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Paperbusiness
inmature
markets
–istherehope?
Pöyry Point of View:
Shaping the next future
2
Paperbusinessin
maturemarkets–is
therehope?
-5
0
5
10
15
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
ROCE, %
Included entities: Portucel Soporcel, Lecta, Holmen Paper, Burgo, UPM (Business area Paper in 2012-2007, Magazine Paper, Newsprint, Fine and Speciality Paper in 2006-
2001, Stora Enso (Printing & Reading in 2012-2011, Magazine Paper, Newsprint and Book Paper and Fine Paper in 2010-2005, Publication Paper and Fine Paper divisions in
2004-2001), Sappi (Fine Paper Europe in 2012-2008, Fine Paper in 2007-2001), Myllykoski, Norske Skog.
It is old news that the profitability of
European graphic paper producers has been
unsatisfactory in the 2000’s. In fact, the
industry never recovered from the recession of
2001-2002. Since then, paper production has
returned less than 2% on capital employed.
Many have an explanation for the poor
performance: overcapacity, declining
demand, and low level of supplier
concentration being perhaps the most often
sited. These reasons explain a part of the
situation, but markets are complex, and
the drivers vary from one industry sector
to another and over time. To learn from the
past and to help create a brighter future for
the industry, Pöyry Management Consulting
has undertaken an extensive analysis of the
profitability drivers within different sectors
of the Pulp & Paper industry, identifying
the key forces within sectors as well as the
differences across them. In this Pöyry Point of
View we explore the root causes behind poor
profitability in the paper industry and take a
look at the situation in other relevant industry
sectors.
The findings are eye-opening and have
huge implications on the validity of current
operating models and management agenda.
Unless paper producers in mature markets
re-examine and transform their operating and
business models, they will continue on a path
of capital destruction.
FIGURE 1 - European graphic paper producers’ aggregate roce
3
FIGURE 2 - historical profitability development in the global pulp & paper industry.Paper is not the only industry sector which has
performed poorly. Furthermore, the problem
is not new. In fact, pulp, paper and packaging
businesses have on aggregate only marginally
surpassed the return of risk-free government
bonds in the 80’s 90’s and 2000’s. Clearly
there is more at play than overcapacity and
declining demand 1
.
“Unless paper producers in
mature markets re-examine
and transform their operating
and business models, they will
continue on a path of capital
destruction.“
LONG TERM ROCE CHART
0
2
4
6
8
10
12
14
16
ROCE
Risk-Free Rate
%
60’s 70’s 80’s 90’s 00’s
ROCE: 1960-1992 U.S. P&P industry average2, global industry average from 1993 onwards.
Risk-free rate: US 10-year government bond
Period
average
[1]Michael E. Porter, Harvard Business Review, 2008
[2] Perkowski, 2001
4
Cost savings paradox – European
publication papers
Is there a good ‘excuse’ for low profitability
of European publication paper producers
in the past decade? As a whole, the value
chain has performed relatively well with an
average ROCE of 8-9% in 2001-2010. The
overall value chain is healthy. Paper (and
printing) have clearly underperformed and
other players have reaped the consumers’ and
advertisers’ money.
When by the mid 2000’s paper producers
were unable to raise prices to regain
acceptable profitability, they started to
take actions. Cost savings rose to the top
of management agenda (where they have
consequently stayed to this day) and high
cost machines were shut down and personnel
was reduced throughout. The achieved
productivity increases were phenomenal.
Productivity as measured by capacity
per employee rose by 25% and 30% for
LWC (Light-Weight Coated) and newsprint
production, respectively, between 2005 and
2012. But as it turns out, the other parts of
the value chain reaped the benefit (with the
exception of printers).
“Cost savings are needed for paper to remain
competitive against other medias”. Most often,
this is not the case. In magazine end uses,
for example, paper costs typically represent
roughly 10% of the overall cost structure and
as a result a 10% cost saving will only result
in a 1% saving for the end user. And as we
saw, the savings do not appear to have been
passed on. Publishers stepped forward to
take the benefit. Chemicals, pulp and energy
suppliers were also better off.
It is clear that cost-cutting will not solve the
industry’s problems. This we have seen in
the past 6-7 years. However, to an individual
producer, being a forerunner in lowering
costs can provide an advantage. As a result,
all players must make strong efforts in this
area because competitive forces ensure
that someone is constantly cutting costs.
But strategic actions are also needed to
achieve a consistent improvement in industry
profitability.
Costsavings
paradox
VALUE CHAIN ROCE
17 JANUARY 2012
PÖYRY POWERPOINT 2010 TEMPLATE 3
-5
0
5
10
15
Machinery Chemicals Energy Pulp Paper Printing Publishing
2001-2005 2006-2010
Source: Publicly available financial statements
ROCE (industry median), %
Value chain average
2001-2010
Figure 3 - profitability across the european publication paper value chain.
While cost-cutting will
not solve the industry’s
problems, can you afford
to fall behind?
