This document provides a workshop manual for Perkins 100 Series diesel engines, including specifications, maintenance and repair instructions, and diagrams. It covers topics such as cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, engine timing, lubrication and other systems. The manual is intended to guide users in servicing and repairing engine components.
Perkins 100 series 102 05 diesel engine service repair manualdfjjsekksekmsw
This document provides operation manuals and specifications for Perkins 100 Series diesel engines, including instructions for removing and installing various engine components/assemblies, specifications for dimensions, tolerances, and torque values, and procedures for inspecting parts and checking clearances. The document contains detailed content over multiple chapters covering the cylinder head, pistons, crankshaft, timing components, and cylinder block.
Perkins 700 series ua four cylinder diesel engine service repair manualdfjjsekksekmsw
This document provides a workshop manual for Perkins 700 Series diesel engines, including the UA, UB, and UC models. It contains chapters covering the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, and other systems. The manual includes detailed instructions for removal and installation of components, inspection procedures, specifications, and safety information.
Jcb diesel 103 13 series engine service repair manualfujdfjjkswkemem
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 07 series engine service repair manualufjjdfjkskekme
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 104 19 series engine service repair manualfusjkkskemmf
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 102 05 engine service repair manualfjskeawsekdmme
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 07 series engine service repair manualfujjdjjkskemme
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Perkins 100 series 102 05 diesel engine service repair manualdfjjsekksekmsw
This document provides operation manuals and specifications for Perkins 100 Series diesel engines, including instructions for removing and installing various engine components/assemblies, specifications for dimensions, tolerances, and torque values, and procedures for inspecting parts and checking clearances. The document contains detailed content over multiple chapters covering the cylinder head, pistons, crankshaft, timing components, and cylinder block.
Perkins 700 series ua four cylinder diesel engine service repair manualdfjjsekksekmsw
This document provides a workshop manual for Perkins 700 Series diesel engines, including the UA, UB, and UC models. It contains chapters covering the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, and other systems. The manual includes detailed instructions for removal and installation of components, inspection procedures, specifications, and safety information.
Jcb diesel 103 13 series engine service repair manualfujdfjjkswkemem
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 07 series engine service repair manualufjjdfjkskekme
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 104 19 series engine service repair manualfusjkkskemmf
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 102 05 engine service repair manualfjskeawsekdmme
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 07 series engine service repair manualfujjdjjkskemme
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 104 22 series engine service repair manualfujsjejfkskekem
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 10 series engine service repair manualfjskeksmemedc
This workshop manual provides instructions for servicing Perkins 100 Series diesel engines including 2 cylinder, 3 cylinder, and 4 cylinder models. It consists of 16 chapters that cover general information, specifications, procedures for servicing major engine components like the cylinder head, pistons, crankshaft, timing components, and systems like fuel, cooling, and lubrication. The manual aims to guide repair technicians in properly maintaining and repairing engine issues.
Jcb diesel 103 10 series engine service repair manualufjjskekmem
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 104 22 series engine service repair manualfujdjsfjkskeemem
This document provides a workshop manual for Perkins 100 Series diesel engines, including specifications, maintenance and repair instructions across 16 chapters. It details the removal and installation of various engine components and systems such as the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, and more. Testing, inspection and adjustment procedures are also described.
Jcb diesel 104 22 series engine service repair manualfujjfdjjskkfemm
This workshop manual provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, and 4 cylinders. It covers disassembly, inspection, and assembly of the cylinder head, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, and the engine's fuel, lubrication, cooling, and other systems. The manual contains detailed specifications for engine components and instructions for various maintenance and repair procedures.
Jcb diesel 103 10 series engine service repair manualfujdjfjjskekmm
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 104 19 series engine service repair manualufjdjfjkskekemm
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 10 series engine service repair manualfujsjefjkskekfm
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 13 series engine service repair manualufjjsejfkkesm
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 07 series engine service repair manualfusjejfjskekemm
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 103 15 series engine service repair manualfsejfksekmmd
This document is a workshop manual that provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, or 4 cylinders. It contains chapters covering the general information, specifications, and repair/overhaul procedures for major engine components and systems, such as the cylinder head, pistons, crankshaft, timing components, fuel system, and more. Detailed step-by-step instructions are provided for removing, inspecting, and installing components, with accompanying diagrams and specifications.
Jcb diesel 104 22 series engine service repair manualfuekdksmemm
This document provides a workshop manual for Perkins 100 Series diesel engines, including specifications, maintenance and repair instructions across 16 chapters. It details the removal and installation of components, inspection procedures, torque specifications and other technical information needed for servicing the 2, 3, and 4 cylinder engines.
