- The 631 kg engine is removed from the dozer using lifting equipment and separated from the hydraulic pump stack
- It is then reinstalled by slowly lowering it back into the frame cradle and reconnecting it to the pump stack
- Mounting brackets are secured to the engine and frame with bolts torqued to specified values to firmly attach the engine
New holland d180 c bd crawler dozer service repair manualfkjsekksmem
This document is a service manual for D180C crawler dozers. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. Safety rules are provided at the beginning regarding personal safety, machine safety, and protecting the environment.
New holland d180 c bd crawler dozer service repair manualfujskekfmsme
This document provides instructions for removing and installing an engine on a crawler dozer. It describes disconnecting the engine from the frame cradle and hydraulic pump stack using lifting equipment. It also covers reconnecting the engine and torquing specific mounting bolts. Proper balancing of the engine and use of a level to align the frame cradle are emphasized for safety.
New holland d180 c pat crawler dozer service repair manualfjjskkefksme
This document is a service manual for D180C crawler dozers. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. Safety rules are provided at the beginning regarding personal safety, machine safety, and protecting the environment.
New holland d180 c pat crawler dozer service repair manualjjdjfkkskemme
This document is a service manual for D180C crawler dozers. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. Safety rules and instructions are provided at the beginning regarding personal safety, machine safety, and protecting the environment.
New holland d180 c bd crawler dozer service repair manualujdfjjjdfkkskemm
This document is a service manual for D180C crawler dozers. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. Safety rules and instructions are provided at the beginning regarding personal safety, machine safety, and protecting the environment.
New holland d180 c bd crawler dozer service repair manualfusjjfkskemem
This document is a service manual for D180C crawler dozers. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, platform, cab, bodywork, and decals. Safety rules and instructions are provided at the beginning regarding personal safety, machine safety, and protecting the environment.
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This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from the frame using lifting equipment at specified lift points. Reinstallation requires aligning and securing the engine to the frame, pump stack, and flexible coupling components using bolts, washers and LOCTITE. Proper balancing and support of heavy parts is emphasized for safety.
New holland d180 c bd tier 3 crawler dozer service repair manualfujsjfjkskefsem
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New holland d180 c bd crawler dozer service repair manualfkjsekksmem
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New holland d180 c bd crawler dozer service repair manualfusjjfkskemem
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New holland d180 c bd tier 3 crawler dozer service repair manualfujsjfjkskefsem
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New holland d180 c bd tier 2 crawler dozer service repair manualfujsjefskekfksem
This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from mounting brackets and lifting it away from the frame using lifting equipment. The installation involves cleaning threads, applying threadlock to bolts, and securing the engine flexible coupling to the flywheel before lowering the engine back into position on the frame. Proper lifting and installation are emphasized to prevent injury or damage.
New holland d180 c pat tier 2 crawler dozer service repair manualjjdfjkkskmmed
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New holland d180 c pat tier 3 crawler dozer service repair manualujdjfjjkskkmme
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New holland d180 c bd tier 2 crawler dozer service repair manualujfdjjskkmsme
This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from the frame using lifting equipment at specified lift points. Reinstallation requires aligning and securing the engine to the frame, pump stack, and flexible coupling components using bolts, washers and LOCTITE. Proper balancing and support of heavy parts is emphasized for safety.
New holland d180 c pat tier 3 crawler dozer service repair manualfujsjefksekmfm
This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from the frame using lifting equipment at specified lift points. Reinstallation requires aligning and securing the engine to the frame, pump stack, and flexible coupling components. Proper torque specifications and safety precautions are noted.
New holland d180 c bd tier 3 crawler dozer service repair manualujdjfjkskkdmm
This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from the frame using lifting equipment at specified lift points. Reinstallation requires aligning and securing the engine to the frame, pump stack, and flexible coupling components. Proper torque specifications and safety precautions are noted.
New holland d180 c pat tier 2 crawler dozer service repair manualuuudfjjfjkkskm
This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from the frame using lifting equipment at specified lift points. Reinstallation requires aligning and securing the engine to the frame, pump stack, and flexible coupling components using bolts, washers and LOCTITE. Proper balancing and support of heavy parts is emphasized for safety.
New holland d180 c pat tier 3 crawler dozer service repair manualufjjdkfkksmme
This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from mounting brackets and lifting it away from the frame using lifting equipment. The installation involves cleaning threads, applying threadlock to bolts, and securing the engine flexible coupling to the flywheel before lowering the engine back into position on the frame. Proper lifting and installation are emphasized to prevent injury or damage.
