© Natoli EngineeringCompany2020.
NATOLI ENGINEERING
Leading the Tablet Compression Industry
for Almost a Half Century
© Natoli EngineeringCompany2020.
Our Full Spectrum of Products & Services:
• Tablet Compression Tooling
• Tablet Presses
• Tablet Press Replacement Parts and Turrets
• Tablet Press Refurbishing
• Tablet Compression and Encapsulation Accessories Catalog
• Encapsulation Replacement Parts
• Scientific Services
• Natoli AIM™ Analytical Software for Tablet Compression,
Encapsulation, Roller Compaction, and Blending
• Hands-on Technical Training
• E-Training Software
• Process Troubleshooting
• Natoli Advantage Support Services
© Natoli EngineeringCompany2020.
Technical Training &
Press Manufacturing Facility
Steel Preparation Facility
World Headquarters
& Tool ManufacturingFacility
NATOLI ENGINEERING CAMPUS
St. Charles, Missouri USA
Process R&D and Production
Facility
Turret & Replacement Part
Manufacturing Facility
REGIONAL TECHNICAL CENTERS
© Natoli EngineeringCompany2020.
New York
California
Poland
© Natoli EngineeringCompany2020.
Tablet Compression Tooling
• Multi-tip
• Lined Dies
• Expedited Services
• Die Segments
• Punch Coatings
Automation Provides
Consistent Quality and Process Efficiency
© Natoli EngineeringCompany2020.
Tablet Press Line:
R&D to Medium Production
© Natoli EngineeringCompany2020.
NP-500
NP-400
NP-255
NP-155
NP-RD30
NP-RD10A
NP-P20A
© Natoli EngineeringCompany2020.
Tablet Press Replacement Parts and Turrets
© Natoli EngineeringCompany2020.
Encapsulation Replacement Parts
and Change Kits
Technical Support
© Natoli EngineeringCompany2020.
• Tablet and Tooling Design
• Proper Steel Selection
• Steel and Coating Selection
• Consultation on Tooling Options
• Metallurgical Full-Service Lab
• Tool Failure Analysis
NatoliMetallurgy
© Natoli EngineeringCompany2020.
Tablet Compression and Encapsulation
Accessories Catalog
© Natoli EngineeringCompany2020.
Natoli Scientific & Natoli Institute
• FormulationDevelopment
• AnalyticalServices
• Data AcquisitionSystems
• Tablet Press & CalibrationServices
• TechnicalTraining
• ToolingRecommendations
• Small Batch Production/ManufacturingSupport
Natoli AIM™ Analytical Software
for compression, blending, encapsulation, & roller compactors
© Natoli EngineeringCompany2020.
• Obtainsdatadirectly from the R&D tablet press
• Features intuitive,highly flexible user interface
• Acquires and analyzes data,quickly displaysresults
• Displaysforce and pressure in real-time
• Stores data in SQL-driven databasefor easy retrieval
• Generates and exports easy-to-read reports
Technical Training Since 1984
© Natoli EngineeringCompany2020.
• Hands-on and classroom training
• Custom on-site trainings
© Natoli EngineeringCompany2020.
Natoli Advantage
Setting a Global Standard for Efficiency
• Standardized Training
• SOP Creation/Refinement
• Maintenance Procedures
• Tablet Design & Tooling Support
• Inventory Management
• Equipment Assessment & Services
© Natoli EngineeringCompany2020.
Tooling Tech Tip
For the first time measure what matters, punch tip wear!
Punch tip diameters are engineered using a tight tolerance
and critical for tablet quality and press operation.
Tool maintenance manuals and most SOPs refer to a
measuring instrument called a micrometer to
inspect and manage this critical dimension…
© Natoli EngineeringCompany2020.
Actual punch tip wear not
measured by a micrometer
• It measure the largest diameter between the anvils
• Can not measure wear below the tip plane
However, although the micrometer is acceptable
for checking new punches, it can not measure
actual punch tip wear responsible for poor
tablet quality.
And Tip Wear is often related to……
Tablet Deficiencies such as…
© Natoli EngineeringCompany2020.
CAPPING LAMINATION DARK SPECKS
STICKING EXCESSIVE FLASHING COATING CONTAMINENT
© Natoli EngineeringCompany2020.
Back Angle Head Wear Upper Raising Cam
…as well as Poor Press Operation & Associated
Damage
© Natoli EngineeringCompany2020.
Surprisingly, it’s a dimension that is
typically NEVER inspected!
A common occurrence…
© Natoli EngineeringCompany2020.
How to Properly Inspect for Tip Wear:
Horizontal OpticalComparator
OpticalComparator
View
OpticalComparator
Measurement
Actual tip wear
measurement
0.005”
New Natoli Laser Vision System
automatically checks
critical tip wear.
© Natoli EngineeringCompany2020.
Tip Wear
0.0143
Method for Checking Die Wear
© Natoli EngineeringCompany2020.
Proper Method for Checking Die Wear
to be continued…
© Natoli EngineeringCompany2020.
Choose the expertise and dependability of
Natoli Engineering to provide the right solution.
© Natoli EngineeringCompany2020.
636.926.8900 | natoli.com | info@Natoli.com
THANK YOU!

Natoli Engineering Presentation at 2020 Virtual Pharma Expo

  • 1.