5
“When an onlooker stands on tiptoes to
get a better view of a passing parade, the
people behind him tend to follow suit, and
in the end everyone sees just as poorly as
before, yet all are strained from standing on
their toes.”
6
*
The Herfindahl-Hirschman Index (HHI=∑si
2
, where si
is the market share of company i) is commonly used to
measure consolidation in an industry sector.
Profitabilitydrivers
Why haven’t paper producers been able to
make money in the past decade and why are
some sectors of the industry better off such as
pulp? The answer is not straight-forward. The
competitive dynamics across sectors differ
and there are numerous forces in play.
Case: European publication paper
business
The European coated magazine paper sector
has been suffering from unsatisfactory
profitability since the early part of the
millennium, already before demand started
to decline. Operating rates averaged 90% in
2000-2012. The sector has been moderately
concentrated with a Herfindahl-Hirschman
Index*
(HHI) of 0.15 in 2000 and 0.17 in 2012.
Close substitutes do, however, exist within the
paper sphere such as coated woodfree and
SC paper. Exports to outside Europe play a
significant role having consistently accounted
for roughly 20% of the sales volume. The
supply curve has been and continues to be
relatively flat i.e. cost differences between
suppliers are small and no companies enjoy
significant cost advantages compared to their
competitors.
In 2000-2003, the old wisdom of “high
operating rates - high prices” and “low
operating rates - low prices”, prevailed (Figure
4). However, after the recession of 2001-
2002, when the economy and operating
rates started to recover, prices continued on
their downward trend all the while capacity
utilisation went up to a relatively healthy 93-
94%. This coincided with the strengthening
of the Euro against the U.S. Dollar lowering
competitiveness in key export markets
such as North America. It seems that this
development, potentially combined with the
start-up of a major new paper machine in
late 2004 as well as industry-shaking cartel
revelations and the ensuing investigations,
intensified competition catalysing a price
war. Producers were unable to regain pricing
power even as operating rates hovered near
and above 95% from 2005 to late 2008 and
demand continued to grow. This period did
coincide with a decline in profitability among
buyers, printers, something which certainly
intensified their bargaining. The intensified
Figure 4 - Profitability development in the EUROPEAN PUBLICATION PAPER (LWC) sector
and the development of the three main profitability drivers.
competition among printers also made it more
difficult to pass on price increases to the
publishers. The prices for key substitutes, e.g.
coated woodfree, have also been pressured
and the producers have suffered from
relatively low operating rates ever since 2001.
But are magazine paper producers to blame
for the low prices of CWF or vice versa?
There are a number of forces in play, but
three key drivers together explain 95% of
the profitability development: Capacity
utilisation, BSKP price and the EUR/USD
exchange rate. The catalyst for the decline in
profitability, therefore, seems to have been
the strengthening of the Euro from 2003
onwards. The resulting decline in export
competitiveness intensified competition in
the local market, which continued through
2005-2008 despite the high operating rates.
The failure to adapt to the situation and
capitalise on the healthy operating rates cost
the industry billions of Euros in lost profits.
Profitability drivers:
•	 Capacity utilisation (1 year lag)
•	 Pulp price (BSKP)
•	 EUR/USD exchange rate
LWC
0
5
10
15
20
25
30
35
2000 2002 2004 2006 2008 2010 2012
95% explanation
3 drivers
Modelled gross margin
Gross margin
70
80
90
100
2000 2006 2012
Capacity Utilisation
200
400
600
800
2000 2006 2012
Pulp Price
0,80
1,00
1,20
1,40
1,60
EUR/USD
Gross margin
% EUR/t
%
2000 2006 2012
7
Case: Global pulp business
The global BHKP (Bleached Hardwood Kraft
Pulp) business abides by some of the same
fundamentals as coated magazine papers,
but with very different results. On aggregate,
capital returns in the global BHKP business
have been 60% higher than in the European
magazine paper sector in 2000-2012 and
they have been 6 times higher in the latter
half of the period. Part of this difference
is explained by one often overlooked
fundamental difference between the sectors.
The delivery rate (deliveries as a share of
inventory) explains, in itself, 70% of the
profitability development (Figure 5), which is
to be expected given the highly commoditised
nature of the business. The average operating
rate in 2000-2012 was 93%.
BSKP prices were the second most significant
driver, which is to be expected given the
very high level of substitutability. Although
BHKP prices have moved in tandem with the
EUR/USD exchange rate (something that is
often mentioned), the exchange rate does
not explain the changes in profitability (8%
correlation).
The fundamental and overlooked difference
between pulp and paper, is the high gradient
(i.e. steepness) of the pulp supply curve (see
Figure 6). According to general theory, market
price sets where demand meets supply. The
elevated gradient of the BHKP cost curve
provides attractive margins for almost all
other players except the very highest cost,
marginal producers (whose cost level defines
price). The gradient of BHKP supply is today
6.3 compared to 1.7 for LWC. Furthermore,
the gradient of BHKP supply has almost
doubled since 2000, and this seems to have
played a role in the doubling of the aggregate
profitability in 2006-2012 compared to 2000-
2006. Average operating rates for the periods
were 93% and 94%, respectively.