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This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from the frame using lifting equipment at specified lift points. Reinstallation requires aligning and securing the engine to the frame, pump stack, and flexible coupling components using bolts, washers and LOCTITE. Proper balancing and support of heavy parts is emphasized for safety.
New holland d180 c pat tier 2 crawler dozer service repair manualfujsjfjkskefsem
This service manual section provides instructions for removing and installing the engine on a D180C Crawler Dozer. The removal process involves detaching the engine from the frame using lifting equipment at specified lift points. Reinstallation requires aligning and securing the engine to the frame, pump stack, and flexible coupling components. Proper safety precautions, cleaning, inspection, and torque specifications are noted.
New holland d180 c pat tier 3 crawler dozer service repair manualfjjksekksemm
This document is a service manual for the D180C Crawler Dozer. It contains sections covering the engine, rear axle system, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, tools, platform, cab, bodywork, and decals. The manual provides part numbers and instructions for maintenance and repair of components.
New holland d180 c pat tier 2 crawler dozer service repair manualfjjksekksemm
This document is a service manual for the D180C Crawler Dozer. It contains sections covering the engine, rear axle system, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, tools, platform, cab, bodywork, and decals. The manual provides part numbers and instructions for maintenance and repair of components.
New holland d180 c bd tier 2 crawler dozer service repair manualfjjskeknjufksemm
This document is a service manual for the D180C Crawler Dozer. It contains sections covering the engine, rear axle system, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, tools, platform, cab, bodywork, and decals. The manual provides part numbers and instructions for maintenance and repair of components.
New holland d180 c bd tier 3 crawler dozer service repair manualfjjskeknjufksemm
This document is a service manual for the D180C Crawler Dozer. It contains sections covering the engine, rear axle system, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, tools, platform, cab, bodywork, and decals. The manual provides part numbers and instructions for maintenance and repair of components.
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New Holland CS660 Combine Harvesters Service Repair Manual.pdffujskemdidk8u1
This document is a repair manual that provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660 and CL560. It contains sections on distribution systems, power production, power train, travelling, body and structure, tool positioning and crop processing. Each section contains chapters that provide technical data, functional descriptions, diagnostic information and service procedures for the components of each system. The manual explains how to use the coding system to locate specific information and provides an overview of the primary hydraulic power system components and their locations.
New Holland CR9070 Combine Harvesters Service Repair Manual.pdffujskemdidk8u1
This service manual provides information for servicing and repairing CNH Industrial CR and CX series combines. It includes technical specifications, diagrams, troubleshooting guides, and procedures for repairing and replacing components. The manual is divided into sections covering the engine, transmission, axles, hydraulics, electrical systems, attachments, and other major systems on the combines. Instructions are provided for maintenance, diagnosing issues, and repairing or replacing parts.
New Holland B100C Backhoe Loader Service Repair Manual.pdffujskemdidk8u1
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New Holland B100CTC Backhoe Loader Service Repair Manual.pdffujskemdidk8u1
This document is a service manual that provides technical specifications, maintenance and repair instructions for backhoe loaders. It includes sections covering safety, the engine, transmission, axles, brakes, hydraulics, electrical systems, and attachments. The manual provides detailed instructions on removal and installation of components, disassembly and assembly, troubleshooting, and specifications for the loader and backhoe attachments.
New Holland CL560 Combine Harvesters Service Repair Manual.pdffujskemdidk8u1
This document is a repair manual that provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660 and CL560. It contains sections on distribution systems, power production, power train, travelling, body and structure, tool positioning and crop processing. Each section contains chapters that provide technical data, functional descriptions, diagnostic information and service procedures for the components of each system. The manual explains how to use the coding system to locate specific information and provides an overview of the primary hydraulic power system components and their locations.
New Holland C238 Tier 4A Compact Track Loader Service Repair Manual.pdffujskemdidk8u1
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CASE IH STX440 Tractor Service Repair Manual.pdffujskemdidk8u1
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This document is a repair manual that provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660 and CL560. It contains sections on distribution systems, power production, power train, travelling, body and structure, tool positioning and crop processing. Each section contains chapters that provide technical data, functional descriptions, diagnostic information and service procedures for the components of each system. The manual explains how to use the coding system to locate specific information and provides an overview of the primary hydraulic power system components and their locations.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
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This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
6. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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7. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment
of some of the substances required by advanced technology, sound judgment should govern the use and disposal of
products of a chemical and petrochemical nature.
