This technical manual provides instructions for servicing John Deere Z-Trak F620, F680, and F687 equipment. It is organized into different sections covering specifications, component locations, schematics, theory of operation, troubleshooting, diagnostics, tests, adjustments, and repairs. Safety procedures are outlined, including proper lifting of equipment, use of protective equipment, safe handling of fluids and batteries, and emergency procedures.
John deere mid mount z-trak m653 mower service repair manual (tm1778)ujjjjfkksekmmdm
This technical manual provides information for servicing a John Deere M653/655/665 mid-mount ZTRAK. It contains sections on general diagnostic information, specifications, component locations, wiring diagrams, troubleshooting charts, repair procedures, and safety information. The manual instructs technicians to check that the machine does not move when the control levers are in the neutral position with the engine running, and provides procedures for bleeding air from the hydraulic system and adjusting the control linkage if movement is detected.
Doosan dl550 wheel loader service repair manualudjjjksmemmmd
The document provides safety instructions for wheel loaders. It discusses general safety practices like knowing your machine, wearing personal protective equipment, avoiding crushing hazards, and preventing fires. It also covers safe operation, transportation, maintenance and working in different environments. Operators are responsible for understanding and following all safety procedures.
Doosan da40 articulated dump truck service repair manualudjjjksmemmmd
This document provides general instructions and safety information for using a shop manual. It includes:
- An overview of the manual's contents and how to use it for repair instructions.
- A torque limit table showing standard torque values for different bolt sizes and materials.
- A list of common sealing compounds, lubricants, and cleaning products used in repairs.
- Safety guidelines for working in a workshop, including following instructions, having proper skills, using common sense, and being aware of risks.
Doosan da30 5 articulated dump truck service repair manualudjjjksmemmmd
This document is a shop manual that provides general safety instructions and procedures for working on dump trucks. It includes sections on torque limits, types of seals/lubricants, safety in the workshop, personal protective equipment, hazards of various systems like hydraulics, and disposal of hazardous materials. The manual instructs technicians to follow its guidelines to properly service equipment and avoid injury.
Daewoo doosan solar 420 lc v excavator service repair manualudjjjksmemmmd
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for operation, equipment, maintenance, shipping, and lifting with a sling. Key safety points include following all safety recommendations, using tools and equipment in good working order, being responsible for personal safety, avoiding contact with high voltage power lines, and only making lifts in the excavator's approved lifting configuration and within its rated capacity.
Daewoo doosan solar 400 lc v excavator operation and maintenance manualudjjjksmemmmd
1. Daewoo reserves the right to improve its products and implement improvements at any time without obligation to update previously sold machines.
2. It is recommended that consumers periodically check for recent documentation from their distributor on purchased equipment, as it may include optional attachments not originally included.
3. Illustrations in the manual are representations and may vary from the actual machine.
Daewoo doosan solar 290 ll excavator service repair manualudjjjksmemmmd
This document provides safety information and guidelines for operating a Daewoo excavator. It discusses general safety essentials, labels, lifting precautions, worksite safety, operational safety, equipment safety, maintenance safety, transportation safety, and lifting with a sling. The document stresses following all safety procedures to prevent injuries or fatalities. It warns that unauthorized modifications could create safety hazards and that all parts should be replaced with genuine OEM parts.
Daewoo doosan solar 220 lc 6 excavator service repair manualudjjjksmemmmd
This document provides safety information and guidelines for operating a Doosan excavator. It outlines general safety essentials, locations of safety labels, precautions for lifting, unauthorized modifications, hazards, pre-operation checks, operating procedures, maintenance, battery safety, towing, transportation, and lifting with a sling. The document emphasizes that unsafe practices can lead to serious injury or death and instructs the operator to read the entire manual before use.
John deere mid mount z-trak m653 mower service repair manual (tm1778)ujjjjfkksekmmdm
This technical manual provides information for servicing a John Deere M653/655/665 mid-mount ZTRAK. It contains sections on general diagnostic information, specifications, component locations, wiring diagrams, troubleshooting charts, repair procedures, and safety information. The manual instructs technicians to check that the machine does not move when the control levers are in the neutral position with the engine running, and provides procedures for bleeding air from the hydraulic system and adjusting the control linkage if movement is detected.
Doosan dl550 wheel loader service repair manualudjjjksmemmmd
The document provides safety instructions for wheel loaders. It discusses general safety practices like knowing your machine, wearing personal protective equipment, avoiding crushing hazards, and preventing fires. It also covers safe operation, transportation, maintenance and working in different environments. Operators are responsible for understanding and following all safety procedures.
Doosan da40 articulated dump truck service repair manualudjjjksmemmmd
This document provides general instructions and safety information for using a shop manual. It includes:
- An overview of the manual's contents and how to use it for repair instructions.
- A torque limit table showing standard torque values for different bolt sizes and materials.
- A list of common sealing compounds, lubricants, and cleaning products used in repairs.
- Safety guidelines for working in a workshop, including following instructions, having proper skills, using common sense, and being aware of risks.
Doosan da30 5 articulated dump truck service repair manualudjjjksmemmmd
This document is a shop manual that provides general safety instructions and procedures for working on dump trucks. It includes sections on torque limits, types of seals/lubricants, safety in the workshop, personal protective equipment, hazards of various systems like hydraulics, and disposal of hazardous materials. The manual instructs technicians to follow its guidelines to properly service equipment and avoid injury.
Daewoo doosan solar 420 lc v excavator service repair manualudjjjksmemmmd
This document provides safety guidelines for operating a track excavator. It outlines general safety essentials, labels the location of safety labels on the excavator, summarizes safety precautions for lifting loads, describes work site precautions, and provides safety guidelines for operation, equipment, maintenance, shipping, and lifting with a sling. Key safety points include following all safety recommendations, using tools and equipment in good working order, being responsible for personal safety, avoiding contact with high voltage power lines, and only making lifts in the excavator's approved lifting configuration and within its rated capacity.
Daewoo doosan solar 400 lc v excavator operation and maintenance manualudjjjksmemmmd
1. Daewoo reserves the right to improve its products and implement improvements at any time without obligation to update previously sold machines.
2. It is recommended that consumers periodically check for recent documentation from their distributor on purchased equipment, as it may include optional attachments not originally included.