Plantation-based BHKP is an attractive
investment as long as the high-cost producers
remain. What will happen when all supply
is plantation based? The industry is also
extremely susceptible to any negative medium
and long term surprises in demand growth,
and high price volatility is to be expected as a
result.
Profitability drivers:
•	 Delivery rate (1 quarter lag)
•	 BSKP price
•	 Supply curve slope
BHKP
0
10
20
30
40
50
2000 2002 2004 2006 2008 2010 2012
60
80
100
120
Delivery Rate
400
600
800
1 000
BSKP Price
3
4
5
6
7
Supply curve gradient
Gross margin
96% explanation
3 drivers
Modelled gross margin
Gross margin
% USD/t
%
2000 2006 2012 2000 2006 2012 2000 2006 2012
Figure 5 - Profitability development in the global pulp (BHKP) sector and the
development of the three main profitability drivers.
20
40
60
80
100
0 20 40 60 80 100
17 JANU
PÖYRY POWERPOINT 2010 T
Index (highest cost supplier = 100)
Share of supply, %
Supply curve, paper
(LWC, Europe)
LWC price
BHKP price
Supply curve, pulp
(BHKP, global)
Figure 6 - BHKP AND LWC cost of supply and
market price.
8
Industrysectorsare
different–nosilver
bullet
CASE STUDY: The Abitibi-Bowater
merger significantly raised the supplier
concentration in the North American
newsprint business from HHI 0.13
to 0.20 i.e. from unconcentrated to
moderately concentrated. Shortly after
the merger took place at the end of
2007, newsprint producers managed
to implement price increases and
prices rose by 16% from 2007 to 2008.
However, the merged entity carried
almost $6 billion in debt (compared to
about $7 billion in sales). The success
of higher prices was short-lived. The
recession came into full force towards the
end of 2008, which combined with the
structural demand decline in newsprint
changed the balance of the competitive
forces. Low operating rates combined
with AbitibiBowater’s high debt service
costs reintensified competition. Capacity
utilisation fell from 92% in 2008 to
73% in 2009. In this situation, the
moderate concentration didn’t matter
and producers started to scramble for
any cash flow they could get. Would
the outcome have been different if
AbitibiBowater’s indebtedness had been
more conservative? We think so.
We saw certain similarities in the profitability
drivers of the European magazine paper
sector and the global BHKP business.
However, there is no Holy Grail and each
sector is different.
Capacity utilisation (i.e. operating rates) is
one proxy for evaluating the rivalry among
existing competitors. If capacity utilisation
is high, there is limited incentive to try to
win market share – and vice versa. Analysts
and management alike have closely paid
attention to capacity utilisation and there
is clear evidence that it can be important
in affecting prices and profitability within a
sector as we saw previously. However, single-
handed, it serves no purpose in assessing the
attractiveness of different sectors (Figure 7).
Supplier concentration also impacts
rivalry among existing competitors. High
consolidation inhibits rivalry, with all other
things being equal. As a result, many voices
are pushing for further consolidation as a
solution to regaining profitability. We believe
that consolidation can be an avenue to
improve pricing power, and there is some
evidence to support this, but it is not the
solution on all occasions. Other forces can
override the effects of consolidation. We also
saw that, for example, BHKP is on aggregate
significantly more profitable than the
European magazine paper business despite
having clearly lower supplier concentration
(HHI 0.03-0.04 vs. 0.15-0.17). This means
that managers must thoroughly understand
the sector-specific competitive environment
to be able to assess the likely impact of
consolidation in the short term, but also to
evaluate how competitive dynamics may
change in the medium to long term.
Overall, there is evidence that higher supplier
concentration enables higher capital returns
also in the pulp & paper industry (Figure
8). Importantly, we have also seen that
consolidated businesses are not as sensitive
to capacity utilisation driving margins up or
down, something which is fundamental in
sectors facing structural demand declines.
FIGURE 7 - Profitability and capacity utilisation across different sectors.
AVERAGE GROSS RETURN ON CAPITAL % - AVERAGE CAP UTIL
17 JANUARY 2012
PÖYRY POWERPOINT 2010 TEMPLATE 4
R² = 0,10
0
5
10
15
20
25
30
35
84 86 88 90 92 94 96 98
Gross Return on Operating Assets*, % (2000-2012 average)
Capacity Utilisation (2000-2012 average), %
* Mill-level, excluding corporate overheads
9
As all sectors are different and there is
no single factor, which explains sector
profitability, it is dangerous to rely on
anecdotes such as “yes, it’s an attractive
business as it is so consolidated” or “we
need to get operating rates up and fill the
machines to be profitable”. Management and
strategists must assess each business sector
separately to understand and anticipate their
attractiveness and profitability outlook.
