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Presentation by Eric Menou - DIGINEXT- VMH at the GPDIS Summit 2015.
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Practical Augmented Reality in the PLM world
1.
BOEING is a
trademark of Boeing Management Company Copyright © 2014 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 1 Practical Augmented Reality in the PLM World Eric MENOU Augmented Reality Expert DIGINEXT / VMH
2.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 2 AGENDA • Augmented Reality … what for? • AR uses cases • Technical challenges • Inscape AR in the PLM ecosystem • Live demo • Q&R
3.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 3 Aircraft assembly and maintenance challenges • Recent years have seen an increase in the complexity of maintenance operations • Human factors are the largest contributor to aircraft accidents • Major cause of flight delays and cancellations • Maintenance errors are one of the top three causes of aviation accidents • Aircraft assembly lines mostly rely on human tasks • Documentation efficiency is critical © SuperJet International, CC BY-SA 2.0 © SuperJet International, CC BY-SA 2.0
4.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 4 • Common documentation support • Paper or electronic (PDF) documentation • Interactive electronic technical manual (IETM) • Hierarchical procedures • Steps, sub-steps… • Illustrations, exploded views • Most advanced tools provide 3D animated procedures Aircraft assembly and maintenance challenges
5.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 5 Traditional Process of Technical Publications Technical Documentation CAD / BOM / PLM / ERP The Product Design Lifecycle Design Test Build Deliver Support Disparately Sourced Information Documentation Lag Costly Author and Review Cycles Effort Duplication Limited output formats Launch Delays Compliance Issues Multi-format/Translation Issues
6.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 6 Time / Effort Cost Authoring OEM – Business Value • Current Process Deliverables 2D / Static Print or PDF Manually Illustrations Digital Photography Separate Text /Graphics • The Opportunity CAD/BOM/PLM driven Reuse/Repurpose data Integrate Text /Graphics Automate updates AuthoringAuthoring 3D/2D Interactive Authoring Authoring 3D/2D Interactive
7.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 7 Time / Effort Cost Total Cost of Ownership Operator – Cost Reduction • Operator Issues Product reliability/downtime Parts identification errors Cost of training Maintenance effectiveness • The Opportunity Better quality documentation Faster understanding / training Accurate parts identification Decrease downtime Total Cost of Ownership 3D/2D Interactive Total Cost of Ownership Total Cost of Ownership 3D/2D Interactive
8.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 8 TEAMCENTER RapidAuthor RapidAuthor RapidAuthor RapidAuthor 3D/2D Graphics Write Text Animate Explode Section Illustrate Reuse Repurpose Rapid Project Integrated Technical Authoring Solution XML-based Architecture / Open Standards Author Once, Publish to Any Format Content Delivery / Management <xml /> XML Image CGM Source Data BOMOther Assets 3DCADGeometry ... JT Catalog Manual Work Instruction Learning
9.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 9 • Even IETM suffer from several limitations • Do not provide direct and easily accessible support – Searching the documentation is not efficient – Lots of eye/head movements between the equipment and the manual • Lack of spatial context – Operations to perform may be ambiguous • Efficiency can be improved dramatically • Same documentation material • Better contextualization Assembly and Maintenance Challenges
10.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 10 • Augmented Reality (AR) Augmented Reality © DIGINEXT, All Rights Reserved
11.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 11 • Information superimposed within the user’s view • Display relevant information at the right place and the right time • Documentation content overlaid onto real objects, directly on the location of interest – Describe which tasks to perform in what way – Display additional descriptions: security notice, tools – Link with other media: drawings, images, videos, HTML content • Provide “on the-job support” • Direct and easy-to understand • Intuitive access to the relevant information Augmented Reality Manuals
12.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 12 Augmented Reality Use Cases • Many uses-cases, similar needs • Studies • Manufacturing – Assembly – Inspection • Support – Marketing – Training – Maintenance – Remote Assistance
13.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 13 • Assembly / maintenance support / training • 3D animated procedures • Textual documentation • Contextual multimedia content • Component location • Annotations • Report generation • Automatic task validation • Link with troubleshooting guide Augmented Reality use-cases © DIGINEXT, All Rights Reserved
14.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 14 • Inspection • Step by step instructions • Measurements • Alignment tools • Reports and signature Augmented Reality use-cases © DIGINEXT, All Rights Reserved © DIGINEXT, All Rights Reserved
15.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 15 • Marketing • Add virtual content • Show hidden parts • Change livery • Contextual multimedia content • Component location Augmented Reality use-cases © DIGINEXT, All Rights Reserved © DIGINEXT, All Rights Reserved
16.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 16 • Remote Assistance • 3D animated procedures • On-the-fly annotations : labels, icons, hand drawing • Component location Augmented Reality use-cases
17.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 17 • Alignment of virtual objects with real environment • Augmentations overlaid to camera images or direct vision • 3D virtual data must be aligned with the physical objects • Synchronize parameters of physical and synthetic cameras • Tracking is one of the biggest technical challenges • Measure the exact position and orientation of the physical camera Challenges: Tracking technologies
