This document provides information about machine identification plates and product identification numbers (PIN) found on JCB machines:
- The machine identification plate contains the serial numbers of the machine and major components, and is used to identify the specific machine.
- The PIN includes codes that indicate the world manufacturer, machine model, engine type, gearbox model, and other specifications.
- Component identification plates with serial numbers are also found on engines, transmissions, and axles to identify replacement parts.
Jcb js85 tier 2 and tier 3 tracked excavator service repair manual (from 2234...dfujsjjekme
This document provides instructions and safety information for servicing a JCB JS85 tracked excavator. It includes sections on general information, operator's manual, body and framework, electrics, hydraulics, transmission, track and running gear, and engine. Safety notices, machine identification, maintenance schedules, and general procedures are covered in the general information section. Torque settings, service tools, and replacement parts are also referenced for use when servicing the excavator.
JCB 536-70 TELESCOPIC HANDLER Service Repair Manual SN:1522577 to TBAeidkmjkms
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which topics in the manual are applicable to each machine model. The tables cover sections 1 through 3 on general information, care and safety, and routine maintenance as well as sections B through K on specific systems.
Jcb 526 56 telescopic handler service repair manual sn:1448231 to tbajksmenmd
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which sections and topics apply to each machine model. The tables show the coverage of sections 1 through 3, and sections B through M, which include topics like routine maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine and electronic data systems. Copyright information is provided and the document issued by JCB technical publications.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...dfujsjjekme
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle using an adapter, slowly increasing the pressure while monitoring the gauge until it reaches the operating charge pressure plus a safety margin of 4 bar, then releasing pressure to reach the exact operating charge. Safety warnings are provided regarding using only nitrogen gas and taking precautions with gas discharge.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This document is the service manual for JCB machines TM180/220. It provides instructions for servicing and repairing these machines. The manual is organized into multiple sections covering general information, safety, maintenance procedures, and technical information on specific components and systems. Technicians are instructed to follow all safety procedures and only perform work on the specific machine models listed in the applications tables at the front of each section. The format and organization of the manual is described to help technicians find the correct information for the maintenance or repair tasks.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
Jcb js85 tier 2 and tier 3 tracked excavator service repair manual (from 2234...dfujsjjekme
This document provides instructions and safety information for servicing a JCB JS85 tracked excavator. It includes sections on general information, operator's manual, body and framework, electrics, hydraulics, transmission, track and running gear, and engine. Safety notices, machine identification, maintenance schedules, and general procedures are covered in the general information section. Torque settings, service tools, and replacement parts are also referenced for use when servicing the excavator.
JCB 536-70 TELESCOPIC HANDLER Service Repair Manual SN:1522577 to TBAeidkmjkms
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which topics in the manual are applicable to each machine model. The tables cover sections 1 through 3 on general information, care and safety, and routine maintenance as well as sections B through K on specific systems.
Jcb 526 56 telescopic handler service repair manual sn:1448231 to tbajksmenmd
This document is the service manual section 1 general information for JCB side engine loadall machines. It provides an introduction to the machines covered and applications tables listing which sections and topics apply to each machine model. The tables show the coverage of sections 1 through 3, and sections B through M, which include topics like routine maintenance, body and framework, electrics, hydraulics, transmission, brakes, steering, engine and electronic data systems. Copyright information is provided and the document issued by JCB technical publications.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...dfujsjjekme
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle using an adapter, slowly increasing the pressure while monitoring the gauge until it reaches the operating charge pressure plus a safety margin of 4 bar, then releasing pressure to reach the exact operating charge. Safety warnings are provided regarding using only nitrogen gas and taking precautions with gas discharge.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
This document is the service manual for JCB machines TM180/220. It provides instructions for servicing and repairing these machines. The manual is organized into multiple sections covering general information, safety, maintenance procedures, and technical information on specific components and systems. Technicians are instructed to follow all safety procedures and only perform work on the specific machine models listed in the applications tables at the front of each section. The format and organization of the manual is described to help technicians find the correct information for the maintenance or repair tasks.