3. Illustrations in the manual are representations and may vary from the actual machine.
Daewoo doosan solar 290 ll excavator service repair manualudjjjksmemmmd
This document provides safety information and guidelines for operating a Daewoo excavator. It discusses general safety essentials, labels, lifting precautions, worksite safety, operational safety, equipment safety, maintenance safety, transportation safety, and lifting with a sling. The document stresses following all safety procedures to prevent injuries or fatalities. It warns that unauthorized modifications could create safety hazards and that all parts should be replaced with genuine OEM parts.
Daewoo doosan solar 220 lc 6 excavator service repair manualudjjjksmemmmd
This document provides safety information and guidelines for operating a Doosan excavator. It outlines general safety essentials, locations of safety labels, precautions for lifting, unauthorized modifications, hazards, pre-operation checks, operating procedures, maintenance, battery safety, towing, transportation, and lifting with a sling. The document emphasizes that unsafe practices can lead to serious injury or death and instructs the operator to read the entire manual before use.
Daewoo doosan solar 200 w v (200wv) wheeled excavator parts catalogue manualudjjjksmemmmd
This document provides a parts list and specifications for a cylinder head assembly. It lists the part numbers, descriptions, quantities, serial numbers and replacement part information for 17 components that make up the cylinder head, including the cylinder head itself, valve seats, valve guides, and various plugs. The cylinder head assembly has gone through several revisions over time.
Daewoo doosan solar 160 w v (160wv) wheeled excavator parts catalogue manualudjjjksmemmmd
The document appears to be parts lists and diagrams for various components of an engine, including the cylinder block, timing gear case, flywheel housing, crankshaft, connecting rod, piston, cylinder head, and other parts. It provides images and lists of parts with descriptions, quantities, serial numbers, and replacement part numbers.
Daewoo doosan solar 155 lc v (155lcv) crawler excavator parts catalogue manualudjjjksmemmmd
This document provides a parts list and diagrams for the cylinder block, timing gear case, flywheel housing, crank shaft, cylinder head, and valve mechanism of a Solar 155LC-V engine. It includes over 50 individual parts and assemblies, listed by key number, part number, description, quantity, and other identifying information. The parts are organized into sections for the major engine components and subassemblies.
Daewoo doosan solar 130 w ⅲ wheeled excavator parts catalogue manualudjjjksmemmmd
The document provides a list of parts for a cylinder head, cylinder block, and timing gear case. It includes 34 key items with part numbers, descriptions, and quantities for each component. The parts are for a SOLAR 130W-III engine and include items like cylinder heads, liners, bolts, seals, gaskets, covers, gears, and other engine components. Serial numbers and replacement part information is also provided for some items.
Daewoo doosan mega 400 iii plus wheel loader service repair manualudjjjksmemmmd
- Daewoo reserves the right to improve its products and update documentation without obligation to change previously sold machines. Consumers should periodically check for documentation updates with distributors.
- The shop manual covers specifications, maintenance, and repair procedures for the Mega 400-III PLUS wheel loader. Illustrations are representational and may differ from actual components.
- The manual is organized into sections covering safety, specifications, maintenance, major component systems, hydraulics, electrical systems, and attachments for the wheel loader.
This document provides instructions for removing and installing a diesel engine. Key steps include draining fluids, removing accessories like alternators and the starting motor, loosening hose and wiring connections, and lifting the engine out of or back into the machine using suspension points that can support its approximate 1400 kg weight. Proper protective equipment and safety precautions are emphasized during parts that involve hot or heavy components.
Bobcat t35105 telescopic handler service repair manual (t35105 sn b3 gn11001 ...udjjjksmemmmd
The document provides service and maintenance instructions for a Bobcat telescopic handler. It discusses safety responsibilities and procedures, including:
- Safe operation is the operator's responsibility. Only qualified operators should use the equipment.
- Avoid silica dust and properly dismantle and dispose of equipment.
- Follow procedures to prevent fires during maintenance, operation, electrical work, fueling, starting, welding and grinding.
- Inspect the equipment thoroughly after any service or repairs, checking items like ROPS, seat belts, lights, fluids and leaks.
Takeuchi tb240 mini excavator operator manual (serial no. 124100001 and up)udjjjksmemmmd
This document provides safety instructions and operational information for an excavator. It begins by highlighting the safety alert symbol and explaining the owner's responsibility to fully train operators. It describes proper procedures for starting the engine, operating controls and levers, transporting the machine, and performing maintenance. The document contains extensive information on safety protocols and preventing injury during inspection, operation and repair of the excavator.
Takeuchi tb240 mini excavator operator manual (serial no. 124000003 and up)udjjjksmemmmd
This document provides safety instructions for operating an excavator. It states that the operator must read and understand the entire manual before use. Special attention is drawn to safety symbols and signal words like "Danger" and "Warning" which indicate hazard levels. The manual covers proper procedures for preparation, starting, operation, stopping, transportation and maintenance of the excavator, and stresses that following safety precautions is essential to avoid injury.
Takeuchi tb230 mini excavator operator manual (serial no. 130000003 and up)udjjjksmemmmd
This document provides safety instructions for operating an excavator. It states that the operator must read and understand the entire manual before use. The manual describes proper procedures for starting and using the excavator, as well as maintenance. It emphasizes that improper operation can cause injury or death. Safety is the top priority when running the excavator.
Takeuchi tb215 r mini excavator operator manual (serial no. 215000003 and up)udjjjksmemmmd
This document provides safety instructions for operating an excavator. It warns that improper operation can cause injury or death. It instructs the operator to read and understand the entire manual before use, learn how to properly operate all controls in a safe area before working, and only use the excavator for its intended purposes. Operators must be fully trained by the owner or employer before running the machine.
Takeuchi tb175 hydraulic excavator service repair workshop manual (serial no....udjjjksmemmmd
This document provides instructions and safety precautions for maintaining a TB175 Hydraulic Excavator. It includes:
- Foreword explaining the purpose and scope of the manual.
- Definitions of front/rear and left/right sides of the machine.
- Instruction to include the machine serial number for records and parts orders.
- Symbols and formatting used in the manual.
- Table of contents outlining the sections and chapters.
