The modular design supports the use of the system 300 in
areas such as transportation, order picking and storage
Flexibility
A multitude of flexibly utilizable components permit tailored
configurations for conveyance goods of up to 80 kg
19. Tray and carton conveyor technology
• Roller conveyor
• Accumulating roller conveyor
• Belt conveyor
• Conveyor curves
• Toothed belt conveyor
• Transfer devices
• Vertical continuous elevators
• Stacking / destacking devices
• Transfer cars
27. StoreBiter
High performance increase against SR-Machines
Reduction of maintenance related downtimes
Highly dynamic supply for workstations
Higher system availability
Price advantage against SR-Machines solution
Possibility of system redundancy
Energy efficiency due to low weight
28. GEBHARDT Shuttle platform
GSP is the basis for all GEBHARDT shuttle
Uniform control concept
FEM optimized lightweight construction
WLAN/Bluetooth communication
Hardware-independent logic
24V-400V engines
31. Type 751.01
Direct driven wheels
High accelerations possible
Data transmission via WLAN/WiFi
Conductor rails for power transmission
Change of level possible
Standard control components
Drive speed v1 2-4 m/s
Acceleration driving a 1,5-3 m/s²
Voltage 24-48V
Payload 1x 50kg / 2x 50kg
Ratio payload/ weight min. 1:1,1
32. Type 751.02
Direct driven wheels
No conductor rails needed
Data transmission via WLAN/WiFi
Power Caps for energy storing
Change of level possible
Standard control components
Drive speed v1 2-3 m/s
Acceleration driving a 1-2 m/s²
Voltage 24-48V
Payload 1x 50kg / 2x 50kg
Ratio payload / weight 1:1,3
36. StoreBiter 300 MLS – basis
StoreBiter 300 MLS
Typ 750.01 – Pole-disc-drive
StoreBiter 300 MLS
Typ 750.02 – Toothed-belt-drive
37. StoreBiter 300 Typ 750.02 – Pole-disc-drive
Maintenance-free drive system
Drive through pole-discs- contact-free
Data transmission via capsuled WLAN/WiFi
Contact-free power transmission
Operation in different levels possible
Integrated control system
Drive speed v1 4-5 m/s
Acceleration driving a 2 m/s²
Lifting speed v2 1,5 m/s
Pay load 1x 50kg / 2x 50kg
38. StoreBiter 300 Typ 750.02 – Toothed-belt-drive
Omega drive with toothed belt
High accelerations possible
Data transmission via capsuled WLAN/WiFi
Conductor rails for power transmission
Change of levels not possible
Standard control components
Drive speed v1 4-5 m/s
Acceleration driving a 3-4 m/s²
Lifting speed v2 1,5 m/s
Pay load 1x 50kg / 2x 50kg
40. Technical data
Bending resistant single mast design for high dynamic
load-bearing
Maximum safety standard
Single-sided layout - service and adjustment work even with
narrow aisles
All structural elements can be reached without ladder /
platform, also in switch cabinet
Low-wear bearing with Vulkolan and polyamide rollers:
extremely quiet running
2-wheel drive for high acceleration and drive dynamics
HAWE Miniload
HAWE Miniload
41. Technical data
Technical data miniload trays and totes:
Technical data SR-machines pallets:
Loads up to Height up to
Type 714.01 50 kg (110 lbs) 7,5 m (25 ft)
Type 716.01 300 kg (660 lbs) 12 m (40ft)
Type 717.01 300 kg (660 lbs) 16 m (52 ft)
Type 718.01 500 kg (1100 lbs) 22 m (72 ft)
Loads up to Height up to
Typ 548.01
(straight)
2500 kg (5500 lbs) 24 m (78 ft)
Typ 548.40
(curve-going)
2000 kg (5500 lbs) 20 m (65 ft)
45. Technical data
Cheetah eco Cheetah speed
max. Capacity 120 kg 120 kg
max. Height 18 m 12 m
max. v (x) 5 m/s 6,5 m/s
max a (x) 5 m/s² 6,5 m/s²
max. v (y) 3,5 m/s 3,5 m/s
max. a (y) 3,5 m/s² 3,5 m/s²
Load B,T,K B,T,K
46. Multi-form grip
arm passive
Load handling devices
Grip technology Telescope Telescope with
toothed belt
Extractor
Multi-form grip
arm active
Telescopic fork StoreBiter 500
48. DHS solution
Waiving further stacker crane streets
Significant performance boost without any surface
Waiver of conveyors for the dynamization
Parallelization of movements
Innovative control algorithms
49. Performence example
Miniload DHS
Performence [Double
cycles/h]
47 125
Energy requirement [kW/h] 7,3 2,96
0
20
40
60
80
100
120
140
Miniload Shuttles
Load Handling device 2 2
Payload ratio: Empty weight 1:39 1:3,5
Speed 4 m/s 6 m/s
Acceleration 1,5 m/s² 1,8 m/s²
Up to
51. Lifting beam conveyor
Nominal load: max. 100 kg
Lower approach dimension: 600 mm
Width shelve: max. 10.000 mm
Height shelve: max. 12.000 mm
Storing and destoring time of the telescopic device:
5 sec.