NOTE: The following are recommendations that may be of assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable to your country.
• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and nature and how to safely store, use, and dispose of these
substances.
• Agricultural consultants will, in many cases, be able to help you as well.
Helpful hints
• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems that may cause considerable
spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances that may be
harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc.
Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper
way to comply with local legislation and available resources.
• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not
be allowed to get into the soil, but should be collected and disposed of properly.
• Do not open the air-conditioning system yourself. It contains gases that should not be released into the atmosphere.
Your NEW HOLLAND CONSTRUCTION dealer or air conditioning specialist has a special extractor for this purpose
and will have to recharge the system properly.
• Repair any leaks or defects in the engine cooling or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of
oils, coolant, etc.
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8. INTRODUCTION
Safety rules
General safety rules
Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the
center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven
surfaces.
Never permit anyone other than the operator to ride on the machine.
Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired.
When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine
the locations of services.
Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.
Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-
izing the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
skin promptly with soap and water.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.
Wear protective equipment when appropriate.
DO NOT attempt to remove material from any part of the machine while it is being operated or components are in
motion.
Make sure all guards and shields are in good condition and properly installed before operating the machine. Never
operate the machine with shields removed. Always close access doors or panels before operating the machine.
Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and
clear of debris.
A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO
NOT allow anyone to enter the work area.
Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.
Never operate engine in enclosed spaces as harmful exhaust gases may build up.
Before starting the machine, be sure that all controls are in neutral or park lock position.
Start the engine only from the operator’s seat. If the safety start switch is bypassed, the engine can start with the
transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as
described in the manual. Starting in gear may cause death or serious injury.
Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible
visibility while operating the machine.
Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from
other locations.
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9. INTRODUCTION
Before leaving the machine:
1. Park machine on a firm level surface.
2. Put all controls in neutral or park lock position.
3. Engage park brake. Use wheel chocks if required.
4. Lower all hydraulic equipment — Implements, header, etc.
5. Turn off engine and remove key.
When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator’s
station, then the following precautions must be followed:
1. Bring the engine to low idle speed.
2. Disengage all drive systems.
3. WARNING
Some components may continue to run down after disengaging drive systems.
Make sure all drive systems are fully disengaged.
Failure to comply could result in death or serious injury.
W0113A
Shift the transmission into neutral.
4. Apply the parking brake.
General maintenance safety
Keep area used for servicing the machine clean and dry. Clean up spilled fluids.
Service machine on a firm level surface.
Install guards and shields after servicing the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man-
ual. Use only rigid tow bars.
Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines.
Stop the engine and remove key before disconnecting or connecting electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant
can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing
a cap turn it slowly to allow pressure to escape before completely removing the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when
servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective
equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine.
Always wash your hands after handling battery components.
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11. Engine - Engine and crankcase
Engine - Remove
Prior operation:
Frame - Remove (39.100)
NOTICE: The engine weighs approximately 631 kg (1391 lb). Use appropriate lifting equipment to prevent personal
injury or property damage.
NOTICE: The engine must be balanced as shown, or personal injury or property damage will occur.
1. Attach an appropriate lifting device to the engine lift
points.
2. Support the front of the hydraulic pump stack with an
appropriate lifting device or stand.
3. Remove the bolts and washers (1) from the right front
engine-to-frame cradle mount and the left front engine-
to-frame cradle mount.
RAIL14DOZ0447AA 1
4. Remove the mounting bolts and washers (1) from the
left side engine-to-frame cradle mounting bracket (2).
Remove the mounting bracket.
RAIL14DOZ0209AA 2
5. Remove the mounting bolts and washers (1) from the
right side engine-to-frame cradle mounting bracket (2).
Remove the bracket.
RAIL14DOZ0202AA 3
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12. Engine - Engine and crankcase
6. Remove the mounting bolts and washers (1) from the
engine-to-pump stack adapter plate (2).
7. Slowly move the engine forward to separate it from the
hydrostatic drive pump stack, and remove the engine
from the frame cradle.
RAIL14DOZ0203AA 4
8. Remove the tandem pump flexible coupling assembly
from the flywheel.