This manual provides instructions for maintenance procedures for the machine, including disassembly and reassembly, inspection and maintenance tasks, maintenance specifications, troubleshooting, and specifications. It is intended to be used as a reference for maintenance technicians. Safety precautions outlined in the document include wearing proper protective equipment, following lockout/tagout procedures, using correct tools, blocking equipment appropriately, and being aware of hot or moving components.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right sides of the machine and explains that the machine's serial number should be included when ordering parts.
This manual provides instructions for maintenance procedures on a machine, including disassembly/reassembly, inspections, specifications, troubleshooting, and engine maintenance. It emphasizes safety precautions such as wearing protective equipment, blocking the machine securely, and releasing pressure from hydraulic systems before working on them. Symbols are defined that will be used throughout the manual.
Takeuchi tb128 fr mini excavator service repair workshop manual (serial no. 1...udjjjksmemmmd
1. This manual provides instructions for maintenance and repair of the mini excavator. It describes procedures, specifications, and safety information.
2. Directional terms like front, rear, left, and right are defined for reference in the manual.
3. Safety is the top priority when working on the machine. Proper protective equipment and following safety precautions are essential to prevent injury.
Mc cormick x70 series tier 4 (2012 2013) - rpe1 - x70.50 tractor service repa...udjjjksmemmmd
This document provides parts information for components of an engine assembly, including:
- Identification numbers, names, and quantities for over 100 individual parts like pistons, valves, gears, pumps, manifolds, and fasteners.
- Reference numbers to indicate components that are part of larger assemblies.
- Additional information like serial number ranges, replacement part designations, and market applicability for some items.
Mc cormick x50m series tier 4 (2013 ) - rs26 - x50.40m tractor service repai...udjjjksmemmmd
This document contains a parts list for an engine assembly. It lists over 70 individual parts that make up the engine, including the cylinder block, cylinder head, pistons, rods, bearings, valves, pumps, sensors, hoses, and other components. Each part is assigned a reference number and includes information on the part name or type. The parts listed are components of a larger engine assembly.
Mc cormick x10 series (2011 ) - rpk1 - x10.40m-eu tractor service repair manualudjjjksmemmmd
The document provides parts lists and diagrams for an X10 series tractor made by Daedong between 2011-present. It includes over 100 individual part numbers, names and diagrams across 13 pages. The parts are for components of the engine, transmission, hydraulics, electrical and other systems.
Mc cormick x10 series (2011 ) - rpk1 - x10.40h-eu tractor service repair manualudjjjksmemmmd
This document contains parts lists and diagrams for an X10 series tractor made by Daedong between 2011-present. It includes over 100 individual part numbers, names and diagrams across 14 pages. The parts cover various mechanical systems of the tractor like the engine, transmission, hydraulics, electrical and other components.
Daewoo doosan solar 200 w v (200wv) wheeled excavator parts catalogue manualudjjjksmemmmd
This document provides a parts list and specifications for a cylinder head assembly. It lists the part numbers, descriptions, quantities, serial numbers and replacement part information for 17 components that make up the cylinder head, including the cylinder head itself, valve seats, valve guides, and various plugs. The cylinder head assembly has gone through several revisions over time.
Daewoo doosan solar 160 w v (160wv) wheeled excavator parts catalogue manualudjjjksmemmmd
The document appears to be parts lists and diagrams for various components of an engine, including the cylinder block, timing gear case, flywheel housing, crankshaft, connecting rod, piston, cylinder head, and other parts. It provides images and lists of parts with descriptions, quantities, serial numbers, and replacement part numbers.
Daewoo doosan solar 155 lc v (155lcv) crawler excavator parts catalogue manualudjjjksmemmmd
This document provides a parts list and diagrams for the cylinder block, timing gear case, flywheel housing, crank shaft, cylinder head, and valve mechanism of a Solar 155LC-V engine. It includes over 50 individual parts and assemblies, listed by key number, part number, description, quantity, and other identifying information. The parts are organized into sections for the major engine components and subassemblies.
Daewoo doosan solar 130 w ⅲ wheeled excavator parts catalogue manualudjjjksmemmmd
The document provides a list of parts for a cylinder head, cylinder block, and timing gear case. It includes 34 key items with part numbers, descriptions, and quantities for each component. The parts are for a SOLAR 130W-III engine and include items like cylinder heads, liners, bolts, seals, gaskets, covers, gears, and other engine components. Serial numbers and replacement part information is also provided for some items.
Daewoo doosan mega 400 iii plus wheel loader service repair manualudjjjksmemmmd
- Daewoo reserves the right to improve its products and update documentation without obligation to change previously sold machines. Consumers should periodically check for documentation updates with distributors.
- The shop manual covers specifications, maintenance, and repair procedures for the Mega 400-III PLUS wheel loader. Illustrations are representational and may differ from actual components.
- The manual is organized into sections covering safety, specifications, maintenance, major component systems, hydraulics, electrical systems, and attachments for the wheel loader.
This document provides instructions for removing and installing a diesel engine. Key steps include draining fluids, removing accessories like alternators and the starting motor, loosening hose and wiring connections, and lifting the engine out of or back into the machine using suspension points that can support its approximate 1400 kg weight. Proper protective equipment and safety precautions are emphasized during parts that involve hot or heavy components.
Bobcat t35105 telescopic handler service repair manual (t35105 sn b3 gn11001 ...udjjjksmemmmd
The document provides service and maintenance instructions for a Bobcat telescopic handler. It discusses safety responsibilities and procedures, including:
- Safe operation is the operator's responsibility. Only qualified operators should use the equipment.
- Avoid silica dust and properly dismantle and dispose of equipment.
- Follow procedures to prevent fires during maintenance, operation, electrical work, fueling, starting, welding and grinding.
- Inspect the equipment thoroughly after any service or repairs, checking items like ROPS, seat belts, lights, fluids and leaks.
Takeuchi tb240 mini excavator operator manual (serial no. 124100001 and up)udjjjksmemmmd
This document provides safety instructions and operational information for an excavator. It begins by highlighting the safety alert symbol and explaining the owner's responsibility to fully train operators. It describes proper procedures for starting the engine, operating controls and levers, transporting the machine, and performing maintenance. The document contains extensive information on safety protocols and preventing injury during inspection, operation and repair of the excavator.
