2. Phillips-Medisize
• Technology driven provider of design & manufacturing services
Founded in 1964 in Phillips, WI as an Injection Molder
Annual revenue approaching $500 million
Over 2,100 people
• Global footprint
13 global locations – 17 facilities
Regional product design capabilities
• Markets Served
Medical and Pharmaceutical
Commercial (Consumer, Defense, Auto)
Partnerships built on Innovation, Quality and Service
3. Medisize Acquired by Phillips Plastics
• A Common Strategic Vision
Expanded capabilities and technology
Expanded global footprint
• Belief in Operational Excellence
Scalable manufacturing capabilities
Six Sigma, lean orientation
• Commitment to Innovation August 2011
People
Technology
Facilities
Equipment
One of the largest and most complete global providers of
outsourced medical/pharma design and manufacturing services
5. Global Footprint
Finland
Ireland Netherlands
Wisconsin, USA
Switzerland Czech Republic
California, USA
China
Design & Development Center
Design Center Satellites
Manufacturing
Joint Venture
6. Ireland – Key Facts
• Established 1981
• Based in Letterkenny, Co. Donegal
• Clean rooms Class 7, 2,400 m2
• 134 employees
• Injection Moulding
• Assembly
• Flexible Container Manufacture
• Managed outsourced sterilisation
• Quality system ISO 13485 certified
• Environmental ISO 14001 certified
• FDA registered & inspected site
7. Ireland – Injection Molding
• 24 x Injection moulding machines
– 15T to 250T
– Injection moulding
– 2 Shot moulding
– Insert overmoulding
– Liquid Silicon injection moulding
• In-house tool maintenance
• Tool manufacture
– Internal in Finland & USA
– External in the US, Europe and China.
8. Ireland – Assembly Services
• Automated Assembly
– Equipment specification and build management
– Sophisticated high-volume production lines
– In-line Vision control systems
• Manual Assembly
– Well trained staff experienced in assembly of complex
custom made tubing sets and multi component medical
devices
– Solvent bonding services
– Ultrasonic welding
– Product flow & leak testing
9. Ireland – End Use Packaging
• Packaging engineering services
• Packed according to customer needs
– Bulk (Double bagged & Boxed)
– Rigid or Semi-rigid trays
– Medical peel pouches
– Rigid blisters
– Flexi blisters
• Sterilization management services
A full-service supplier from design to
packaged, sterilized, and ready-to-distribute product
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10. Design & Development – Product Development
with a Manufacturing Orientation
In developing new products, speed-to-market is the critical competitive element. Our rapid and
efficient design and development services goes from concept through the pilot phase and clinical
trials.
Speed to market can be enhanced with a smart design process
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11. Program Management
• Appoint Project leader and select Project team
• Generate Gantt Chart and agree time scale with customer.
• Establish regular meetings with project team.
• Set up regular review meetings with customer.
• Approach to validation and metrology
– Phillips-Medisize will generally raise all validation documentation including PDQ,
IQ, OQ PQ, PFMEA etc., documents will be reviewed, agreed and approved with
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our customer.
12. Phillips-Medisize
Core advantage is the knowledge of its people to integrate design, molding, and
automation to drive low cost and high quality global manufacturing solutions
• Global design and development organization
• Superior commercialization (NPI) process
• Scalable manufacturing capabilities
• Operational excellence
• World-class customer service
Editor's Notes
Core Competencies – Medical device Injection moulding, assembly and Bag manufacture Dekra