Next operation:
Engine - Install (10.001)
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13. Engine - Engine and crankcase
Engine - Install
Prior operation:
Engine - Remove (10.001)
1. Attach the tandem pump flexible coupling assembly to
the flywheel. Torque the bolts to 41 - 50 N·m (30 - 37 lb
ft)
2. Slowly lower the engine into the frame cradle and con-
nect the engine to the hydrostatic drive pump stack.
3. Install the mounting bolts and washers (1) into the en-
gine-to-pump stack adapter plate (2). Torque the bolts
to 46 - 62 N·m (34 - 46 lb ft).
RAIL14DOZ0203AA 1
4. Use a level and verify that the engine mounting frame
cradle is sitting on a level surface.
NOTE: Before applying the torque to the mid engine-to-frame cradle mount bracket bolts and the front engine-to-
mount frame cradle bolts to their final specification, make sure that the frame cradle is level.
5. Install the right side engine-to-frame cradle mounting
bracket. Apply LOCTITE® 242 to the engine-to-frame
cradle mounting bracket bolts. Torque the three bolts
(1) 91 - 123 N·m (67 - 91 lb ft) to the adapter plate, and
the three bolts (2) 225 - 305 N·m (166 - 225 lb ft) to the
right side engine-to-frame cradle mounting bracket (3).
RAIL14DOZ0202AA 2
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14. Engine - Engine and crankcase
6. Install the left side engine-to-frame cradle mounting
bracket. Apply LOCTITE® 242 to the engine-to-frame
cradle mounting bracket bolts. Torque the three bolts
(1) 91 - 123 N·m (67 - 91 lb ft) to the adapter plate, and
the three bolts (2) 225 - 305 N·m (166 - 225 lb ft) to the
left side engine-to-frame cradle mounting bracket (3).
RAIL14DOZ0209AA 3
7. Install the bolts and washers (1) into the right front en-
gine-to-frame cradle mount and the left front engine-to-
frame cradle mount. Torque the bolts to 107 - 123 N·m
(79 - 91 lb ft).
RAIL14DOZ0447AA 4
8. Remove the support from the hydraulic pump stack.
Remove the lifting device from the engine.
Next operation:
Frame - Install (39.100)
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15. Engine - Fuel tanks
Fuel tank - Remove
1. Remove the cab from the machine. See Cab - Remove
(90.150).
2. Remove four bolts and washers (1) and remove the fuel
/ Diesel Exhaust Fluid (DEF) drain hose access panel
(2) from the left side of the machine.
RAIL14DOZ0141AA 1
3. Remove the fuel tank drain hose cap (1) from the fuel
tank drain hose (2).
RAIL14DOZ0142AA 2
4. Open the fuel tank drain valve and drain the fuel into
a suitable container for storage. Close the drain valve
when complete.
RAIL14DOZ0144AA 3
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16. Engine - Fuel tanks
5. Loosen the drain hose clamp (1) and remove the drain
hose (2) from the drain valve (3).
RAIL14DOZ0144AA 4
6. Install the fuel tank drain hose cap (1) to the fuel tank
drain hose (2).
RAIL14DOZ0142AA 5
7. Tag and disconnect the fuel supply (1) and the fuel re-
turn (2) lines from the top of the fuel tank. Close all
openings to prevent fuel loss or contamination.
RAIL14DOZ0143AA 6
8. Remove the fuel supply (1) and the fuel return (2) hoses
from the four retaining clips (3) at the top rear of the fuel
tank.
RAIL14DOZ0145AA 7
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17. Engine - Fuel tanks
9. Remove the two fuel tank strap retaining bolts (1) and
one locknut (2). Remove the fuel tank retaining straps
(3) from the machine.
RAIL14DOZ0143AA 8
10. Loosen the DEF tank fill hose clamp (1).
RAIL14DOZ0146AA 9
11. Remove the two DEF filler neck bolts and washers (2)
and remove the DEF filler neck (3) from the machine.
Close all openings.
NOTE: The DEF tank does not need to be removed from the machine, however, it must be moved forward to gain
clearance for the fuel tank removal.
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18. Engine - Fuel tanks
12. Remove the five DEF tank mounting bolts and wash-
ers (1). Slide the DEF tank (2) toward the front of ma-
chine.
RAIL14DOZ0148AA 10
RAIL14DOZ0147AA 11
NOTICE: The fuel tank weighs approximately 31.8 kg (70 lb) when empty. Use appropriate lifting equipment to pre-
vent personal injury or property damage.