This topic discusses machine identification plates and product identification numbers (PIN). The machine identification plate contains serial numbers for the machine and major components. It is located on the machine as shown in Figure 1. The PIN provides information on the machine model, engine, transmission, and year of manufacture to uniquely identify the specific machine build. Component identification plates with serial numbers are also on individual major components.
New holland t7060 tractor service repair manualfusjjefjkskemem
The document is a service manual that provides technical specifications and repair instructions for the primary hydraulic power system on tractor models T7030, T7040, T7050, and T7060. It includes details on components like the variable displacement pump, charge pump, power beyond system, and hydraulic schematics. The manual also provides instructions for testing components and replacing parts if needed.
New holland t3010 tractor service repair manualfusjjefjkskemem
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, air conditioning, electrical systems, and the cab. Each section provides specifications, torque settings, troubleshooting information, removal and installation instructions, and disassembly/assembly procedures for maintaining and repairing the components.
Hyster l177 (h40 ft) forklift service repair manualfusjjefjkskemem
This document provides instructions for removing the drive axle, differential, and wet disc brake from Hyster lift trucks. It involves raising the truck, removing the wheels and mast assembly, draining fluids from the drive axle, disconnecting hoses and cables, and removing mounting hardware and shafts. Detailed steps are provided to disassemble the reduction gear assembly, including removing pins, gears, bearings, and other components. Safety warnings are included to prevent injury when putting the truck on blocks, draining tires, and working on pressurized systems.
New holland t7.715 auto command stage iv tractor service repair manualfusjjefjkskemem
This document is a service manual for tractor models T7.175, T7.190, T7.210, T7.225 and their AutoCommand variants. It provides part numbers, specifications and repair instructions for the engine, transmission, axles, hydraulics, electrical systems and other components. The manual is divided into sections covering technical details, diagrams and troubleshooting guides for each subsystem.
New holland t7.260 auto command tractor service repair manualfusjjefjkskemem
This document is a service manual for tractor models T7.230, T7.245, T7.260, and T7.270. It provides specifications and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual is divided into sections covering specific systems such as the engine, clutch, transmission, front and rear axles, power take-off, brakes, hydraulics, cab climate control, and electrical systems. Each section includes subsections for individual components.
Hyster e118 (r30 ffaff) forklift service repair manualfusjjefjkskemem
This document provides information on servicing gear pumps. It describes the components and operation of single-stage and tandem gear pumps. The key steps for repair include removal, disassembly, cleaning, inspection and reassembly. Gears, seals, shafts and housings are inspected for wear and replaced as needed. Proper part orientation and alignment is important during reassembly to avoid failure or increased wear. Thorough cleaning prevents contamination of the hydraulic system.
Hyster c098 (e80 xl (pre sem)(up to sn c098v06229x)) forklift service repair ...fusjjefjkskemem
This document provides specifications and performance data for Hyster lift truck models E3.50XL to E5.50XL. It includes information on:
1. Weights and dimensions of the different models as well as their mast, tire and hydraulic system specifications.
2. Mast assembly weights and speeds for lifting and lowering loads at both no load and rated load conditions.
3. Traction motor speeds and currents for different models, voltages and load conditions.
4. Steering control unit description and troubleshooting chart for the HydraGuide steering system.
Hyster c098 (e70 xl (pre sem)(up to sn c098v06229x)) forklift service repair ...fusjjefjkskemem
This document provides specifications and performance data for Hyster lift truck models E3.50XL to E5.50XL. It includes information on weights, tire and hydraulic system specs, mast types and speeds, battery sizes and traction motor speeds and currents. The document also provides a brief description of the HydraGuide steering control unit made by Ross Gear, covering its valve and metering sections as well as troubleshooting.
Hyster b477 (t7 zac) forklift service repair manualfusjjefjkskemem
The document provides descriptions and repair procedures for steering systems used on various lift truck models. It describes the components of the steering system including the control handle assembly, support assembly, steer plate, and drive tire/wheel assembly. The document outlines procedures for removing, disassembling, repairing, assembling, and installing the steering assembly and its components. Special safety precautions are provided regarding discharging capacitors before working on electrical components.
Cummins onan generator set with power command 3100 controller model (dfjd ) s...fusjjefjkskemem
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and instructions for maintenance and repairs.