Takeuchi tb240 mini excavator operator manual (serial no. 124000003 and up)udjjjksmemmmd
This document provides safety instructions for operating an excavator. It states that the operator must read and understand the entire manual before use. Special attention is drawn to safety symbols and signal words like "Danger" and "Warning" which indicate hazard levels. The manual covers proper procedures for preparation, starting, operation, stopping, transportation and maintenance of the excavator, and stresses that following safety precautions is essential to avoid injury.
Takeuchi tb230 mini excavator operator manual (serial no. 130000003 and up)udjjjksmemmmd
This document provides safety instructions for operating an excavator. It states that the operator must read and understand the entire manual before use. The manual describes proper procedures for starting and using the excavator, as well as maintenance. It emphasizes that improper operation can cause injury or death. Safety is the top priority when running the excavator.
Takeuchi tb215 r mini excavator operator manual (serial no. 215000003 and up)udjjjksmemmmd
This document provides safety instructions for operating an excavator. It warns that improper operation can cause injury or death. It instructs the operator to read and understand the entire manual before use, learn how to properly operate all controls in a safe area before working, and only use the excavator for its intended purposes. Operators must be fully trained by the owner or employer before running the machine.
Takeuchi tb175 hydraulic excavator service repair workshop manual (serial no....udjjjksmemmmd
This document provides instructions and safety precautions for maintaining a TB175 Hydraulic Excavator. It includes:
- Foreword explaining the purpose and scope of the manual.
- Definitions of front/rear and left/right sides of the machine.
- Instruction to include the machine serial number for records and parts orders.
- Symbols and formatting used in the manual.
- Table of contents outlining the sections and chapters.
This manual provides instructions for maintenance procedures for the machine, including disassembly and reassembly, inspection and maintenance tasks, maintenance specifications, troubleshooting, and specifications. It is intended to be used as a reference for maintenance technicians. Safety precautions outlined in the document include wearing proper protective equipment, following lockout/tagout procedures, using correct tools, blocking equipment appropriately, and being aware of hot or moving components.
This manual provides instructions for maintenance procedures of a machine, including disassembly, reassembly, inspections, specifications, and troubleshooting. It emphasizes several important safety precautions for technicians performing maintenance, such as wearing protective equipment, blocking the machine securely, and avoiding moving parts. The document defines terms like front/rear and left/right sides of the machine and explains that the machine's serial number should be included when ordering parts.
This manual provides instructions for maintenance procedures on a machine, including disassembly/reassembly, inspections, specifications, troubleshooting, and engine maintenance. It emphasizes safety precautions such as wearing protective equipment, blocking the machine securely, and releasing pressure from hydraulic systems before working on them. Symbols are defined that will be used throughout the manual.
Takeuchi tb128 fr mini excavator service repair workshop manual (serial no. 1...udjjjksmemmmd
1. This manual provides instructions for maintenance and repair of the mini excavator. It describes procedures, specifications, and safety information.
2. Directional terms like front, rear, left, and right are defined for reference in the manual.
3. Safety is the top priority when working on the machine. Proper protective equipment and following safety precautions are essential to prevent injury.
Mc cormick x70 series tier 4 (2012 2013) - rpe1 - x70.50 tractor service repa...udjjjksmemmmd
This document provides parts information for components of an engine assembly, including:
- Identification numbers, names, and quantities for over 100 individual parts like pistons, valves, gears, pumps, manifolds, and fasteners.
- Reference numbers to indicate components that are part of larger assemblies.
- Additional information like serial number ranges, replacement part designations, and market applicability for some items.
Mc cormick x50m series tier 4 (2013 ) - rs26 - x50.40m tractor service repai...udjjjksmemmmd
This document contains a parts list for an engine assembly. It lists over 70 individual parts that make up the engine, including the cylinder block, cylinder head, pistons, rods, bearings, valves, pumps, sensors, hoses, and other components. Each part is assigned a reference number and includes information on the part name or type. The parts listed are components of a larger engine assembly.
Mc cormick x10 series (2011 ) - rpk1 - x10.40m-eu tractor service repair manualudjjjksmemmmd
The document provides parts lists and diagrams for an X10 series tractor made by Daedong between 2011-present. It includes over 100 individual part numbers, names and diagrams across 13 pages. The parts are for components of the engine, transmission, hydraulics, electrical and other systems.
Mc cormick x10 series (2011 ) - rpk1 - x10.40h-eu tractor service repair manualudjjjksmemmmd
This document contains parts lists and diagrams for an X10 series tractor made by Daedong between 2011-present. It includes over 100 individual part numbers, names and diagrams across 14 pages. The parts cover various mechanical systems of the tractor like the engine, transmission, hydraulics, electrical and other components.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
4. SAFETY
1 - 2 6/4/02
SAFETY
RECOGNIZE SAFETY INFORMATION
This is the safety-alert symbol. When you see this sym-
bol on your machine or in this manual, be alert to the po-
tential for personal injury.
Follow recommended precautions and safe servicing
practices.
Understand Signal Words
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies
the most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
REPLACE SAFETY SIGNS
Replace missing or damaged safety signs. See the ma-
chine operator’s manual for correct safety sign place-
ment.
HANDLE FLUIDS SAFELY—AVOID
FIRES
Be Prepared for Emergencies
When you work around fuel, do not smoke or work near
heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not
incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and de-
bris.
Do not store oily rags; they can ignite and burn sponta-
neously.
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance ser-
vice, hospital, and fire department near your telephone.
5. SAFETY
6/4/02 1 - 3
USE CARE IN HANDLING AND
SERVICING BATTERIES
Prevent Battery Explosions
• Keep sparks, lighted matches, and open flame
away from the top of battery. Battery gas can
explode.
• Never check battery charge by placing a metal
object across the posts. Use a voltmeter or
hydrometer.
• Do not charge a frozen battery; it may explode.
Warm battery to 16°C (60°F).
Prevent Acid Burns
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, eat holes in clothing,
and cause blindness if splashed into eyes.
• Avoid acid burns by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is
added.
4. Avoiding spilling or dripping electrolyte.
5. Using proper jump start procedure.
• If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the
acid.