13. With the aid of a helper, remove the fuel tank from the
machine.
14. Repair or replace components as necessary.
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19. Engine - Fuel tanks
Fuel tank - Install
NOTICE: The fuel tank weighs approximately 31.8 kg (70 lb) when empty. Use appropriate lifting equipment to pre-
vent personal injury or property damage.
1. With the aid of a helper, install the fuel tank to the ma-
chine.
2. Slide the DEF tank (1) rearward into position. Install
five Diesel Exhaust Fluid (DEF) tank mounting bolts
and washers (2). Tighten the bolts.
RAIL14DOZ0147AA 1
RAIL14DOZ0148AA 2
3. Install the DEF filler neck (1) to the machine with two
mounting bolts and washers (2). Tighten the bolts.
RAIL14DOZ0146AA 3
4. Tighten the DEF fill hose clamp (3).
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20. Engine - Fuel tanks
5. Install the fuel tank retaining straps (1) to the machine
and secure with two retaining bolts (2) and one locknut
(3). Tighten the bolts.
RAIL14DOZ0143AA 4
6. Install the fuel supply (1) and the fuel return (2) hoses
into the four retaining clips (3).
RAIL14DOZ0145AA 5
7. Connect the fuel drain hose (1) to the fuel drain valve
(2) and tighten the clamp (3).
RAIL14DOZ0144AA 6
8. Connect the fuel supply (1) and the fuel return (2) lines
to the top of the fuel tank.
RAIL14DOZ0143AA 7
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21. Engine - Fuel tanks
9. Install the fuel/DEF drain hose access panel (1) to the
left side of the machine and secure with four bolts and
washers (2). Tighten the bolts.
RAIL14DOZ0141AA 8
10. Fill the fuel tank.
11. Install the cab to the machine. See Cab - Install
(90.150) .
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22. Engine - Air cleaners and lines
Air cleaner - Remove
WARNING
Improper operation or service of this machine can result in an accident.
Raised equipment or machine movement without an operator can cause serious injury. Always do the
following before performing any maintenance:
Park the machine on flat, level ground.
Lower the attachment to the ground.
Shut down the engine and remove the starter switch key.
Lock the tracks.
Failure to comply could result in death or serious injury.
W0269A
1. Park the machine on a flat, level ground.
2. Lower attachments to the ground. Shut off the engine
and remove the key from the starter switch.
3. Lock the tracks.
4. Open the right hand side front access panel.
RAIL13DOZ0776AA 1
RAIL13DOZ0777AA 2
5. Release the retaining clips from the air cleaner housing.
RAIL13DOZ0779AA 3
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23. Engine - Air cleaners and lines
6. Remove the side air cleaner housing.
NOTE: Lift the sensor wires out of the way when removing
the air cleaner housing.
RAIL13DOZ0780AA 4
7. Slide the large filter toward the front of the machine,
then pull back slightly to disengage the filter from the
air cleaner housing. Remove the filter and dispose of
properly.
NOTE: Lift the sensor wires out of the way when removing
the air cleaner housing.
RAIL13DOZ0782AA 5
8. Grasp the handle of the second filter inside air cleaner
housing and separate the filter from the housing and
discard.
RAIL13DOZ0784AA 6
9. Clean any debris that may have accumulated in the air
cleaner housing and check for any damage.
RAIL13DOZ0788AA 7
Next operation:
Air cleaner - Install (10.202).
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24. Engine - Air cleaners and lines
Air cleaner - Install
Prior operation:
Air cleaner - Remove (10.202)
1. Insert the smaller filter inside the air cleaner housing.
RAIL13DOZ0785AA 1
2. Snap in place with the handle facing toward the front of
the machine.
RAIL13DOZ0784AA 2
3. Fit the larger filter inside the air cleaner housing. Slide
forward then back to snap in place.
NOTE: Lift the sensor wires out of the way when installing
the filter.
RAIL13DOZ0782AA 3
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25. Engine - Air cleaners and lines
4. Place the air cleaner housing side cover over the pegs
of the main housing.
NOTE: Lift the sensor wires out of the way when installing
the cover.
RAIL13DOZ0780AA 4
5. Engage the retaining clips to secure the housing.
RAIL13DOZ0778AA 5
6. Close and lock the right hand side front access panel.
RAIL13DOZ0776AA 6
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26. Engine - Turbocharger and lines
Turbocharger - Remove
1. Park the machine on a firm level surface. Lower all of
the equipment to the ground.