“Capacity
utilisation,
alone, serves
no purpose in
assessing the
attractiveness
of different
sectors. “
AVERAGE CONSOLIDATION – AVERAGE GROSS RETURN ON
CAPITAL
17 JANUARY 2012
PÖYRY POWERPOINT 2010 TEMPLATE 5
R² = 0,25
0
5
10
15
20
25
30
35
0,00 0,05 0,10 0,15 0,20 0,25
Gross Return on Operating Assets*, % (2000-2012 average)
Supplier Consolidation (2000-2012 average), HHI
* Mill-level, excluding corporate overheads
The most profitable
industries are all more
consolidated than the
average industry sector
Structurally very attractive
industries can be highly
profitable even with low
consolidation
The most structurally
unattractive industry
sectors perform weakly
despite “medium”
consolidation levels
Figure 8 - profitability and supplier consolidation across different sectors.
10
Backtotheoriginal
question–istherehopefor
paperinmaturemarkets?
How can the industry
earn money now,
when it didn’t prosper
even in the ‘good’
years when the
economy was strong
and demand growing?
We certainly believe
there is still hope, but
it is conditional on the
industry re-examining
and redesigning its
operating models and
strategies.
numerous large strategic acquisitions to
drive consolidation in its core packaging
business and to expand geographically into
growth markets such as Brazil and India.
The company also formed joint ventures
in other emerging markets. As a result, the
competitive dynamics in the packaging sector
appear to have improved due to the increased
consolidation adding considerable value and
the company now also has several attractive
growth platforms in emerging markets for
organic growth. Thus, even in difficult market
environments, companies with the right
strategies can create significant value.
As we saw in the beginning, the paper
business has been challenging in the past and
will continue to be so. Our view is that unless
producers exert significant changes in the
competitive forces and change the way the
industry works, it is very likely that the sector
as a whole will continue on its path of capital
destruction. Thus, the paper industry needs to
change the game… or wish for a significantly
weaker Euro. For individual companies,
the optimal strategies differ based on their
position in the market, business portfolio and
asset base.
We at Pöyry are ready to help and have
identified game-changing opportunities in
redesigning business models, operating
principles and in seeking consolidation as well
as improvements in asset platforms, where it
matters.
European paper producers’ reaction to
unsatisfactory profitability has so far been
centred on cost savings. Their impact on
overall industry profitability is insignificant
and they do very little to change the
competitive dynamics in play, which are
currently unfavourable to paper producers on
aggregate.
Fortunately, despite the gloomy outlook for
the European paper industry on aggregate,
individual companies are still in control of
their own destinies. There are numerous
examples of companies executing successful
and profitable strategies. One company has
been able to build a truly low-cost production
platform and a leading market position in
the European uncoated fine paper business
- generating a roughly 10% return on capital
employed in the past decade. Another
company was an early-mover to acquire low-
cost production assets in Eastern Europe and
Russia, which today generate very attractive
returns. Additionally, the same company has
been able to generate solid cash flows out of
its leadership position in the sack and kraft
paper and related converting business – a
sector, which has faced declining demand
since the 80’s. A thorough transformation
can also yield results: a major pulp & paper
producer increased the focus of its portfolio
considerably by divesting several non-core
businesses such as coated papers and
wood products, to focus on packaging and
uncoated papers. The company then made
11
AboutthePöyry
PointofView
Staying on top of your game means keeping
up with the latest thinking, trends and
developments. We know that this can
sometimes be tough as the pace of change
continues...
At Pöyry, we encourage our global network
of experts to actively contribute to the debate
- generating fresh insight and challenging
the status quo. The Pöyry Point of View is
our practical, accessible and issues-based
approach to sharing our latest thinking.
We invite you to take a look – please let us
know your thoughts.
Copyright © 2013 Pöyry Management Consulting Oy
All rights are reserved to Pöyry Management Consulting Oy
No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form without the
prior written permission of Pöyry Management Consulting Oy (“Pöyry”).
Disclaimer
While Pöyry considers that the information and opinions given in this publication are sound, all parties must rely
upon their own skill and judgement when making use of it. This publication is partly based on information that is
not within Pöyry’s control. Therefore, Pöyry does not make any representation or warranty, expressed or implied,
as to the accuracy or completeness of the information contained in this publication. Pöyry expressly disclaims
any and all liability arising out of or relating to the use of this publication.
This publication contains projections which are based on assumptions subjected to uncertainties and contingen-
cies. Because of the subjective judgements and inherent uncertainties of projections, and because events
frequently do not occur as expected, there can be no assurance that the projections contained herein will be
realised and actual results may be different from projected results. Hence the projections supplied are not to be
regarded as firm predictions of the future, but rather as illustrations of what might happen.
