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Portfolio
1.
HanShen PORTFOLIO MechanicalandAerospaceEngineering
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CONTENTS Acomplexburnerusedtounderstandtheeffectsof chemicalreactionandheatreleaseonturbulentcom- bustionenergycascade Aserialofexperimentsdesignedtounderstandthe fundamentalsofdimethylethercombustionanditsdif- ferencesfromwell-establishedmethanecombustion Aninnovativedesignofaturbofanenginewithbypass ratioof12,integratingwithfloatinggearbox,hybrid thrustreverseranddouble-domecombustor Alight-weighttwo-seatelectricairplanewithpushercon- figuration;Designandanalysisofaerodynamicsand structuresaswellascontrolsystem Acomplexgassupplysystemforvariableoxidizersand fuelswithcompatibleautomateddigitalcontrol Designandbuildofaremotecontrolbi-planewithcom- binedweightof50pounds,endingin10thplaceinthe 2011SAEAeroDesignCompetition
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Turbulentcombustionisthekeyphenom- enoninthemajorityofpropulsionsystems; however,thebasicphysicsremainpoorly understood,especiallyunderhigh-Reynolds numberconditions.Turbulentcombustion processesaretime-varying,spatiallycom- plex,andaregovernedbymulti-physicsand multi-scalephenomena.Theseaspects creategreatdifficultiesfordevelopingade- tailedunderstandingofbasicphysicaland chemicalprocessesthatunderpinturbulent combustionenvironmentsaswellasprovid- ingpredictiveandphysically-basedmodels thataccuratelydescribetheirbehavior. Premixedcombustionisacombustion modewherethefuelandoxidizerarecom- pletelypremixedpriortotheflamereaction zone;thismodeofcombustionhasbeen showntobeapromisingmethodtomaxi- mizecombustionefficiencyandminimize pollutantformation.Thecontinuedandfur therapplicationofpremixedcombustionto practicalapplicationsislimitedbythecur- rentunderstandingofturbulentpremixed combustion;theselimitationsinunderstand- ingarelinkedtothespecificflamephenom- enathatcansignificantlyinfluencepre- mixedcombustioninacombustiondevice, suchasrocket.
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Thisexperimentoutlinesanefforttoinvestigatethe multi-scaleandmulti-physicsnatureofinstantaneous andnetenergytransferinhighlyturbulentflameswith carefulconsiderationgiventotheresultsinthecontext oflarge-eddysimulation(LES).Specificemphasisis placedon(i)understandingtheeffectsofchemicalre- actionandheatreleaseonturbulentenergycascade, (ii)differencesinkineticenergyandscalarvariance(ii)differencesinkineticenergyandscalarvariance (“scalarenergy”)transfer,and(iii)thephysicalmecha- nisms(i.e.,dynamicsandnon-linearinteractions)that leadtolocalreverseenergytransferfromsmallscales tolargescales(i.e.,“backscatter”),whichmaybecome exceedinglyimportantunderhigh-Reynoldsnumber reactingflowconditions(andwhenconsideringLES). Toachievethegoal,anexperimentalburnergeom- etryhasbeendeveloped:thePilotedPremixedJet Burner(PPJB).ThePPJBfeaturesasmall4mmdi- ametercentraljetfromwhichahighvelocity lean-premixedmethane-airmixtureissues.Sur- roundingthecentraljetinthePPJBisa23.5mmdi- ameterpilotofstoichiometricmethane-airproducts. ThepilotinthePPJBprovidesarichsourceofcom- bustionintermediatesandenthalpywhichpromotes initialignitionofthecentraljetmixture.Surrounding thecentraljetandpilotisalargediameterhotcoflow ofcombustionproducts(hydrogen).Thepremixed centraljetandpilotreactantsflowthroughthePPJB bodyinsideconcentricstainlesssteeltubes.
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Thefirstweekoftheburneroperationwastestrunfor developingoperationprotocol.Alotofproblemsweredis- coveredduringthefirstweek,buttheywereallworkedout afterre-calculatingandmodifying.Adetailedoperation protocolwaswrittenforfuturestudents’usage. Severaldifferentcombustiondiagnosticstechniques wereperformedincludingformaldehydePLIF,OHradical PLIF,particleimagevelocimetry,Rayleighscattering,and highspeedlaserdiagnostics.Thesetechniqueswere usedtobuildafundamentalunderstandingofenergy transferinahighlyturbulentreactingflow.
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Themainpurposeofthisprojectistostudytheenergytransferinreactingturbulentflow.Onaverage, energytransfersfromlargescalestosmallscales(”forwardscatter”);energytransferfromsmallscalesto largescalesiscalled“backscatter”.Thedetailsofenergytransferhasbeengivensolittleattentioninreact- ingflowsthatmajorityofstudieshavebeeninnon-reactingflow.Thepreliminaryresultsshowthatnegative sub-gridscaledissipationvaluesareassociatedwithlargevaluesofnegativevorticity,whichprovesthat backscatterisobservedexperimentallyandappearstobeofimportance. FromthetemperatureandformaldehydePLIFresults,itshowsthatthermalgradientlayersdecreasein thicknesswithincreasingvelocity.Furthermore,thenearexitregimeresemblesmixingprobleminsteadof combustion.
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Themajordesignpointsthatmustbemetby theengineinnetuninstalledthrustsare: •TakeoffThrust,FTO =19,000lbfatsealevel/ 0.25Mach/ISA+27F •Top-of-ClimbThrust,FTopofClimb=6000lbfat 35,000ft/0.80Mach/ISA ••BucketCruiseThrust,Fbucket=4500–5000lbf at35,000ft/0.80Mach/ISA
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GraphiteFiber Composite Titanium Theturbomachineryofenginecoreissplitintotwospools:onespool connectsthehigh-pressureturbineandcompressor,whiletheother shaftconnectsthelow-pressureturbine,compressor,andgearbox. Componentscoexistingonthesamespoolsharethesamerotational speed,howeverthein-linegearboxallowsthefanandlow-pressure spooltooperateatdifferentspeeds. Therotorbladesofthefanstagearetobe manufacturedwithagraphitefiberandepoxy compositefollowingtheresearchperformedat theNASAGlennResearchCenter.Usingcom- positematerialreducestheweightofthefan bladesbyalmosttwo-thirdsascomparedtothe standardtitanium. Topassivelyabsorbsoundenergy,Helmholtzresonators thatcomprisetheacousticlineraretailoredtooscillatewith anaturalfrequencythatmirrorsthedominantbladepassing frequencyofthefanblade. Adouble-annularcombustoris chosentobedesignedtomeetthere- quirementsofloweremissionsanda smallsize.
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