2. Engage the parking brake and shut the engine off.
3. Relieve the hydraulic system of hydraulic pressure by
actuating all of the hydraulic functions. Remove the
ignition key when complete.
4. Open the battery access door.
RAIL14DOZ0182AA 1
NOTICE: Wait 90 seconds after engine shutdown before turning master battery disconnect switch OFF. After engine
shutdown, the Selective Catalytic Reduction (SCR) system module continues to run and conducts a purge cycle.
5. Turn the master battery disconnect switch (1) to the
OFF position.
RAIL12DOZ0927BA 2
6. Disconnect the negative ( - ) battery cable (2) from the
battery negative terminal (3).
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27. Engine - Turbocharger and lines
7. Open the right engine access door.
RAIL14DOZ0150AA 3
8. Remove the right lower engine access panel.
RAIL14DOZ0150AA 4
9. Remove the V-band clamp (1) from the turbo charger-
to-SCR pipe (2) at the turbo charger (3).
RAIL14DOZ0151AA 5
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28. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
29. Engine - Turbocharger and lines
10. Loosen the rear SCR pipe mounting clamp (1). Dis-
connect the SCR pipe (2) from the turbo charger (3).
Close all openings.
RAIL14DOZ0152AA 6
11. Disconnect the oil supply line (1) from the turbo
charger (2). Close all openings to prevent oil loss or
contamination.
RAIL14DOZ0151AA 7
NOTICE: During the disassembly of components with gaskets, the gaskets should be discarded and new gaskets
installed during assembly.
12. Disconnect the oil return line (1) from the turbo charger
(2). Close all openings to prevent oil loss or contami-
nation.
RAIL14DOZ0151AA 8
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30. Engine - Turbocharger and lines
13. Loosen the intake air hose clamp (1) and disconnect
the intake air hose (2) from the turbo charger (3).
Close all openings.
RAIL14DOZ0151AA 9
14. Remove the V-band clamp (1) securing the charge air
cooler pipe (2) to the turbocharger (3).
RAIL14DOZ0151AA 10
15. Remove the four mounting nuts (1) securing the turbo
charger (2) to the intake manifold (3). Remove the
turbo charger from the machine.
RAIL14DOZ0151AA 11
NOTE: Do not allow old gasket material to enter the intake manifold.
16. Clean all gasket material from the intake manifold, tur-
bocharger, and oil return line sealing surfaces. Close
all openings.
17. Repair or replace components as necessary.
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31. Engine - Turbocharger and lines
Turbocharger - Install
1. Install the turbo charger (1) to the intake manifold (2)
using a new gasket. Secure the turbo charger to the
intake manifold using four mounting nuts (3). Tighten
the nuts.
RAIL14DOZ0151AA 1
2. Connect the charge air cooler pipe (1) to the turbo
charger (2) using the V-band clamp (3). Tighten the
clamp.
RAIL14DOZ0151AA 2
3. Connect the air intake hose (1) to the turbo charger (2)
using the air intake hose clamp (3). Tighten the clamp.
RAIL14DOZ0151AA 3
NOTICE: During the disassembly of components with gaskets, the gaskets must be discarded and new gaskets in-
stalled during assembly.
4. Install a new gasket to the turbo charger oil return line.
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32. Engine - Turbocharger and lines
5. Connect the oil return line (1) to the turbo charger (2).
RAIL14DOZ0151AA 4
NOTICE: Always install new O-rings. Never reuse O-rings when installing the oil supply line to the turbo charger.
6. Install a new O-ring to the turbo charger oil supply line.
7. Connect the oil supply line (1) to the turbo charger (2).
RAIL14DOZ0151AA 5
8. Connect the turbo charger-to-SCR pipe (1) to the turbo
charger (2) using the V-band clamp (3). Tighten the
clamp.
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33. Engine - Turbocharger and lines
9. Secure the turbo charger-to-SCR pipe (1) using the
rear SCR pipe mounting clamp (2). Tighten the clamp.
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10. Connect the negative (-) battery cable (1) to the bat-
tery negative terminal (2).
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11. Turn the master battery disconnect switch (3) to the
ON position.
12. Close the battery access door.
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13. Start and run the engine for 30 seconds. Stop the
engine. Check for leaks.
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34. Engine - Turbocharger and lines
14. Install the right lower engine access panel.
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15. Close the right engine access door.
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