R
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Pöyry is an international consulting and engineering company. We serve clients globally
across the energy and industrial sectors and locally in our core markets. We deliver strategic
advisory and engineering services, underpinned by strong project implementation capability
and expertise. Our focus sectors are power generation, transmission & distribution, forest
industry, chemicals & biorefining, mining & metals, transportation, water and real estate
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Poyry - Paper business in mature markets - is there hope? - Point of View

  • 2. 2 Paperbusinessin maturemarkets–is therehope? -5 0 5 10 15 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 ROCE, % Included entities: Portucel Soporcel, Lecta, Holmen Paper, Burgo, UPM (Business area Paper in 2012-2007, Magazine Paper, Newsprint, Fine and Speciality Paper in 2006- 2001, Stora Enso (Printing & Reading in 2012-2011, Magazine Paper, Newsprint and Book Paper and Fine Paper in 2010-2005, Publication Paper and Fine Paper divisions in 2004-2001), Sappi (Fine Paper Europe in 2012-2008, Fine Paper in 2007-2001), Myllykoski, Norske Skog. It is old news that the profitability of European graphic paper producers has been unsatisfactory in the 2000’s. In fact, the industry never recovered from the recession of 2001-2002. Since then, paper production has returned less than 2% on capital employed. Many have an explanation for the poor performance: overcapacity, declining demand, and low level of supplier concentration being perhaps the most often sited. These reasons explain a part of the situation, but markets are complex, and the drivers vary from one industry sector to another and over time. To learn from the past and to help create a brighter future for the industry, Pöyry Management Consulting has undertaken an extensive analysis of the profitability drivers within different sectors of the Pulp & Paper industry, identifying the key forces within sectors as well as the differences across them. In this Pöyry Point of View we explore the root causes behind poor profitability in the paper industry and take a look at the situation in other relevant industry sectors. The findings are eye-opening and have huge implications on the validity of current operating models and management agenda. Unless paper producers in mature markets re-examine and transform their operating and business models, they will continue on a path of capital destruction. FIGURE 1 - European graphic paper producers’ aggregate roce
  • 3. 3 FIGURE 2 - historical profitability development in the global pulp & paper industry.Paper is not the only industry sector which has performed poorly. Furthermore, the problem is not new. In fact, pulp, paper and packaging businesses have on aggregate only marginally surpassed the return of risk-free government bonds in the 80’s 90’s and 2000’s. Clearly there is more at play than overcapacity and declining demand 1 . “Unless paper producers in mature markets re-examine and transform their operating and business models, they will continue on a path of capital destruction.“ LONG TERM ROCE CHART 0 2 4 6 8 10 12 14 16 ROCE Risk-Free Rate % 60’s 70’s 80’s 90’s 00’s ROCE: 1960-1992 U.S. P&P industry average2, global industry average from 1993 onwards. Risk-free rate: US 10-year government bond Period average [1]Michael E. Porter, Harvard Business Review, 2008 [2] Perkowski, 2001
  • 4. 4 Cost savings paradox – European publication papers Is there a good ‘excuse’ for low profitability of European publication paper producers in the past decade? As a whole, the value chain has performed relatively well with an average ROCE of 8-9% in 2001-2010. The overall value chain is healthy. Paper (and printing) have clearly underperformed and other players have reaped the consumers’ and advertisers’ money. When by the mid 2000’s paper producers were unable to raise prices to regain acceptable profitability, they started to take actions. Cost savings rose to the top of management agenda (where they have consequently stayed to this day) and high cost machines were shut down and personnel was reduced throughout. The achieved productivity increases were phenomenal. Productivity as measured by capacity per employee rose by 25% and 30% for LWC (Light-Weight Coated) and newsprint production, respectively, between 2005 and 2012. But as it turns out, the other parts of the value chain reaped the benefit (with the exception of printers). “Cost savings are needed for paper to remain competitive against other medias”. Most often, this is not the case. In magazine end uses, for example, paper costs typically represent roughly 10% of the overall cost structure and as a result a 10% cost saving will only result in a 1% saving for the end user. And as we saw, the savings do not appear to have been passed on. Publishers stepped forward to take the benefit. Chemicals, pulp and energy suppliers were also better off. It is clear that cost-cutting will not solve the industry’s problems. This we have seen in the past 6-7 years. However, to an individual producer, being a forerunner in lowering costs can provide an advantage. As a result, all players must make strong efforts in this area because competitive forces ensure that someone is constantly cutting costs. But strategic actions are also needed to achieve a consistent improvement in industry profitability. Costsavings paradox VALUE CHAIN ROCE 17 JANUARY 2012 PÖYRY POWERPOINT 2010 TEMPLATE 3 -5 0 5 10 15 Machinery Chemicals Energy Pulp Paper Printing Publishing 2001-2005 2006-2010 Source: Publicly available financial statements ROCE (industry median), % Value chain average 2001-2010 Figure 3 - profitability across the european publication paper value chain. While cost-cutting will not solve the industry’s problems, can you afford to fall behind?
  • 5. 5 “When an onlooker stands on tiptoes to get a better view of a passing parade, the people behind him tend to follow suit, and in the end everyone sees just as poorly as before, yet all are strained from standing on their toes.”