    © Natoli EngineeringCompany2020. NATOLIENGINEERING Leading the Tablet Compression Industry for Almost a Half Century
  • 2.
    © Natoli EngineeringCompany2020. OurFull Spectrum of Products & Services: • Tablet Compression Tooling • Tablet Presses • Tablet Press Replacement Parts and Turrets • Tablet Press Refurbishing • Tablet Compression and Encapsulation Accessories Catalog • Encapsulation Replacement Parts • Scientific Services • Natoli AIM™ Analytical Software for Tablet Compression, Encapsulation, Roller Compaction, and Blending • Hands-on Technical Training • E-Training Software • Process Troubleshooting • Natoli Advantage Support Services
  • 3.
    © Natoli EngineeringCompany2020. TechnicalTraining & Press Manufacturing Facility Steel Preparation Facility World Headquarters & Tool ManufacturingFacility NATOLI ENGINEERING CAMPUS St. Charles, Missouri USA Process R&D and Production Facility Turret & Replacement Part Manufacturing Facility
  • 4.
    REGIONAL TECHNICAL CENTERS ©Natoli EngineeringCompany2020. New York California Poland
  • 5.
    © Natoli EngineeringCompany2020. TabletCompression Tooling • Multi-tip • Lined Dies • Expedited Services • Die Segments • Punch Coatings
  • 6.
    Automation Provides Consistent Qualityand Process Efficiency © Natoli EngineeringCompany2020.
  • 7.
    Tablet Press Line: R&Dto Medium Production © Natoli EngineeringCompany2020. NP-500 NP-400 NP-255 NP-155 NP-RD30 NP-RD10A NP-P20A
  • 8.
    © Natoli EngineeringCompany2020. TabletPress Replacement Parts and Turrets
  • 9.
    © Natoli EngineeringCompany2020. EncapsulationReplacement Parts and Change Kits
  • 10.
    Technical Support © NatoliEngineeringCompany2020. • Tablet and Tooling Design • Proper Steel Selection • Steel and Coating Selection • Consultation on Tooling Options • Metallurgical Full-Service Lab • Tool Failure Analysis NatoliMetallurgy
  • 11.
    © Natoli EngineeringCompany2020. TabletCompression and Encapsulation Accessories Catalog
  • 12.
    © Natoli EngineeringCompany2020. NatoliScientific & Natoli Institute • FormulationDevelopment • AnalyticalServices • Data AcquisitionSystems • Tablet Press & CalibrationServices • TechnicalTraining • ToolingRecommendations • Small Batch Production/ManufacturingSupport
  • 13.
    Natoli AIM™ AnalyticalSoftware for compression, blending, encapsulation, & roller compactors © Natoli EngineeringCompany2020. • Obtainsdatadirectly from the R&D tablet press • Features intuitive,highly flexible user interface • Acquires and analyzes data,quickly displaysresults • Displaysforce and pressure in real-time • Stores data in SQL-driven databasefor easy retrieval • Generates and exports easy-to-read reports
  • 14.
    Technical Training Since1984 © Natoli EngineeringCompany2020. • Hands-on and classroom training • Custom on-site trainings
  • 15.
    © Natoli EngineeringCompany2020. NatoliAdvantage Setting a Global Standard for Efficiency • Standardized Training • SOP Creation/Refinement • Maintenance Procedures • Tablet Design & Tooling Support • Inventory Management • Equipment Assessment & Services
  • 16.
    © Natoli EngineeringCompany2020. ToolingTech Tip For the first time measure what matters, punch tip wear! Punch tip diameters are engineered using a tight tolerance and critical for tablet quality and press operation. Tool maintenance manuals and most SOPs refer to a measuring instrument called a micrometer to inspect and manage this critical dimension…
  • 17.
    © Natoli EngineeringCompany2020. Actualpunch tip wear not measured by a micrometer • It measure the largest diameter between the anvils • Can not measure wear below the tip plane However, although the micrometer is acceptable for checking new punches, it can not measure actual punch tip wear responsible for poor tablet quality. And Tip Wear is often related to……
  • 18.
    Tablet Deficiencies suchas… © Natoli EngineeringCompany2020. CAPPING LAMINATION DARK SPECKS STICKING EXCESSIVE FLASHING COATING CONTAMINENT
  • 19.
    © Natoli EngineeringCompany2020. BackAngle Head Wear Upper Raising Cam …as well as Poor Press Operation & Associated Damage
  • 20.
    © Natoli EngineeringCompany2020. Surprisingly,it’s a dimension that is typically NEVER inspected! A common occurrence…
  • 21.
    © Natoli EngineeringCompany2020. Howto Properly Inspect for Tip Wear: Horizontal OpticalComparator OpticalComparator View OpticalComparator Measurement Actual tip wear measurement 0.005”
  • 22.
    New Natoli LaserVision System automatically checks critical tip wear. © Natoli EngineeringCompany2020. Tip Wear 0.0143
  • 23.
    Method for CheckingDie Wear © Natoli EngineeringCompany2020.
  • 24.
    Proper Method forChecking Die Wear to be continued… © Natoli EngineeringCompany2020.
  • 25.
    Choose the expertiseand dependability of Natoli Engineering to provide the right solution. © Natoli EngineeringCompany2020. 636.926.8900 | natoli.com | info@Natoli.com THANK YOU!