18.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 18 • Tracking with external sensors • IR cameras • Magnetic sensors • Inertial motion sensors • Measuring arm Challenges: Tracking technologies © Billie Ward, CC BY 2.0
19.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 19 • Tracking: External sensors • Reliable and accurate • Requires a fixed reference (not mobile) • Instrumentation of the environment (sensors, cables…) • Occlusions Challenges: Tracking technologies
20.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 20 • Tracking: Image processing • Use device camera • Calculate position and orientation of the camera relative to some features of the environment • Markers can be attached to the equipment – Try to avoid this (Foreign objects damage) – Markerless tracking: detect labels or shape of the environment Challenges: Tracking technologies © sndrv, CC BY 2.0 © DIGINEXT, All Rights Reserved
21.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 21 • Tracking: Image processing • Lightweight • Requires extra work for each use-case – Define which feature is tracked – Retrieve and process the geometry – Calibrate and initialize the initial viewpoint • Not the most reliable, but most widely used solution • Many products on the market • Few are really mature and can track 3D shapes markerless Challenges: Tracking technologies
22.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 22 • Tablet • Proven solution requiring standard devices • Portable and lightweight • No latency • Intuitive user interface (touch screens) • Augmentations displayed onto a video stream • Not hand free – “Freeze” – Mobile mount Challenges: Display technologies © Ted Eytan, CC BY 2.0
23.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 23 • Projection • Hand-free • Intuitive: augmentations displayed directly on the equipment • Single user • Not suitable for animated content • Requires flat and matt surface • Occlusions • External surfaces only • Heavy instrumentation Challenges: Display technologies
24.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 24 • Head-up display (see-through) • Direct view of the real world • Individual light-weight device • Hand free • User-dependent – Requires calibration • Latency – Requires high computing power • Narrow field of view • Current devices are not mature – Poor comfort – Low quality • Might be the best solution … at middle term Challenges: Display technologies © SMI Eye Tracking, CC BY-ND 2.0
25.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 25 • Application must be comfortable to use • Take into account the industrial context • Meet specific needs of each client / use-case • Always provide a fallback strategy Challenges: System and Application Design
26.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 26 • AR is worthless without relevant content to display • Content must be adapted to fit AR constraints • Reduce geometric complexity • Keep only augmented parts • Retrieve content from the PLM • Not just DMU and 3D animations • Hierarchical work instructions • Part catalog • Hyperlinks between textual instructions and 3D • Conversion and processing cost can become significant with regard to the system development Challenges: Workflow and integration
27.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 27 • Inscape AR • Graphical tool to quickly create AR interactive applications Inscape AR in the PLM Ecosystem
28.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 28 • Strong re-use of existing data • Direct support of PLM formats • DMU • Technical documentation – Hyper-text work instructions – Animations – Part catalog • No external tool required • Instant update from PLM • Display Cortona3D animation • Not an exported file • Integration of Cortona3D Engine Inscape AR in the PLM Ecosystem PLM AR manual
29.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 29 Inscape AR in the PLM Ecosystem DMU Technical documentation Re-use On-site video captures Use-case implementation Assembly Maintenance Inspection Training Remote assistance Marketing … Publication Many platforms Many devices Tracking setup
30.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 30 • Inscape AR in action Inscape AR © DIGINEXT, All Rights Reserved
31.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 31 • Support of all major standard formats • 3D • Multimedia • Documentation content • Full autonomy • Client not captive from a 3rd party company • Mixed usages: 3D and AR • AR sometimes doesn’t have any added value • Fallback solution when tracking fails • Very fast creation of custom applications • Template projects • Graphical definition of user interface and applications logics Inscape AR Key Factors
32.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 32 • Technology agnostic • Interchangeable tracking and display solutions • Instantly benefit from the latest version of these products • Open architecture • Interconnection with external systems (IT infrastructure) • Multiplatform publication • Standalone executable for MS Windows • Android and iOS apps • Web application (standalone documentation) • Offsite video testing Inscape AR Key Factors
33.
Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 33 Augmented Reality Application Demonstration • Component location • Contextual information access • Hidden components display • Virtual content display • 3D parts installation/removal • Pictures and annotations • Report generation © DIGINEXT, All Rights Reserved © DIGINEXT, All Rights Reserved © DIGINEXT, All Rights Reserved
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Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 34 More videos and live demo VMH booth #27
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Global Product Data
Interoperability Summit | 2015 BOEING is a trademark of Boeing Management Company Copyright © 2015 Boeing. All rights reserved. Copyright © 2014 Northrop Grumman Corporation. All rights reserved. GPDIS_2015.ppt | 35 Questions?