  • 6. 6 * The Herfindahl-Hirschman Index (HHI=∑si 2 , where si is the market share of company i) is commonly used to measure consolidation in an industry sector. Profitabilitydrivers Why haven’t paper producers been able to make money in the past decade and why are some sectors of the industry better off such as pulp? The answer is not straight-forward. The competitive dynamics across sectors differ and there are numerous forces in play. Case: European publication paper business The European coated magazine paper sector has been suffering from unsatisfactory profitability since the early part of the millennium, already before demand started to decline. Operating rates averaged 90% in 2000-2012. The sector has been moderately concentrated with a Herfindahl-Hirschman Index* (HHI) of 0.15 in 2000 and 0.17 in 2012. Close substitutes do, however, exist within the paper sphere such as coated woodfree and SC paper. Exports to outside Europe play a significant role having consistently accounted for roughly 20% of the sales volume. The supply curve has been and continues to be relatively flat i.e. cost differences between suppliers are small and no companies enjoy significant cost advantages compared to their competitors. In 2000-2003, the old wisdom of “high operating rates - high prices” and “low operating rates - low prices”, prevailed (Figure 4). However, after the recession of 2001- 2002, when the economy and operating rates started to recover, prices continued on their downward trend all the while capacity utilisation went up to a relatively healthy 93- 94%. This coincided with the strengthening of the Euro against the U.S. Dollar lowering competitiveness in key export markets such as North America. It seems that this development, potentially combined with the start-up of a major new paper machine in late 2004 as well as industry-shaking cartel revelations and the ensuing investigations, intensified competition catalysing a price war. Producers were unable to regain pricing power even as operating rates hovered near and above 95% from 2005 to late 2008 and demand continued to grow. This period did coincide with a decline in profitability among buyers, printers, something which certainly intensified their bargaining. The intensified Figure 4 - Profitability development in the EUROPEAN PUBLICATION PAPER (LWC) sector and the development of the three main profitability drivers. competition among printers also made it more difficult to pass on price increases to the publishers. The prices for key substitutes, e.g. coated woodfree, have also been pressured and the producers have suffered from relatively low operating rates ever since 2001. But are magazine paper producers to blame for the low prices of CWF or vice versa? There are a number of forces in play, but three key drivers together explain 95% of the profitability development: Capacity utilisation, BSKP price and the EUR/USD exchange rate. The catalyst for the decline in profitability, therefore, seems to have been the strengthening of the Euro from 2003 onwards. The resulting decline in export competitiveness intensified competition in the local market, which continued through 2005-2008 despite the high operating rates. The failure to adapt to the situation and capitalise on the healthy operating rates cost the industry billions of Euros in lost profits. Profitability drivers: • Capacity utilisation (1 year lag) • Pulp price (BSKP) • EUR/USD exchange rate LWC 0 5 10 15 20 25 30 35 2000 2002 2004 2006 2008 2010 2012 95% explanation 3 drivers Modelled gross margin Gross margin 70 80 90 100 2000 2006 2012 Capacity Utilisation 200 400 600 800 2000 2006 2012 Pulp Price 0,80 1,00 1,20 1,40 1,60 EUR/USD Gross margin % EUR/t % 2000 2006 2012
  • 7. 7 Case: Global pulp business The global BHKP (Bleached Hardwood Kraft Pulp) business abides by some of the same fundamentals as coated magazine papers, but with very different results. On aggregate, capital returns in the global BHKP business have been 60% higher than in the European magazine paper sector in 2000-2012 and they have been 6 times higher in the latter half of the period. Part of this difference is explained by one often overlooked fundamental difference between the sectors. The delivery rate (deliveries as a share of inventory) explains, in itself, 70% of the profitability development (Figure 5), which is to be expected given the highly commoditised nature of the business. The average operating rate in 2000-2012 was 93%. BSKP prices were the second most significant driver, which is to be expected given the very high level of substitutability. Although BHKP prices have moved in tandem with the EUR/USD exchange rate (something that is often mentioned), the exchange rate does not explain the changes in profitability (8% correlation). The fundamental and overlooked difference between pulp and paper, is the high gradient (i.e. steepness) of the pulp supply curve (see Figure 6). According to general theory, market price sets where demand meets supply. The elevated gradient of the BHKP cost curve provides attractive margins for almost all other players except the very highest cost, marginal producers (whose cost level defines price). The gradient of BHKP supply is today 6.3 compared to 1.7 for LWC. Furthermore, the gradient of BHKP supply has almost doubled since 2000, and this seems to have played a role in the doubling of the aggregate profitability in 2006-2012 compared to 2000- 2006. Average operating rates for the periods were 93% and 94%, respectively. Plantation-based BHKP is an attractive investment as long as the high-cost producers remain. What will happen when all supply is plantation based? The industry is also extremely susceptible to any negative medium and long term surprises in demand growth, and high price volatility is to be expected as a result. Profitability drivers: • Delivery rate (1 quarter lag) • BSKP price • Supply curve slope BHKP 0 10 20 30 40 50 2000 2002 2004 2006 2008 2010 2012 60 80 100 120 Delivery Rate 400 600 800 1 000 BSKP Price 3 4 5 6 7 Supply curve gradient Gross margin 96% explanation 3 drivers Modelled gross margin Gross margin % USD/t % 2000 2006 2012 2000 2006 2012 2000 2006 2012 Figure 5 - Profitability development in the global pulp (BHKP) sector and the development of the three main profitability drivers. 20 40 60 80 100 0 20 40 60 80 100 17 JANU PÖYRY POWERPOINT 2010 T Index (highest cost supplier = 100) Share of supply, % Supply curve, paper (LWC, Europe) LWC price BHKP price Supply curve, pulp (BHKP, global) Figure 6 - BHKP AND LWC cost of supply and market price.
