Numerical Modeling of Rotary Kilns
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The document summarizes the agenda for the Almatis-TU Delft Seminar on Numerical Modeling of Rotary Kilns on June 9th, 2011. The morning program included welcome speeches and presentations on combustion modeling and turbulent flames in furnaces. After lunch, presentations were given on heat transfer modeling, industrial applications of thermo-mechanical modeling, and an overview of COMSOL Multiphysics software. The afternoon concluded with additional presentations on particle flow modeling and discrete particle simulation methods.
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Abstract: The evolution of the early rotary kiln for cement industries and innovation made by man is to ease
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its axis and inclined so that the materials fed in at the upper end travel slowly to the lower end.
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This document summarizes a numerical simulation of a rotary kiln. The simulation models turbulent combustion, heat transfer, and granular flow inside the kiln. It seeks to understand formation of rings within the kiln and optimize production. The model considers chemical reactions, turbulence, radiation heat transfer, and NOx formation. It was used to test adjusting the fuel-air ratio to reduce temperature peaks that cause rings. Increasing the ratio from 10 to 12 successfully destroyed an existing ring over 24 hours by lowering the liquid phase temperature below self-sustaining levels. The model will further explore configurations to prevent or counteract ring formation and reduce NOx emissions.
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Rotary Kiln Sizing & Design
Rotary kiln design is a complex process, with a variety of factors and material characteristics influencing the sizing and design. This presentation gives an overview of the sizing and design process, including the many factors that will need to be considered during the design stage.
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its axis and inclined so that the materials fed in at the upper end travel slowly to the lower end.
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showed trends that enabled the deduction of optimum system parameters.
Significance: This paper investigated the behavior of the kiln through computer simulations, for comparing
the performance of different constitutions under similar operations and conditions. The paper highlighted how a
good quality clinker can be produced at optimum fuel consumption and thermal efficiency.
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- Measurement range
- Accuracy
- Measurement site design
- Reaction time
- Durability.
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- The objectives of the training were to gain experience in a mechanical engineering industry, develop skills in a professional environment, and understand the cement production process.
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Numerical Modeling of Rotary Kilns
- 1. Almatis-TU Delft Seminar on Numerical Modeling of Rotary Kilns June 9th, 2011 Room Vassiliadis, 16th floor, EWI Building, Mekelweg 4, Delft Organizers: M. Pisaroni (TU Delft), R. Sadi (Almatis) and D. Lahaye (TU Delft) Morning Program • 09:00 - 09:30: reception of guests • 09:30 - 09:40: welcome by Prof. Dr. Ir. Kees Vuik, director of Delft Center for Computational Science and Engineering (DCSE) • 09:40 - 10:00: opening by Dr. Ir. Remco de Jong, Almatis CEO • 10:00 - 10:30: project results presentation on combustion by Michele Pisaroni • 10:30 - 11:00: break • 11:00 - 11:45: talk by Prof. Dr. Roekaerts (Department of Multi-Scale Physics (TNW) and Department of Process and Energy (3mE) TU Delft) entitled Modeling of turbulent flames in furnaces Lunch break Afternoon Program • 13:15 - 14:10: project results presentation on heat transfer by Domenico Lahaye • 14:10 - 14:30: presentation by Dr. Kirill Andreev, Tata Steel Ceramics Research Centre, enti- tled Application of thermo-mechanical modelling for industrial high temperature installations. • 14:30 - 15:00: presentation by Ir. Gerard Hegemans, director of Comsol Multiphysics Benelux office entitled Numerical simulation of mixed flows including heat transfer: an overview of COMSOL Multiphysics • 15:00 - 15:30: break • 15:30 - 16:00: project results presentation on particle flow by Michele Pisaroni • 16:00 - 16:30: talk by Dr. Anthony Thornton (Departement of Engineering Fluid Dynamics, TU Twente) entitled Introduction to discrete particle simulation methods and its application to segregation in chutes and drums • 16:30 - 16:45: closing by Ir. R. Sadi, Almatis • 16:45 - 17:30: goodbye drinks 1