Travelling speed: 1,8 m/s at a acceleration of 2 m/s²
Lifting speed: 3 m/s at a acceleration of 2 m/s²
Cycles: max.125 DS/h for 2 plastic trays/ totes/
cartons
54. ConVer goods-only lift
Up to 8 stop positions with up to 16 accesses
Minimal space requirement
Self-supporting frame design
Single and double doors with and without windows
Pit in the basement or ground floor ramp
from only 70 up to 110 mm height
max. 2000 kg nominal load
Lifting heights of up to 22,5 m
Outdoor usage also possible
56. ConBoom
ConBoom – Typ 081: two-fold extension
Safety: safety bar on the last extended part.
All moving parts are completely covered.
Lighting: at front end on the last extended part
Operation: Push button on the front and/or sides.
„Not Aus“ (emergency stop) on front end
Control: SPS Siemens S200.
Adjustable belt and extended drive.
Suitable for loading and unloading trucks,
containers, vans and trailers
ConBoom – Typ 082: three-fold extension
57.
58. GEBHARDT Systems
• 25 developpers of Software material handling
• 21 developpers for MFS/WMS applications
• 4 developpers in the SAP area
Part of the GEBHARDT Group
Implementation of PLC, MFS und WMS Applications
since 1992
50 employees at GEBHARDT SYSTEMS, there of:
revenue 2012 > 6 Mio €
59. Common data base of all modules
Oracle, SQL Server, MySQL and others
GEBHARDT Intralogistic Modul
SR/Shuttle Material handling PbL / PbX / PbV Labeler Scales
VISU MFS WMS Service
EthernetEthernet
60. Advantages by using the GEBHARDT StoreWare®
GEBHARDT delivers all modules in one application
• No seperation from VISU to MFS or MFS to WMS
• No maintenance of different systems
• No additional licenses for VISU like with InTouch or WIN CC
GEBHARDT delivers all modules in one application
• No seperation from VISU to MFS or MFS to WMS
• No maintenance of different systems
• No additional licenses for VISU like with InTouch or WIN CC
GEBHARDT delivers high efficiency
• All functions are based on one data base with high transparency
• No redundant data maintenance with different systems
• High data safety and fast data access through optimised control
GEBHARDT delivers high efficiency
• All functions are based on one data base with high transparency
• No redundant data maintenance with different systems
• High data safety and fast data access through optimised control
GEBHARDT saves money and protects the environment
• Through controll of the operating time and idle period control
• Miniload cranes with energy recuperation into the net
• Optimised WMS control with transport roote optimisation
• Automatic speed reduction in case of few cycles
GEBHARDT saves money and protects the environment
• Through controll of the operating time and idle period control
• Miniload cranes with energy recuperation into the net
• Optimised WMS control with transport roote optimisation
• Automatic speed reduction in case of few cycles
GEBHARDT monitors the maintenance cycles
• By means of a „Watchdog“ for miniloads, shuttles and lifts
• By means of a operating time control of the conveying systems
• Automatic maintenance alert via E-Mail, SMS or VISU
GEBHARDT monitors the maintenance cycles
• By means of a „Watchdog“ for miniloads, shuttles and lifts
• By means of a operating time control of the conveying systems
• Automatic maintenance alert via E-Mail, SMS or VISU
61. Thank you for your interest!
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