  • 8. 8 Industrysectorsare different–nosilver bullet CASE STUDY: The Abitibi-Bowater merger significantly raised the supplier concentration in the North American newsprint business from HHI 0.13 to 0.20 i.e. from unconcentrated to moderately concentrated. Shortly after the merger took place at the end of 2007, newsprint producers managed to implement price increases and prices rose by 16% from 2007 to 2008. However, the merged entity carried almost $6 billion in debt (compared to about $7 billion in sales). The success of higher prices was short-lived. The recession came into full force towards the end of 2008, which combined with the structural demand decline in newsprint changed the balance of the competitive forces. Low operating rates combined with AbitibiBowater’s high debt service costs reintensified competition. Capacity utilisation fell from 92% in 2008 to 73% in 2009. In this situation, the moderate concentration didn’t matter and producers started to scramble for any cash flow they could get. Would the outcome have been different if AbitibiBowater’s indebtedness had been more conservative? We think so. We saw certain similarities in the profitability drivers of the European magazine paper sector and the global BHKP business. However, there is no Holy Grail and each sector is different. Capacity utilisation (i.e. operating rates) is one proxy for evaluating the rivalry among existing competitors. If capacity utilisation is high, there is limited incentive to try to win market share – and vice versa. Analysts and management alike have closely paid attention to capacity utilisation and there is clear evidence that it can be important in affecting prices and profitability within a sector as we saw previously. However, single- handed, it serves no purpose in assessing the attractiveness of different sectors (Figure 7). Supplier concentration also impacts rivalry among existing competitors. High consolidation inhibits rivalry, with all other things being equal. As a result, many voices are pushing for further consolidation as a solution to regaining profitability. We believe that consolidation can be an avenue to improve pricing power, and there is some evidence to support this, but it is not the solution on all occasions. Other forces can override the effects of consolidation. We also saw that, for example, BHKP is on aggregate significantly more profitable than the European magazine paper business despite having clearly lower supplier concentration (HHI 0.03-0.04 vs. 0.15-0.17). This means that managers must thoroughly understand the sector-specific competitive environment to be able to assess the likely impact of consolidation in the short term, but also to evaluate how competitive dynamics may change in the medium to long term. Overall, there is evidence that higher supplier concentration enables higher capital returns also in the pulp & paper industry (Figure 8). Importantly, we have also seen that consolidated businesses are not as sensitive to capacity utilisation driving margins up or down, something which is fundamental in sectors facing structural demand declines. FIGURE 7 - Profitability and capacity utilisation across different sectors. AVERAGE GROSS RETURN ON CAPITAL % - AVERAGE CAP UTIL 17 JANUARY 2012 PÖYRY POWERPOINT 2010 TEMPLATE 4 R² = 0,10 0 5 10 15 20 25 30 35 84 86 88 90 92 94 96 98 Gross Return on Operating Assets*, % (2000-2012 average) Capacity Utilisation (2000-2012 average), % * Mill-level, excluding corporate overheads
  • 9. 9 As all sectors are different and there is no single factor, which explains sector profitability, it is dangerous to rely on anecdotes such as “yes, it’s an attractive business as it is so consolidated” or “we need to get operating rates up and fill the machines to be profitable”. Management and strategists must assess each business sector separately to understand and anticipate their attractiveness and profitability outlook. “Capacity utilisation, alone, serves no purpose in assessing the attractiveness of different sectors. “ AVERAGE CONSOLIDATION – AVERAGE GROSS RETURN ON CAPITAL 17 JANUARY 2012 PÖYRY POWERPOINT 2010 TEMPLATE 5 R² = 0,25 0 5 10 15 20 25 30 35 0,00 0,05 0,10 0,15 0,20 0,25 Gross Return on Operating Assets*, % (2000-2012 average) Supplier Consolidation (2000-2012 average), HHI * Mill-level, excluding corporate overheads The most profitable industries are all more consolidated than the average industry sector Structurally very attractive industries can be highly profitable even with low consolidation The most structurally unattractive industry sectors perform weakly despite “medium” consolidation levels Figure 8 - profitability and supplier consolidation across different sectors.
