service repair manual

1. SERVICE MANUAL
7030M / 8030L
Grape Harvester
Part number 47922143
English
March 2016
© 2016 CNH Industrial France S.A.S. All Rights Reserved.
SERVICE
MANUAL
1/2
Part number 47922143
7030M
8030L
Grape Harvester

2. SERVICE MANUAL
Compact TIER 4B
47922143 26/04/2016
EN

3. Link Product / Engine
Product Market Product Engine
7030 M Europe F4HFE413Y*B001
8030 L Grape harvester for large
vineyard - Extra medium capacity
range
Europe F4HFE413Y*B001
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4. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.216] Fuel tanks .......................................................................... 10.2
[10.310] Aftercooler.......................................................................... 10.3
[10.400] Engine cooling system ............................................................. 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.6
[10.414] Fan and drive ...................................................................... 10.7
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
Hydrostatic drive......................................................................... 29
[29.218] Pump and motor components...................................................... 29.1
[29.202] Hydrostatic transmission ........................................................... 29.2
[29.204] Reservoir, cooler, and lines ........................................................ 29.3
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.104] Fixed displacement pump.......................................................... 35.2
[35.300] Reservoir, cooler, and filters........................................................ 35.3
[35.946] Frame positioning lifting............................................................ 35.4
[35.707] Sorting table system ............................................................... 35.5
[35.706] Fruit repartition system............................................................. 35.6
[35.902] Harvesting hopper hydraulic system ............................................... 35.7
[35.903] Shaking hydraulic system .......................................................... 35.8
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5. [35.904] Cleaning hydraulic system ......................................................... 35.9
[35.952] Destemmer system .............................................................. 35.10
[35.930] Conveyor receiver system ....................................................... 35.11
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
Wheels...................................................................................... 44
[44.000] Wheels ............................................................................. 44.1
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
[50.300] Cab pressurizing system ........................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.2
[55.100] Harnesses and connectors......................................................... 55.3
[55.640] Electronic modules ................................................................. 55.4
[55.924] Cab fruit harvesting controls ....................................................... 55.5
[55.927] Shaking control system ............................................................ 55.6
[55.404] External lighting .................................................................... 55.7
[55.408] Warning indicators, alarms, and instruments ...................................... 55.8
[55.988] Selective Catalytic Reduction (SCR) electrical system ............................ 55.9
[55.302] Battery............................................................................ 55.10
[55.101] Chassis harness ................................................................. 55.11
[55.201] Engine starting system ........................................................... 55.12
[55.DTC] FAULT CODES.................................................................. 55.13
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6. Fruit harvester shaking................................................................ 56
[56.301] Shaking control..................................................................... 56.1
[56.304] Connecting rods, front plates, and shakers ........................................ 56.2
[56.305] Adjustable width system ........................................................... 56.3
Attachments/Headers.................................................................. 58
[58.130] Attachment/Header frame.......................................................... 58.1
Product feeding .......................................................................... 60
[60.320] Fruit harvester conveyor belts...................................................... 60.1
[60.324] Fruit harvester conveyor frame .................................................... 60.2
[60.304] Noria ............................................................................... 60.3
[60.308] Noria frame and guides ............................................................ 60.4
Cleaning.................................................................................... 74
[74.200] Upper extractors ................................................................... 74.1
Secondary cleaning/Destemmer................................................... 76
[76.200] Sorting table (Opti-grape™)........................................................ 76.1
[76.660] Destemmer......................................................................... 76.2
Crop storage / Unloading............................................................. 80
[80.300] Fruit conveying system............................................................. 80.1
Accessories ............................................................................... 88
[88.740] Fruit harvester telescopic arm...................................................... 88.1
Platform, cab, bodywork, and decals............................................. 90
[90.105] Machine shields and guards ....................................................... 90.1
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7. INTRODUCTION
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8. INTRODUCTION
Foreword
Technical Information
This information in this manual has been structured using a unique coding environment. This is the way in which
technical information is created, stored and retrieved in the Technical Information Database. The location (on the
machine) has been coded using SAP coding to align locations with the warranty system.