3. Flush your eyes with water for 10—15 minutes.
4. Get medical attention immediately.
• If acid is swallowed:
1. Drink large amounts of water or milk.
2. Then drink milk of magnesia, beaten eggs, or
vegetable oil.
3. Get medical attention immediately.
USE CARE AROUND HIGH-
PRESSURE FLUID LINES
Avoid High-Pressure Fluids
Escaping fluid under pressure can penetrate the skin
causing serious injury. Avoid the hazard by relieving
pressure before disconnecting hydraulic or other lines.
Tighten all connections before applying pressure.
Search for leaks with a piece of cardboard. Protect
hands and body from high-pressure fluids.
If an accident occurs, see a doctor immediately. Any flu-
id injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors un-
familiar with this type of injury should reference a knowl-
edgeable medical source. Such information is available
from Deere & Company Medical Department in Moline,
Illinois, U.S.A. Information may be obtained in the Unit-
ed States and Canada only by calling 1-800-822-8262.
Avoid Heating Near Pressurized
Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to your-
self and bystanders. Do not heat by welding, soldering,
or using a torch near pressurized fluid lines or other
flammable materials. Pressurized lines can be acciden-
tally cut when heat goes beyond the immediate flame
area.
6. SAFETY
1 - 4 6/4/02
USE SAFE SERVICE PROCEDURES
Wear Protective Clothing
Wear close fitting clothing and safety equipment appro-
priate to the job.
Prolonged exposure to loud noise can cause impair-
ment or loss of hearing. Wear a suitable hearing protec-
tive device such as earmuffs or earplugs to protect
against objectionable or uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
Service Machines Safely
Tie long hair behind your head. Do not wear a necktie,
scarf, loose clothing, or necklace when you work near
machine tools or moving parts. If these items were to
get caught, severe injury could result.
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
Use Proper Tools
Use tools appropriate to the work. Makeshift tools and
procedures can create safety hazards. Use power tools
only to loosen threaded parts and fasteners. For loosen-
ing and tightening hardware, use the correct size tools.
DO NOT use U.S. measurement tools on metric fasten-
ers. Avoid bodily injury caused by slipping wrenches.
Use only service parts meeting John Deere specifica-
tions.
Park Machine Safely
Before working on the machine:
1. Lower all equipment to the ground.
2. Stop the engine and remove the key.
3. Disconnect the battery ground strap.
4. Hang a “DO NOT OPERATE” tag in operator
station.
Support Machine Properly and Use
Proper Lifting Equipment
If you must work on a lifted machine or attachment, se-
curely support the machine or attachment.
Do not support the machine on cinder blocks, hollow
tiles, or props that may crumble under continuous load.
Do not work under a machine that is supported solely by
a jack. Follow recommended procedures in this manual.
Lifting heavy components incorrectly can cause severe
injury or machine damage. Follow recommended proce-
dure for removal and installation of components in the
manual.
Work in Clean Area
Before starting a job:
1. Clean work area and machine.
2. Make sure you have all necessary tools to do your
job.
3. Have the right parts on hand.
4. Read all instructions thoroughly; do not attempt
shortcuts.
7. SAFETY
6/4/02 1 - 5
Using High-Pressure Washers
Directing pressurized water at electronic/electrical com-
ponents or connectors, bearings, hydraulic seals, fuel
injection pumps or other sensitive parts and compo-
nents may cause product malfunctions. Reduce pres-
sure and spray at a 45 to 90 degree angle.
Illuminate Work Area Safely
Illuminate your work area adequately but safely. Use a
portable safety light for working inside or under the ma-
chine. Make sure the bulb is enclosed by a wire cage.
The hot filament of an accidentally broken bulb can ig-
nite spilled fuel or oil.
Work in Ventilated Area
Engine exhaust fumes can cause sickness or death. If it
is necessary to run an engine in an enclosed area, re-
move the exhaust fumes from the area with an exhaust
pipe extension.
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
WARNING: California Proposition 65
Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
Gasoline engine exhaust from this product contains
chemicals known to the State of California to cause can-
cer, birth defects, or other reproductive harm.
Remove Paint Before Welding or
Heating
Avoid potentially toxic fumes and dust. Hazardous
fumes can be generated when paint is heated by weld-
ing, soldering, or using a torch. Do all work outside or in
a well-ventilated area. Dispose of paint and solvent
properly. Remove paint before welding or heating. If you
sand or grind paint, avoid breathing the dust. Wear an
approved respirator. If you use solvent or paint stripper,
remove stripper with soap and water before welding.
Remove solvent or paint stripper containers and other
flammable material from area. Allow fumes to disperse
at least 15 minutes before welding or heating.
Avoid Harmful Asbestos Dust
Avoid breathing dust that may be generated when han-
dling components containing asbestos fibers. Inhaled
asbestos fibers may cause lung cancer.
Components in products that may contain asbestos fi-
bers are brake pads, brake band and lining assemblies,
clutch plates, and some gaskets. The asbestos used in
these components is usually found in a resin or sealed
in some way. Normal handling is not hazardous as long
as airborne dust containing asbestos is not generated.
Avoid creating dust. Never use compressed air for
cleaning. Avoid brushing or grinding material containing
asbestos. When servicing, wear an approved respira-
tor. A special vacuum cleaner is recommended to clean
asbestos. If not available, apply a mist of oil or water on
the material containing asbestos. Keep bystanders
away from the area.
SERVICE TIRES SAFELY
Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the prop-
er equipment and experience to perform the job. Always
maintain the correct tire pressure. Do not inflate the tires
above the recommended pressure. Never weld or heat
a wheel and tire assembly. The heat can cause an in-
crease in air pressure resulting in a tire explosion. Weld-
ing can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
8. 6/4/02 5 - 17
HYDROSTATIC POWER TRAIN CHECKS, TESTS AND ADJUSTMENTS
CHECKS, TESTS AND
ADJUSTMENTS
NEUTRAL (ZERO CREEP) CHECK
AND ADJUSTMENT
Reason:
To ensure that the machine does not move when the
control levers are in the NEUTRAL position, while the
engine is running.
