PROGRAMMABLE
LOGIC CONTROLLER
Presented by
Krishna Kumar
(1316221007)
12:43:58 PM 1
CONTENTS
What is PLC?
History of PLC
Major components of PLC
Ladder logic
Advantages
Disadvantages
Application
12:43:58 PM 2
DEFINITION OF PLC
PLC is a digital computer designed for multiple inputs
and output arrangements, extended temperature
ranges, immunity to electrical noise, and resistance to
vibration and impact. A PLC is an example of a real
time system.
12:43:58 PM 3
PLC was introduced in late 1960’s
First commercial & successful Programmable Logic Controllers
was designed and developed by Modicon as a relay replacer for
General Motors.
Earlier, it was a machine with thousands of electronic parts.
12:43:58 PM 4
5
MAJOR COMPONENTS OF A
COMMON PLC
PROCESSOR
POWER
SUPPLY
I M
N O
P D
U U
T L
E
O M
U O
T D
P U
U L
T E
PROGRAMMING
DEVICE
From
SENSORS
Pushbuttons,
contacts,
limit switches,
etc.
To
OUTPUT
Solenoids,
contactors,
alarms
etc.
12:43:58 PM 5
6
MAJOR COMPONENTS OF
A COMMON PLC
POWER SUPPLY
Provides the voltage needed to run the primary PLC components
I/O MODULES
Provides signal conversion and isolation between the internal logic- level
signals inside the PLC and the field’s high level signal.
PROCESSOR
Provides intelligence to command and govern the activities of the entire PLC
systems.
PROGRAMMING DEVICE
Used to enter the desired program that will determine the sequence of operation
and control of process equipment or driven machine.
12:43:58 PM 6
PROGRAMMING LANGUAGES
OF PLC
Most common languages encountered in PLC programming
are:
1) Ladder Logic
2) Functional Block Diagram
3) Sequential Function Chart
4) Boolean mnemonics
12:43:58 PM 7
Ladder Logic
 It is well suited to express Combinational logic.
 The main ladder logic symbols represent the elements :
12:43:58 PM 8
NOR Gate
A B Y
A B Logic(Y)
OFF
OFF
ON
ON
OFF
ON
OFF
ON
ON
ON
ON
OFF
A B Logic(Y)
OFF
OFF
ON
ON
OFF
ON
OFF
ON
ON
OFF
OFF
OFF
NAND Gate
B
Y
A
12:43:58 PM 9
Ladder Logic Program for Start/Stop of Motor :
X2X1
Y1
Y1
12:43:58 PM 10
 Reliability.
 Flexibility in programming and reprogramming.
 Cost effective for controlling complex systems.
 Small physical size, shorter project time.
 High speed of operation.
 Ability to communicate with computer systems in the
plant.
12:43:58 PM 11
Disadvantages of PLCs
PLC devices are proprietary it means that part or
software of one manufacturer can’t be used in
combination with parts of another manufacturer.
Limited design and cost option
Fixed Circuit Operations.
PLCs manufacturers offer only closed architectures.
12:43:58 PM 12
Wherever automation is desired the PLCs are best
suited to meet the task.
Few examples of industries where PLCs are used :
1) Robots manufacturing and control
2) Car park control
3) Train control station system
4) Food processing
12:43:58 PM 13
Conclusion
 Programmable logic controller or plc as it universally
called is of industrial automation.
 Plc have been gaining popularity on the factory floor.
 For some time to core plc are an application area where
much can be done .
12:43:58 PM 14
Thank You
12:43:58 PM 15

Krishna pp main

  • 1.
  • 2.
    CONTENTS What is PLC? Historyof PLC Major components of PLC Ladder logic Advantages Disadvantages Application 12:43:58 PM 2
  • 3.
    DEFINITION OF PLC PLCis a digital computer designed for multiple inputs and output arrangements, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact. A PLC is an example of a real time system. 12:43:58 PM 3
  • 4.
    PLC was introducedin late 1960’s First commercial & successful Programmable Logic Controllers was designed and developed by Modicon as a relay replacer for General Motors. Earlier, it was a machine with thousands of electronic parts. 12:43:58 PM 4
  • 5.
    5 MAJOR COMPONENTS OFA COMMON PLC PROCESSOR POWER SUPPLY I M N O P D U U T L E O M U O T D P U U L T E PROGRAMMING DEVICE From SENSORS Pushbuttons, contacts, limit switches, etc. To OUTPUT Solenoids, contactors, alarms etc. 12:43:58 PM 5
  • 6.
    6 MAJOR COMPONENTS OF ACOMMON PLC POWER SUPPLY Provides the voltage needed to run the primary PLC components I/O MODULES Provides signal conversion and isolation between the internal logic- level signals inside the PLC and the field’s high level signal. PROCESSOR Provides intelligence to command and govern the activities of the entire PLC systems. PROGRAMMING DEVICE Used to enter the desired program that will determine the sequence of operation and control of process equipment or driven machine. 12:43:58 PM 6
  • 7.
    PROGRAMMING LANGUAGES OF PLC Mostcommon languages encountered in PLC programming are: 1) Ladder Logic 2) Functional Block Diagram 3) Sequential Function Chart 4) Boolean mnemonics 12:43:58 PM 7
  • 8.
    Ladder Logic  Itis well suited to express Combinational logic.  The main ladder logic symbols represent the elements : 12:43:58 PM 8
  • 9.
    NOR Gate A BY A B Logic(Y) OFF OFF ON ON OFF ON OFF ON ON ON ON OFF A B Logic(Y) OFF OFF ON ON OFF ON OFF ON ON OFF OFF OFF NAND Gate B Y A 12:43:58 PM 9
  • 10.
    Ladder Logic Programfor Start/Stop of Motor : X2X1 Y1 Y1 12:43:58 PM 10
  • 11.
     Reliability.  Flexibilityin programming and reprogramming.  Cost effective for controlling complex systems.  Small physical size, shorter project time.  High speed of operation.  Ability to communicate with computer systems in the plant. 12:43:58 PM 11
  • 12.
    Disadvantages of PLCs PLCdevices are proprietary it means that part or software of one manufacturer can’t be used in combination with parts of another manufacturer. Limited design and cost option Fixed Circuit Operations. PLCs manufacturers offer only closed architectures. 12:43:58 PM 12
  • 13.
    Wherever automation isdesired the PLCs are best suited to meet the task. Few examples of industries where PLCs are used : 1) Robots manufacturing and control 2) Car park control 3) Train control station system 4) Food processing 12:43:58 PM 13
  • 14.
    Conclusion  Programmable logiccontroller or plc as it universally called is of industrial automation.  Plc have been gaining popularity on the factory floor.  For some time to core plc are an application area where much can be done . 12:43:58 PM 14
  • 15.