The coding classifies all information in three ways.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - is the component or function on the machine, that the piece of technical information is going to describe
e.g., Fuel tank.
• INFORMATION TYPE - is the piece of technical information that has been written for a particular component or
function on the machine e.g. Capacity would be a type of Technical Data that would describe the amount of fuel
held by the Fuel tank.
• PRODUCT - is the model that the piece of technical information is written for.
Every piece of technical information will have those 3 categories attached to it. You will be able to use any combination
of those categories to find the right piece of technical information you need to resolve that customers concern on his
machine.
That information could be:
• the description of how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
How to Use this Manual
This manual is divided into Sections. Each Section is then divided into Chapters. Contents pages are included at the
beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is included at the
end of a Chapter. Page number references are included for every piece of technical information listed in the Chapter
Contents or Chapter Index.
Each Chapter is divided into four Information types:
• Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
• Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
• Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic
devices, components and assemblies.
• Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, com-
ponents and assemblies.
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9. INTRODUCTION
This manual contains these sections.
Contents
INTRODUCTION
Engine 10
Rear axle system 27
Hydrostatic drive 29
Brakes and controls 33
Hydraulic systems 35
Frames and ballasting 39
Direction 41
Electrical systems 55
Grape harvester shaking 56
Product feeding 60
Cleaning 74
Secondary cleaning / Destemmer 76
Crop storage / Unloading 80
Accessories 88
Your manual contains these Sections. The contents of each Section are explained over the following pages.
Section Contents
Engine — 10
Rear axle system — 27
Hydrostatic drive — 29
Brakes and controls — 33
Hydraulic systems — 35
Frames and ballasting — 39
Direction — 41
Electrical systems — 55
Grape harvester shaking — 56
Product feeding — 60
Cleaning — 74
Secondary cleaning / Destemmer — 76
Crop storage / Unloading — 80
Accessories — 88
Chapters
Each Chapter is identified by a number. e.g., Shaking control 56.301. The first number is identical to the Section num-
ber i.e. Chapter 56.301 is inside Section 56, Grape harvester shaking. The Chapter Contents lists all the "Technical
Data" (specifications), "Functional Data" (how it works), "Service Data" (remove, install adjust, etc.) and "Diagnostic
Data" (fault codes and troubleshooting) that have been written in that Chapter for that function or system on the ma-
chine.
The Chapter Index lists in alphabetical order all the types of information (called Information Units) that have been
written in that Chapter for that function or system on the machine.
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10. INTRODUCTION
Information Units and Information Search
Each chapter is composed of information units. The coding is not included in the Information Unit title.
Page Header and Footer
The page header will contain the following references:
• Section and Chapter description
The page footer will contain the following references.
Printed references found at the base of each page then equate to
• The publication number for that Manual, Section or Chapter
• Version Reference
• Publication date
• Section , chapter and page reference e.g., 56.301 / 4
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11. INTRODUCTION
Foreword
IMPORTANT INFORMATION
All repair and maintenance operations described in this manual must be carried out exclusively by the New Holland
Service network, strictly complying with the instructions provided and using specific tools as required.
Any operator who carries out the operations specified in this document without complying strictly with the instructions
provided shall be personally liable for the damages that may result.
The manufacturer and all organizations in its distribution chain, including, without limitation, national, regional, and
local dealers, do not accept any liability for damages resulting from a malfunction of parts and/or components not ap-
proved by the manufacturer and used for maintenance operations and/or repair of products manufactured or marketed
by the manufacturer. In no case is a warranty granted to the product manufactured or marketed by the manufacturer
in case of damage caused by improper operation of parts and/or components not approved by the manufacturer.
No reproduction, partial or complete, of the text or illustrations is permitted.
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12. INTRODUCTION
Foreword
Meaning of serial numbers
Machine serial number
COIL15GR01554SA 1
(a). COEX code
(b). Free
(c). Family
710 = 7030M
730 = 8030L
670 = 9040M
680 = 9040L
690 = 9060L, 9080L, 9090L
700 = 9090X, 9090X Plus
(d). Code letter
(e). Free
(f). PIN
(g). Machine number
COIL15GR02039TA 2
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13. SERVICE MANUAL
Engine
Compact TIER 4B
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14. Engine - Engine and crankcase
Engine - Remove
WARNING
Hot surface possible!