Check Procedure:
1. Park machine on a level surface.
2. Move PTO switch to OFF position.
3. With the operator on the seat, start engine.
4. Move throttle lever to half-speed position.
5. Release park brake.
6. Move control levers to NEUTRAL (out) position.
7. Check machine movement; the machine should not
move.
Results:
• If movement is noted, perform Adjustment
Procedure.
Adjustment Procedure:
1. Stop engine.
2. Engage parking brake.
3. Remove mower deck. (See MOWER DECK
ASSEMBLY—Removal/Installation in
ATTACHMENTS section.)
IMPORTANT: DO NOT place jack below the wheel
motors. Damage to hydraulic hoses could
result.
NOTE: The drive wheels must be able to rotate freely.
4. Use a safe lifting device to raise the machine high
enough to remove weight from wheels. Place
blocks or jackstand under machine frame.
5. Move control levers to NEUTRAL (out) position.
6. Raise and latch cowling.
c CAUTION
Engine exhaust fumes can cause sickness or
death.
If it is necessary to run an engine in an enclosed
area, use an exhaust pipe extension to remove
the fumes.
Always try to work in a well ventilated area.
MX5956
Throttle Lever—Half-Speed Position
M84366
Control Levers—Neutral (Out) Position
M84366
Control Levers—Neutral (Out) Position
9. 5 - 18 6/4/02
CHECKS, TESTS AND ADJUSTMENTS HYDROSTATIC POWER TRAIN
Model F620 and Model F680 (S.N. —020000)
Model F680 (S.N. 020001— )
IMPORTANT: DO NOT loosen eyebolt jam nuts
when left and right control cables are
disconnected from the control arm plates.
Control cable eyebolts MUST remain tightened
in a fixed position to maintain an accurate
adjustment.
NOTE: Disconnect control cables from both sides.
7. Remove lock nut from control cable eyebolt.
8. Remove control cable from control arm plate.
9. Depress the bottom of the seat to activate the seat
safety switch, or use a jumper wire to bypass the
seat switch circuit.
10. Start engine.
11. Release park brake.
12. Observe for movement:
• If any movement is noted, perform the Transmission
Drive Pump Dampener Adjustment procedure.
• If no movement is noted, proceed to the Control
Cable Adjustment procedure.
Transmission Drive Pump Dampener
Adjustment
1. Loosen jam nuts.
2. Rotate the dampener cylinder until creep is gone.
To reduce forward movement: Turn shock
clockwise.
To reduce reverse movement: Turn shock
counterclockwise.
3. Tighten jam nut.
4. Repeat steps 1—3 (as needed) for other side.
Control Cable Adjustment
5. Loosen control cable jam nuts.
NOTE: Eyebolts should be installed and tightened at
the bottom of the slot in the control arm plate.
6. Adjust rod ends up or down until steering rod
eyebolt can be inserted absolutely perpendicular to
the control arm plate. This can be done by
adjusting the cable jam nuts.
7. Tighten jam nuts.
c CAUTION
Help prevent serious personal injury. Use
caution when performing this service function
near hot engine components.
M84369
Lock Nut
Control Cable
Control Arm Plate
Eyebolt
MX5907
Control Cable
Control Arm Plate
Lock Nut Eyebolt
M84367
Jam Nut
Dampener Cylinder
Jam Nuts
Eyebolt
Control Arm Plate
Incorrect
Incorrect
Correct
Cable Rod End
Lock Nut
10. 6/4/02 5 - 19
HYDROSTATIC POWER TRAIN CHECKS, TESTS AND ADJUSTMENTS
8. Perform check procedure to verify adjustment.
9. Repeat steps 5—7 as needed.
10. Stop engine.
11. Lower cowling.
12. Check tracking. (See TRACKING CHECK AND
ADJUSTMENT.)
TRACKING CHECK AND
ADJUSTMENT
Reason:
Correct tracking adjustment will allow the machine to
maintain a straight line direction of travel.
Check Procedure:
1. Park machine on a level surface.
2. Release park brake.
NOTE: To ensure straight line tracking, drive wheel tire
pressure must be equal.
3. Check drive wheel tire pressure.
4. Move both control levers inward to centered neutral
(centered) position.
5. With the operator on the seat, start engine.
6. While holding both control levers together, push
both control levers forward to desired mowing
speed.
Results:
• If machine travels to the right or left, perform
Adjustment Procedure.
Adjustment Procedure:
1. Park machine on a level surface.
2. Move key switch to OFF position.
3. Engage park brake.
4. Raise and lock cowl.
5. Move both control levers inward to neutral
(centered) position.
Model F620 and Model F680 (S.N. —020000)
Model F680 (S.N. 020001— )
6. Loosen the lock nut securing the control cable to
the control arm plate.
M84368
Control Levers—Neutral (Centered) Position
M84437
Control Levers—Centered Neutral Position
M84369
Control Arm Plate
Eyebolt
Lock Nut
MX5907
Control Arm Plate
Lock Nut Eyebolt
11. 5 - 20 6/4/02
CHECKS, TESTS AND ADJUSTMENTS HYDROSTATIC POWER TRAIN
NOTE: If the machine moves to the left, adjust the
right control lever. If the machine moves to
the right, adjust the left control lever.
Adjustment should be performed in 6 mm
(1/4 in.) increments.
7. Slide cable rod inside the control arm plate
adjustment slot. Slide cable rod end up (toward
cowling) to slow the hydraulic pump.
8. Tighten lock nut.
9. With the operator on the seat, perform Check
Procedure. Repeat Adjustment Procedure if
needed.
CONTROL LEVER HEIGHT
ADJUSTMENT
Reason:
To align the control levers.
Procedure:
1. Park machine on a level surface.
2. Move key switch to OFF position.
3. Engage park brake.
4. Position control levers in driving (in) position.
5. Check lever alignment; levers should align (height
and fore and aft) with approximately 6 mm
(0.25 in.) gap between the levers. If adjustment is
required proceed to step 6.
6. Raise and lock cowl.
Model F620 and Model F680 (S.N. —020000)
Model F680 (S.N. 020001— )
7. To adjust the height gap, loosen cap screw and lock
nut.
8. Loosen set screw lock nut (if equipped), and adjust
set screw.
To increase gap: Turn set screw clockwise.
To decrease gap: Turn set screw
counterclockwise.