  • 10. 10 Backtotheoriginal question–istherehopefor paperinmaturemarkets? How can the industry earn money now, when it didn’t prosper even in the ‘good’ years when the economy was strong and demand growing? We certainly believe there is still hope, but it is conditional on the industry re-examining and redesigning its operating models and strategies. numerous large strategic acquisitions to drive consolidation in its core packaging business and to expand geographically into growth markets such as Brazil and India. The company also formed joint ventures in other emerging markets. As a result, the competitive dynamics in the packaging sector appear to have improved due to the increased consolidation adding considerable value and the company now also has several attractive growth platforms in emerging markets for organic growth. Thus, even in difficult market environments, companies with the right strategies can create significant value. As we saw in the beginning, the paper business has been challenging in the past and will continue to be so. Our view is that unless producers exert significant changes in the competitive forces and change the way the industry works, it is very likely that the sector as a whole will continue on its path of capital destruction. Thus, the paper industry needs to change the game… or wish for a significantly weaker Euro. For individual companies, the optimal strategies differ based on their position in the market, business portfolio and asset base. We at Pöyry are ready to help and have identified game-changing opportunities in redesigning business models, operating principles and in seeking consolidation as well as improvements in asset platforms, where it matters. European paper producers’ reaction to unsatisfactory profitability has so far been centred on cost savings. Their impact on overall industry profitability is insignificant and they do very little to change the competitive dynamics in play, which are currently unfavourable to paper producers on aggregate. Fortunately, despite the gloomy outlook for the European paper industry on aggregate, individual companies are still in control of their own destinies. There are numerous examples of companies executing successful and profitable strategies. One company has been able to build a truly low-cost production platform and a leading market position in the European uncoated fine paper business - generating a roughly 10% return on capital employed in the past decade. Another company was an early-mover to acquire low- cost production assets in Eastern Europe and Russia, which today generate very attractive returns. Additionally, the same company has been able to generate solid cash flows out of its leadership position in the sack and kraft paper and related converting business – a sector, which has faced declining demand since the 80’s. A thorough transformation can also yield results: a major pulp & paper producer increased the focus of its portfolio considerably by divesting several non-core businesses such as coated papers and wood products, to focus on packaging and uncoated papers. The company then made
  • 11. 11 AboutthePöyry PointofView Staying on top of your game means keeping up with the latest thinking, trends and developments. We know that this can sometimes be tough as the pace of change continues... At Pöyry, we encourage our global network of experts to actively contribute to the debate - generating fresh insight and challenging the status quo. The Pöyry Point of View is our practical, accessible and issues-based approach to sharing our latest thinking. We invite you to take a look – please let us know your thoughts. Copyright © 2013 Pöyry Management Consulting Oy All rights are reserved to Pöyry Management Consulting Oy No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form without the prior written permission of Pöyry Management Consulting Oy (“Pöyry”). Disclaimer While Pöyry considers that the information and opinions given in this publication are sound, all parties must rely upon their own skill and judgement when making use of it. This publication is partly based on information that is not within Pöyry’s control. Therefore, Pöyry does not make any representation or warranty, expressed or implied, as to the accuracy or completeness of the information contained in this publication. Pöyry expressly disclaims any and all liability arising out of or relating to the use of this publication. This publication contains projections which are based on assumptions subjected to uncertainties and contingen- cies. Because of the subjective judgements and inherent uncertainties of projections, and because events frequently do not occur as expected, there can be no assurance that the projections contained herein will be realised and actual results may be different from projected results. Hence the projections supplied are not to be regarded as firm predictions of the future, but rather as illustrations of what might happen. R www.linkedin.com/ company/Poyry @PoyryPlc #PoyryPOV www.youtube.com/ PoyryPlc www.facebook.com/ PoyryPlc Join the debate
  • 12. Photos: colourbox.com www.poyry.com Pöyry is an international consulting and engineering company. We serve clients globally across the energy and industrial sectors and locally in our core markets. We deliver strategic advisory and engineering services, underpinned by strong project implementation capability and expertise. Our focus sectors are power generation, transmission & distribution, forest industry, chemicals & biorefining, mining & metals, transportation, water and real estate sectors. Pöyry has an extensive local office network employing about 6,500 experts. Pöyry Management Consulting AUSTRALIA Melbourne Phone: +61 3 9863 3700 AUSTRIA Vienna Phone: +43 1 6411 800 BRAZIL Curitiba Phone: +55 41 3252 7665 São Paulo Phone: +55 11 5187 5555 CHINA Shanghai Phone: +86 21 6115 9660 FINLAND Helsinki Phone: +358 10 3311 FRANCE Paris Phone: +33 156 88 2710 GERMANY Düsseldorf Phone: ++49 89 9547 7162 Munich Phone: +49 8161 48066 INDONESIA Jakarta Phone: +62 21 527 5552 ITALY Milano Phone: +39 02 3659 6900 NEW ZEALAND Auckland Phone: +64 9 918 1100 NORWAY Oslo Phone: +47 4540 5000 RUSSIA Moscow Phone: +7 495 937 5257 SINGAPORE Phone: +65 6733 3331 SPAIN Madrid Phone: +34 615 457 290 SWEDEN Stockholm Phone: +46 8 528 01200 SWITZERLAND Zurich Phone: +41 44 288 9090 THAILAND Bangkok Phone: +66 2 657 1000 UNITED ARAB EMIRATES Dubai Phone: +971 4 6069 500 UNITED KINGDOM London Phone: +44 207 932 8200 Oxford Phone: +44 1865 722 660 USA Atlanta Phone: +1 404 585 2117 New York Phone: +1 646 651 1547 PN00132013/09V2