Wait for all components to cool before performing any operation.
Failure to comply could result in death or serious injury.
W0251A
Prior operation:
Remove the cooling pack assembly, see Engine cooling system - Remove (10.400).
NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that
generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors.
Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools
cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Disconnect the negative (–) terminal from machine’s
battery.
COIL15GR00843AA 1
2. 1. Detach the clamp (2).
2. Remove the cooling pipe (1).
COIL14GR00223AC 2
3. 1. Disconnect the starter motor electrical connectors
(1).
2. Detach the relay bracket (2).
3. Disconnect the earth strap (3).
COIL14GR00224AC 3
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15. Engine - Engine and crankcase
4. 1. Disconnect the generator electrical connectors (2).
2. Reposition the wiring harness to one side.
3. Disconnect the coolant hose (1).
COIL14GR00225AC 4
5. Remove the engine side panel retaining bracket.
COIL14GR00226AB 5
6. 1. Disconnect the engine breather hose (1).
2. Disconnect the turbo supply hose (2).
COIL14GR00227AC 6
7. Disconnect the air intake sensors electrical connectors.
COIL14GR00228AB 7
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16. Engine - Engine and crankcase
8. Remove the drive belt shield.
COIL14GR00229AB 8
9. 1. With the aid of another person, support the air filter
and frame assembly.
2. Remove the air filter and frame assembly.
COIL14GR00230AB 9
10. Disconnect the air conditioning compressor pipes.
NOTICE: Seal all open air conditioning connections with
clean blanking caps.
COIL14GR00231AB 10
11. 1. Disconnect the Engine Control Unit (ECU) fuel/
cooling pipe (1).
2. Disconnect the electrical connector (2).
3. Disconnect the fuel filter housing fuel hose (3).
COIL14GR00232AC 11
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17. Engine - Engine and crankcase
12. 1. Cut the cable ties (1).
2. Disconnect the ECU lower connector (2).
3. Disconnect the electrical connectors (3).
COIL14GR00233AC 12
13. 1. Cut the cable tie (1).
2. Re-position the wiring harness (2).
COIL14GR00234AC 13
14. Disconnect the tandem pump hydraulic hoses.
COIL14GR00235AC 14
15. Remove the fuel pipe.
COIL14GR00236AB 15
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18. Engine - Engine and crankcase
16. Using suitable lifting equipment, support the engine.
NOTE: Only lift the engine using the lifting brackets
mounted on the engine.
COIL14GR00237AC 16
17. Remove the engine front retaining bolts.
COIL14GR00238AB 17
18. Remove the engine right-hand rear bracket retaining
bolt.
COIL14GR00239AB 18
19. Remove the engine left-hand rear bracket retaining
bolt.
COIL14GR00240AB 19
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19. Engine - Engine and crankcase
20. Using a suitable piece of wood, support the rear of the
forward control pump.
COIL14GR00241AB 20
21. Remove the engine right-hand rear bracket.
COIL14GR00242AB 21
22. Remove the engine left-hand rear bracket.
COIL14GR00243AB 22
23. With the aid of another person, remove the engine
rear upper frame left-hand bracket.
COIL14GR00436AB 23
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20. Engine - Engine and crankcase
24. Disconnect the hydraulic oil hoses.
COIL14GR00244AC 24
25. Remove the pump mounting plate lower left-hand re-
taining bolts.
COIL14GR00249AB 25
26. Remove the pump mounting plate lower right-hand
retaining bolts.
COIL14GR00245AB 26
27. Using a suitable piece of wood, support the pump
mounting plate.
COIL14GR00246AB 27
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21. Engine - Engine and crankcase
28. Remove the pump mounting plate upper retaining
bolts.
COIL14GR00247AB 28
29. Remove the engine.
NOTE: When removing the engine make sure that all wiring
harnesses, pipes and hoses are free from obstruction.
COIL14GR00248AB 29
30. Secure the engine on a suitable stand, for further in-
formation see Special tools ().