9. To adjust lever fore and aft alignment, remove cable
end, loosen jam nut and adjust as follows:
To adjust lever forward: Turn cable end clockwise
(shorten cable).
To adjust lever rearward: Turn cable end
counterclockwise (lengthen cable).
10. Tighten jam nut.
11. Connect cable to bracket. Position cable to bottom
of slot.
12. Check lever alignment.
13. Check neutral (zero creep) adjustment.
(See NEUTRAL [ZERO CREEP] CHECK AND
ADJUSTMENT.)
M84368
Control Levers—Driving Position
Gap
M84369
Jam Nut
Cap Screw and Lock Nut
Cable End
Set Screw
Control Arm Plate
Lock Nut
Jam Nut
Cap Screw and Lock Nut
Cable End
Set Screw
MX5907
12. 6/4/02 5 - 21
HYDROSTATIC POWER TRAIN CHECKS, TESTS AND ADJUSTMENTS
HYDRAULIC PUMP FLOW TEST
NOTE: Two persons may be required to perform this
test. If unavailable, disconnect seat switch
harness connector and install a jumper wire
across seat switch terminals in main harness
connector.
Reason:
To determine if the hydraulic pump or wheel motor is
faulty. Proper operation of the hydraulic pump indicates
a faulty wheel motor.
Test Conditions:
• Drive tires raised from ground.
• Park brake released.
• Hydraulic pump bypass valve fully closed.
• Engine at FAST idle.
• Directional control lever in FORWARD position.
Procedure:
1. Park machine safely.
2. Raise drive tires off the ground. Block remaining
tires to prevent machine from moving.
NOTE: Note position of lines/hoses to ensure correct
installation.
Model F680 (S.N. 020001— )
IMPORTANT: When removing lines, plug the ports
on wheel motor to prevent damage to motor.
3. On F680 (S.N. 020001— ), disconnect lines from
ports A and B of pump and wheel motor, and
remove lines. DO NOT remove adapters from the
ports.
Model F620 and F680 (S.N. —020000)
4. On F620 and F680 (S.N. —020000), disconnect
hoses from pump. Install 38H1161 Adapter (with
O-rings R26375 and T77857) into ports A and B of
pump.
c CAUTION
Avoid injury! Escaping fluid under pressure can
penetrate the skin causing serious injury. Avoid
the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten
all connections before applying pressure.
Search for leaks with a piece of cardboard.
Protect hands and body from high-pressure
fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a
knowledgeable medical source. Such
information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A.
Information may be obtained in the United States
and Canada by calling 1-800-822-8262.
c CAUTION!
Avoid injury! To avoid bodily injury, ensure all
fittings and hoses are attached securely. This
test is being completed on the machine’s high
pressure system lines.
MX5958
Line (Port A) Line (Port B)
Hose (Port A) Hose (Port B)
M84547
13. 5 - 22 6/4/02
CHECKS, TESTS AND ADJUSTMENTS HYDROSTATIC POWER TRAIN
5. Install JT03368 Elbow Fitting on adapters in ports A
and B of pump.
NOTE: Use a suitable in-line hydraulic tester, 3—15
gpm, 0—20684 kPa (0—3000 psi). JT05469
Hydraulic Flowmeter Kit may also be used. In
addition to the Adapter and Elbow identified in
this procedure, one additional fitting will be
needed to adapt to flowmeter: JT03011,
6. Connect inlet and outlet hoses of D01169AA In-
Line Hydraulic Tester to pump as shown.
7. Tighten all fittings.
8. Set load knob on in-line hydraulic tester all the way
to DECREASE.
9. Start the engine.
10. Bring the engine speed up to FAST idle.
IMPORTANT: Avoid damage! DO NOT stroke the
control arm in REVERSE. The hydraulic tester is
not bi-directional.
11. Using the directional control lever for the pump
being tested, stroke the control arm to the full
FORWARD position and hold.
12. Increase load by turning the load knob on hydraulic
tester clockwise/INCREASE until 2068 kPa (300
psi) is reached. Record the gpm reading.
13. Continue to increase load by turning the load knob
clockwise/INCREASE until 7584 kPa (1100 psi) is
reached. Record the gpm reading.
14. Decrease load completely by turning the load knob
counterclockwise/DECREASE all the way.
15. Subtract the second gpm reading (high load) from
the first gpm reading (low load) and record the
difference.
Pump flow should not drop more than 5.6 L
Results:
• If pump flow is not within specification, repair or
replace the hydraulic pump. (See HYDRAULIC
PUMPS—Removal/Installation.)
• If pump is operating properly, repair or replace the
wheel motor. (See WHEEL MOTORS—Removal/
Installation.)
MX5974
Port A
Port B
Port A
Port B
Adapter (38H1161)
Elbow Fitting (JT03368)
Load Knob
Outlet Port
Test Hose
Test Hose
Inlet Port
Left Wheel Motor
Hydraulic Pump
In-Line Hydraulic Tester
(also install JT03011
if required)
(D01169AA)
c CAUTION
Engine exhaust fumes can cause sickness or
death.
If it is necessary to run an engine in an enclosed
area, use an exhaust pipe extension to remove
the fumes.
3/4 M NPT x 1/2 M NPT Fitting.
(1.5 gpm) under heavy load.
14. 6/4/02 5 - 23
HYDROSTATIC POWER TRAIN REPAIR
REPAIR
HYDRAULIC PUMP DRIVE BELT
Removal/Installation
1. Remove mower deck drive shaft. (See MOWER
DECK DRIVE SHAFT—Removal/Installation in
ATTACHMENTS section.)
2. Disconnect PTO clutch wiring connector.
3. Remove lower clutch anti-rotation strap nut, if
equipped (S.N. —020000 only).
4. Hold nut between the clutch tether strap and clutch
and remove cap screw, if equipped (S.N. —020000
only).
5. Release belt tensioner.
6. Remove drive belt.
Installation is done in the reverse order of removal.
• Route belt as shown.