Jcb diesel 103 07 series engine service repair manualfjjskekkmemm
This workshop manual provides instructions for servicing Perkins 100 Series diesel engines with 2, 3, and 4 cylinders. It covers topics such as disassembly and inspection of the cylinder head, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, engine timing, lubrication and fuel systems, cooling system, and electrical equipment. The manual contains detailed procedures, specifications, and diagrams to guide technicians in servicing and repairing engine components.
Kobelco sk500 lc 10 hydraulic excavator (na 2019) service repair manualfjjsieskekfmmse
This document is the shop manual for repairing and maintaining an excavator. It contains outlines and general precautions for repairs. The manual is divided into 7 chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachments. Precautions are provided for preparing for disassembly work, safety during disassembly and assembly, hydraulic equipment, electrical equipment, hydraulic parts, welding repairs, and environmental issues. The copyright of the manual belongs to Kobelco Construction Machinery Co. and permission is required for copying or distributing the manual.
This document is the shop manual for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. The manual provides technical information and safety guidelines for repairing and maintaining the excavator. It notes that some content may differ from actual machine configurations depending on country variations. Permission is required to copy, distribute, or reproduce the manual.
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and engine information for hydraulic excavator models SK460-8 and SK480LC-8. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engines, and installing options. Safety information is provided throughout, including warnings regarding proper procedures and precautions that must be followed when operating or servicing the equipment.
Kobelco sk460 8 (hs engine) hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, troubleshooting, and optional procedures for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine, and installing options. The document outlines general safety information and precautions that should be followed when operating or servicing the excavator.
Kobelco sk350 lc 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, and engine sections for hydraulic excavator models SK330-10 and SK350LC-10. It provides safety information and precautions for operating and servicing the excavators. The manual outlines general safety messages and contains warnings for working on or repairing the machines.
Kobelco sk350 lc 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that provides specifications, maintenance, system, disassembly, and troubleshooting information for a hydraulic excavator model. It contains sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installing options. The document provides many safety precautions and warnings that should be followed when operating or servicing the excavator.
Kobelco sk330 10 hydraulic excavator service repair manualfjjsieskekfmmse
This document is a shop manual that contains specifications, maintenance, system, disassembly, troubleshooting, and engine sections for hydraulic excavator models SK330-10 and SK350LC-10. It provides safety information and precautions for operating and servicing the excavators. The manual outlines general safety messages and contains warnings for working on pressurized systems, lifting heavy components, hot parts, and ensuring all guards are in place before starting work.
Kobelco sk330 8 hydraulic excavator service repair manualfjjsieskekfmmse
This document provides an outline and safety precautions for repairing hydraulic excavators. It covers general precautions when disassembling and assembling parts, including preparing the work area, using proper safety equipment, and relieving hydraulic pressures. It also outlines international standards for units of measurement. The document is intended to provide technicians with an overview before conducting repairs.
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. ii
Perkins Approved Clear English
This publication is written in
Chapters
1 General information
2 Specifications
3 Cylinder head assembly
4 Piston and connecting rod assemblies
5 Crankshaft assembly
6 Timing case and drive assembly
7 Cylinder block assembly
8 Engine timing
9 Aspiration system
10 Lubrication system
11 Fuel system
12 Cooling system
13 Flywheel and housing
14 Electrical equipment
15 Auxiliary equipment
16 Special tools
The following pages contain a detailed table of contents
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12. Workshop Manual, TPD 1377E, issue 4 1
1
100 Series
General information 1
Introduction
This Workshop Manual has been written to provide the trained technician with enough information to service
and overhaul all of the latest Perkins 100 Series engines. It has been compiled for use in conjunction with
normal workshop practice and information contained in current service bulletins. Certain accepted practices
have been purposely omitted in order to avoid repetition. For overhaul procedures the assumption is made that
the engine is removed from the application.
How to use this manual
This manual is illustration based and is divided into 16 chapters. The illustrations in each chapter follow the
sequence for the complete dismantle of a particular assembly or component. Assembly is achieved by the use
of the illustrations in reverse order from the rear of the chapter. In assembly and inspection, all parts are to be
thoroughly cleaned, lubricated, and where present, burrs and scale to be removed. Any open ports of high
precision components, e.g. fuel injection equipment that are exposed when dismantled, must be blanked off
until assembly, to prevent the ingress of foreign matter.
Where the information applies to certain types of engine only, this is indicated in the illustrations. When set
screws are fitted in "through" holes into the cylinder block, a suitable sealant should be used. In this manual,
when the "left" or "right" of the engine is referred to, it is that side of the engine when viewed from the flywheel
end.