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22. Engine - Engine and crankcase
Engine - Install
NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that
generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors.
Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools
cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Install the engine.
NOTE: When installing the engine make sure that all wiring
harnesses, pipes and hoses are free from obstruction.
COIL14GR00248AB 1
2. Install the pump mounting plate upper retaining bolts,
tighten to 50 N·m.
NOTE: Apply a thin coat of LOCTITE® 221 to the threads.
COIL14GR00247AB 2
3. Install the pump mounting plate lower right-hand retain-
ing bolts, tighten to 50 N·m.
NOTE: Apply a thin coat of LOCTITE® 221 to the threads.
COIL14GR00245AB 3
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23. Engine - Engine and crankcase
4. Install the pump mounting plate lower left-hand retain-
ing bolts, tighten to 50 N·m.
NOTE: Apply a thin coat of LOCTITE® 221 to the threads.
COIL14GR00249AB 4
5. Remove the piece of wood supporting the pump mount-
ing plate.
COIL14GR00246AB 5
6. Connect the hydraulic oil hoses.
COIL14GR00244AC 6
7. With the aid of another person, install the engine rear
upper frame left-hand bracket.
COIL14GR00436AB 7
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24. Engine - Engine and crankcase
8. Install the engine left-hand rear bracket.
NOTE: Apply a thin coat of LOCTITE® 221 to the threads.
COIL14GR00243AB 8
9. Install the engine right-hand rear bracket.
NOTE: Apply a thin coat of LOCTITE® 221 to the threads.
COIL14GR00242AB 9
10. Remove the piece of wood supporting the rear of the
forward control pump.
COIL14GR00241AB 10
11. Install the engine left-hand rear bracket retaining bolt.
NOTE: Apply a thin coat of LOCTITE® 221 to the thread.
COIL14GR00240AB 11
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25. Engine - Engine and crankcase
12. Install the engine right-hand rear bracket retaining
bolt.
NOTE: Apply a thin coat of LOCTITE® 221 to the thread.
COIL14GR00239AB 12
13. Install the engine front retaining bolts.
NOTE: Apply a thin coat of LOCTITE® 221 to the threads.
COIL14GR00238AB 13
14. Remove the lifting equipment.
COIL14GR00237AC 14
15. Install the fuel pipe.
COIL14GR00236AB 15
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27. Engine - Engine and crankcase
16. Connect the tandem pump hydraulic hoses.
COIL14GR00235AC 16
17. Secure the wiring harness with a cable tie (1).
COIL14GR00234AC 17
18. 1. Connect the electrical connectors (3).
2. Connect the ECU lower connector (2).
3. Secure the wiring harness with cable ties (1).
COIL14GR00233AC 18
19. 1. Connect the fuel filter housing fuel hose (3).
2. Connect the electrical connector (2).
3. Connect the Engine Control Unit (ECU) fuel/cool-
ing pipe (1).
COIL14GR00232AC 19
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28. Engine - Engine and crankcase
20. Connect the air conditioning compressor pipes.
COIL14GR00231AB 20
21. With the aid of another person, install the air filter and
frame assembly.
COIL14GR00230AB 21
22. Install the drive belt shield.
COIL14GR00229AB 22
23. Connect the air intake sensors electrical connectors.
COIL14GR00228AB 23
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29. Engine - Engine and crankcase
24. 1. Connect the turbo supply hose (2).
2. Connect the engine breather hose (1).
COIL14GR00227AC 24
25. Install the engine side panel retaining bracket.
COIL14GR00226AB 25
26. 1. Connect the coolant hose (1).
2. Connect the generator electrical connectors (2).
COIL14GR00225AC 26
27. 1. Connect the earth strap (3).
2. Attach the relay bracket (2).
3. Connect the starter motor electrical connectors
(1).
COIL14GR00224AC 27
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30. Engine - Engine and crankcase
28. 1. Install the cooling pipe (1).
2. Attach the clamp (2).
COIL14GR00223AC 28
29. Connect the negative (–) terminal to the machine’s
battery.
COIL15GR00843AA 29
Next operation:
Install the cooling pack assembly, see Engine cooling system - Install (10.400).
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