M84383
PTO Clutch Connector
M84387
Nut
M84505
Cap Screw
Nut
M84386
Belt Tensioner
Drive Belt
M84388
16. 6/4/02 5 - 25
HYDROSTATIC POWER TRAIN REPAIR
CONTROL CABLES
Removal/Installation
Model F620 and Model F680 (S.N. —020000)
Model F680 (S.N. 020001— )
1. Remove lock nut from control cable eyebolt.
2. Remove control cable from control arm plate.
3. Loosen control cable jam nuts.
4. Remove control cable from bracket.
5. Loosen lower cable jam nut.
Model F620 Shown
6. Remove lock nut from control cable eyebolt.
7. Remove control cable from control arm plate.
8. Remove cable clamp.
9. Remove control cable.
Installation is done in the reverse order of removal.
• Adjust control cable. (See NEUTRAL [ZERO
CREEP] CHECK AND ADJUSTMENT.)
M84434
Lock Nut
Control Cable
Control Arm Plate
Eyebolt
Jam Nuts
MX5957
Control Cable
Control Arm Plate
Jam Nuts
Lock Nut Eyebolt
M84367
Jam Nut
M84383
Lock Nut
M84430
Cable Clamp
• Inspect all parts for wear or damage. Replace parts
as needed.
• Apply grease to lubrication fitting. (See GREASE in
SPECIFICATIONS AND INFORMATION section.)
17. 5 - 26 6/4/02
REPAIR HYDROSTATIC POWER TRAIN
CONTROL LEVER ASSEMBLIES—
MODEL F620 AND MODEL F680 (S.N. —020000)
Repair
• Inspect all parts for wear or damage. Replace parts
as needed.
• Adjust control cable. (See NEUTRAL [ZERO
CREEP] CHECK AND ADJUSTMENT.)
• Adjust control lever height. (See CONTROL LEVER
HEIGHT ADJUSTMENT.)
M84400
Boot
Hold-Down Plate
Bolt (4 Used)
Nut (4 Used)
Plate
Control Lever
Nut (4 Used) Nut
Detent
Nut
Switch
Bar (2 Used)
Bracket
Rivet (2 Used)
Nut (4 Used)
Rivet (2 Used)
Bushing
(2 Used) Spring (2 Used)
Screw
Set Screw
Shaft
Left Side Shown
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. 6/4/02 5 - 27
HYDROSTATIC POWER TRAIN REPAIR
CONTROL LEVER ASSEMBLIES—
MODELS F680 (S.N. 020001— ) AND F687
Repair
• Inspect all parts for wear or damage. Replace parts
as needed.
• Adjust control cable. (See NEUTRAL [ZERO
CREEP] CHECK AND ADJUSTMENT.)
• Adjust control lever height. (See CONTROL LEVER
HEIGHT ADJUSTMENT.)
Hold-Down Plate
Screw (3 Used)
Nut (3 Used)
Plate
Control Lever
Nut
Nut
Switch
Bracket
Rivet (2 Used)
Jam Nut
Set Screw
Shaft
Screw (2 Used)
Screw
Nut
(2 Used
(2 Used
Each Side)
Each Side)
Bushing
Bushing
Left Side Shown
MX5906
20. 5 - 28 6/4/02
REPAIR HYDROSTATIC POWER TRAIN
HYDRAULIC PUMPS
Removal/Installation
1. Remove mower deck. (See MOWER DECK
ASSEMBLY—Removal/Installation in
ATTACHMENTS section.)
2. Remove pump drive belt. (See HYDRAULIC PUMP
DRIVE BELT—Removal/Installation.)
NOTE: Wheel removed for photo clarity only.
3. Remove lock nut from control cable eyebolt.
4. Remove control cable from control arm.
5. Remove lock nut from dampener cylinder and
disconnect dampener cylinder from control arm.
NOTE: Cap the return hose to prevent draining the oil
reservoir.
6. Disconnect return hose from pump.
Model F620 and Model F680 (S.N. —020000)
Model F680 (S.N. 020001— )
NOTE: Cap the supply hose or line to prevent draining
the oil reservoir.
Note position of hoses and lines to ensure
correct installation.
c CAUTION
Escaping fluid under pressure can penetrate the
skin causing serious injury. Avoid the hazard by
relieving pressure before disconnecting
hydraulic or other lines. Tighten all connections
before applying pressure. Search for leaks with
a piece of cardboard. Protect hands and body
from high-pressure fluids.
If an accident occurs, see a doctor immediately.
Any fluid injected into the skin must be
surgically removed within a few hours or
gangrene may result. Doctors unfamiliar with
this type of injury should reference a
knowledgeable medical source. Such
information is available from Deere & Company
Medical Department in Moline, Illinois, U.S.A.
Information may be obtained in the United
States and Canada only by calling
1-800-822-8262.
M84551
Dampener Cylinder
Lock Nut
Control Cable
Lock Nut
M84548
Return Hose
M84547
Supply Hose
Hose to Rear Port
of Wheel Motor
Hose to Front Port
of Wheel Motor
MX5958
Supply Line
Line to Rear Port
of Wheel Motor
Line to Front Port
of Wheel Motor
21. 6/4/02 5 - 29
HYDROSTATIC POWER TRAIN REPAIR
7. Disconnect supply hose or line from pump.
8. Disconnect wheel motor hoses or lines from pump.
9. Remove nut from drive pulley.
10. Remove drive pulley using a JDG1240 Sheave
Puller.
Model F620 Shown
11. Remove mounting screws and nuts.
12. Remove hydraulic pump.
Model F620 Shown
13. If hydraulic pump is to be repaired or replaced,
remove control arm and bypass lever.
Installation is done in the reverse order of removal.
• Apply Multi-Purpose SD Polyurea Grease to pump
input shaft and key. (See GREASE in
SPECIFICATIONS AND INFORMATION section.)
• Tighten pulley retaining nut to 45 N•m (33 lb-ft).
• When facing back of either pump, the left hydraulic
pump hose/line is connected to the rear port of the
wheel motor
• Fill hydraulic reservoir to correct level with oil of
proper specifications. (See HYDROSTATIC
TRANSMISSION OIL in SPECIFICATIONS AND
INFORMATION section.)
M84390
Nut
M84546
Puller
M84549
Mounting Screw and Nut
Mounting Screw
and Nut
M84435Control Arm
Bypass Lever
Washer
Pin
Cap Screw
Nut
Cap
Nut
(If Equipped)