Special tools have been made available and a list of these is given in Chapter 16. At the start of each operation
reference to the relevant special tools is made.
POWERPART consumable products are listed on page 5. At the start of each operation reference to the
necessary consumable products is made.
Data and dimensions are provided as part of each operation and also in Chapter 2.
Always use the full engine number to order new parts.
Read and remember the "Safety precautions" on page 2. They are given for your protection and must
be used at all times.
Danger is indicated in the text by two methods:
Warning! This indicates that there is a possible danger to the person.
Caution: This indicates that there is a possible danger to the engine.
Note: Is used where the information is important, but there is not a danger.
This document has been printed from SPI². Not for Resale
13. 1
2 Workshop Manual, TPD 1377E, issue 4
100 Series
Safety precautions
These safety precautions are important. You must refer also to the local regulations in the country of use.
Some items only refer to specific applications.
Only use these engines in the type of application for which they have been designed.
Do not change the specification of the engine.
Do not smoke when you put fuel in the tank.
Clean away any fuel which has been spilt. Material which has been contaminated by fuel must be moved
to a safe place.
Do not put diesel fuel in the tank during engine operation (unless absolutely necessary).
Do not clean, add lubricating oil, or adjust the engine during operation (unless you have had the correct
training; even then extreme caution must be used to prevent injury).
Do not make any adjustments you do not understand.
Ensure the engine does not run in a location where it can cause a concentration of toxic emissions. Other
persons must be kept at a safe distance whilst the engine and auxiliary equipment is in operation. Do not
permit loose clothing or long hair near parts which move.
Keep away from moving parts during engine operation.
Warning! Some parts cannot be seen clearly while the engine is running.
Do not run the engine with any safety guards removed.
Do not remove the filler cap or any component of the cooling system whilst the engine is hot and while the
coolant is under pressure, because dangerous hot coolant can be discharged.
Do not use salt water in the fresh water cooling system or any other coolant which can cause corrosion.
Do not allow sparks or fire near the batteries (especially during charging), as the gases from the electrolyte
are highly flammable. The battery fluid can burn and is also dangerous to the skin and especially the eyes.
Disconnect the battery terminals before you make a repair to the electrical system.
Only one person must be in control of the engine. Ensure the engine is only operated from the control panel
or operator's position.
If your skin comes into contact with high pressure fuel, get medical assistance immediately.
Diesel fuel and used engine oils can cause skin damage to some persons. Use protection on the hands
(gloves or special protection solutions).
Do not move equipment unless the brakes are in good condition.
Do not use ether or other starting fluids to start these engines.
Do not wear clothing which is contaminated by lubricating oil.
Do not put material which is contaminated with oil into the pockets of clothing.
Discard used lubricating oil in a safe place to prevent contamination.
Use extreme care if emergency repairs must be made in adverse conditions.
The combustible material of some components of the engine can be extremely dangerous if burnt. Never
let this material come into contact with skin or the eyes. Refer to Viton seals on page 11.
Do not allow compressed air to contact the skin. If compressed air enters the skin seek medical help
immediately.
Always use a safety cage to protect the operator when a component is to be pressure tested in a container
of water. Fit safety wires to secure the plugs which seal the hose connections of a component which is to
be pressure tested.
Do not clean an engine whilst it is running. If cold cleaning fluids are applied to a hot engine, certain
components on the engine may be damaged.
Continued
This document has been printed from SPI². Not for Resale
14. 1
Workshop Manual, TPD 1377E, issue 4 3
100 Series
Ensure that the control lever of the transmission drive is in the out of drive position before the engine is
started.
Read and use the instructions relevant to Engine lift equipment on page 10.
Do not use more than 50% anti freeze concentration by volume at high ambients, otherwise engine damage
will result.
Fit only genuine Perkins Parts.
This document has been printed from SPI². Not for Resale
15. 1
4 Workshop Manual, TPD 1377E, issue 4
100 Series
Engine preservation
Introduction
The recommendations indicated below are designed to prevent damage to the engine when it is withdrawn
from service for a prolonged period. Use these procedures after the engine is withdrawn from service. The
instructions for the use of POWERPART products are given on the outside of each container.
Procedure
1 Completely clean the outside of the engine.
2 When a preservative fuel is to be used, drain the fuel system and fill it with the preservative fuel.
POWERPART Lay-Up 1 can be added to the normal fuel to change it to a preservative fuel. If preservative fuel
is not used, the system can be completely filled with normal fuel but the fuel must be drained and discarded at
the end of the storage period together with the fuel filter canister.
3 Operate the engine until it is warm. Then correct leakages of fuel, lubricating oil or air. Stop the engine and
drain the lubricating oil from the sump.
4 Renew the canister of the lubricating oil filter.
5 Fill the sump to the full mark with new and clean lubricating oil and add POWERPART Lay-up 2 to the oil to
protect the engine against corrosion. If POWERPART Lay-Up 2 is not available, use a correct preservative
fluid instead of the lubricating oil. If a preservative fluid is used, this must be drained and the lubricating oil
sump must be filled to the correct level with normal lubricating oil at the end of the storage period.
6 Drain the coolant circuit, In order to protect the cooling system against corrosion, fill it with an approved
antifreeze mixture because this gives protection against corrosion.
Caution: Certain corrosion inhibitor mixtures could cause damage to some engine components. It is
recommended that you consult the Perkins Service Department, Peterborough.
7 Operate the engine for a short period in order to circulate the lubricating oil and the coolant in the engine.
8 Disconnect the battery. Then put the battery into safe storage in a fully charged condition. Before the battery
is put into storage, protect its terminals against corrosion. POWERPART Lay-Up 3 can be used on the
terminals.
9 Clean the engine breather pipe (if one is fitted) and seal the end of the pipe.
10 Remove the atomisers and spray POWERPART Lay-Up 2 for one to two seconds into each cylinder bore
with the piston at BDC.
Slowly turn the crankshaft one revolution and then fit the atomisers, complete with new seat washers.
11 Remove the air filter. Then, if necessary, remove the pipe installed between the air filter and the induction
manifold. Release the cap screws and remove the rocker cover. Spray POWERPART Lay-Up 2 around the
rocker shaft assembly and into the induction ports in the cylinder head, as indicated on the container label. Fit
the rocker cover. Seal the manifold with waterproof tape.
12 Remove the exhaust pipe. Spray POWERPART Lay-Up 2 into the exhaust manifold. Seal the manifold with
waterproof tape.
13 Seal the vent pipe of the fuel tank or the fuel filler cap with waterproof tape.
14 Remove the alternator drive belt and put it into storage.
15 In order to prevent corrosion, spray the engine with POWERPART Lay-Up 3. Do not spray the area inside
the alternator cooling fan.
Caution: After a period in storage, but before the engine is started, operate the starter motor with the stop
switch held in the STOP position until oil pressure is indicated. Oil pressure is indicated when the low
pressure warning light is extinguished. If a solenoid stop control is used on the fuel injection pump, it must be
disconnected for this operation.
If the engine protection is done correctly according to the above recommendations, no corrosion damage will
normally occur. Perkins are not responsible for damage which may occur when an engine is in storage after a
period in service.
This document has been printed from SPI². Not for Resale
16. 1
Workshop Manual, TPD 1377E, issue 4 5
100 Series
POWERPART recommended consumable products
Perkins have made available the products recommended below in order to assist in the correct operation,
service and maintenance of your engine and your machine. The instructions for the use of each product are
given on the outside of each container. These products are available from your Perkins distributor.
POWERPART Anti-freeze
Protects the cooling system against frost and corrosion (1 litre).
Part number 21825166.
POWERPART Easyflush
Cleans the cooling system.
Part number 21825001.
POWERPART Gasket and flange sealant
To seal flat faces of components where no joint is used. Especially suitable for aluminium components.
Part number 21820518.
POWERPART Gasket remover
An aerosol for the removal of sealants and adhesives.
Part number 21820116.
POWERPART Griptite
To improve the grip of worn tools and fasteners.
Part number 21820129.
POWERPART Hydraulic threadseal
To retain and seal pipe connections with fine threads. Especially suitable for hydraulic and pneumatic systems.
Part number 21820121.
POWERPART Industrial grade super glue
Instant adhesive designed for metals, plastics and rubbers.
Part number 21820125.
POWERPART Lay-up 1
A diesel fuel additive for protection against corrosion.
Part number 1772204.
POWERPART Lay-up 2
Protects the inside of the engine and other closed systems.
Part number 1762811.
POWERPART Lay-up 3
Protects outside metal parts.
Part number 1734115.
POWERPART Repel
Dries damp equipment and gives protection against corrosion. Passes through dirt and corrosion to lubricate
and to assist removal of components.
Part number 21825164.
POWERPART Platelock
For tight fitted metal surfaces. Suitable for metal plated surfaces and stainless steel.
This document has been printed from SPI². Not for Resale