The document provides instructions for the reader to click on a link to access a complete manual with no waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
Nissan forklift u frame urf unsuhs uss ufs series service repair manualfusjjefjkskemem
This service manual provides information on servicing ATLET reach trucks in the U** AC Power Plus range. It describes the structure and content of the manual. Safety procedures and instructions are outlined, including proper lifting points and handling of hazardous waste. Truck types are defined by their designations and available battery combinations are shown. Dimension descriptions and diagrams are provided for different truck models.
Nissan forklift internal combustion 1 f1 series service repair manualfusjjefjkskemem
The document provides guidance on safely servicing vehicles. It begins by outlining how to use the service manual and defining technical terms. It then provides vehicle identification information and general safety precautions for tasks like jacking, lifting, and working with electrical and hydraulic systems. Precautions are given for proper tightening of bolts and handling of batteries, fluids, and hazardous materials. Technicians are instructed to thoroughly read all sections, follow warnings, replace specified parts, and ensure all components are properly installed and functioning correctly before returning vehicles to service.
Nissan forklift electric p02 series service repair manualfusjjefjkskemem
This document provides an introduction and overview of a service manual for Nissan forklifts models P01 and P02. It contains 14 sections covering general information, maintenance, control systems, batteries/chargers, electrical systems, motor mechanisms, differentials, axles, brakes, steering, hydraulics, loading mechanisms, and bodies/frames. The introduction explains how to use the manual, defines technical terms, and outlines the contents of each section. Revisions will be announced in technical bulletins to supplement the information in this manual.
Nissan forklift electric p01 series service repair manualfusjjefjkskemem
This document provides an introduction and overview of a service manual for Nissan forklifts models P01 and P02. It includes sections on how to use the manual, identification information, general precautions for maintenance and repair, and specifications for tightening standard bolts. The manual consists of 14 sections covering various systems of the forklift and how to service parts. Technical bulletins may be included with the manual to provide updates.
New holland tr98 combine service repair manualfusjjefjkskemem
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 23 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland tr97 combine service repair manualfusjjefjkskemem
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 24 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland tr96 combine service repair manualfusjjefjkskemem
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 24 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland t8.380 pst tier 2 tractor service repair manual [zgre05001 ]fusjjefjkskemem
This document is a service manual for CNH Industrial tractors that provides information on maintenance and repair for various tractor systems and components. It includes sections covering the engine, transmission, axles, hydraulics, steering, wheels, tracks, cab climate control, and electrical systems. The manual contains detailed descriptions and diagrams to assist technicians with repairs.
New holland t8.380 pst tier 2 chelny tractor service repair manual [zgre05001...fusjjefjkskemem
This document is a service manual for CNH Industrial T8 tractor models T8.320, T8.350, T8.380, and T8.410 with powershift transmissions from model years 2017 and above. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components, providing repair and maintenance instructions. The manual is intended for use by qualified dealership technicians.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
New holland t7060 tractor service repair manualfusjjefjkskemem
The document is a service manual that provides technical specifications and repair instructions for the primary hydraulic power system on tractor models T7030, T7040, T7050, and T7060. It includes details on components like the variable displacement pump, charge pump, power beyond system, and hydraulic schematics. The manual also provides instructions for testing components and replacing parts if needed.
New holland t3010 tractor service repair manualfusjjefjkskemem
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, air conditioning, electrical systems, and the cab. Each section provides specifications, torque settings, troubleshooting information, removal and installation instructions, and disassembly/assembly procedures for maintaining and repairing the components.
Hyster l177 (h40 ft) forklift service repair manualfusjjefjkskemem
This document provides instructions for removing the drive axle, differential, and wet disc brake from Hyster lift trucks. It involves raising the truck, removing the wheels and mast assembly, draining fluids from the drive axle, disconnecting hoses and cables, and removing mounting hardware and shafts. Detailed steps are provided to disassemble the reduction gear assembly, including removing pins, gears, bearings, and other components. Safety warnings are included to prevent injury when putting the truck on blocks, draining tires, and working on pressurized systems.
New holland t7.715 auto command stage iv tractor service repair manualfusjjefjkskemem
This document is a service manual for tractor models T7.175, T7.190, T7.210, T7.225 and their AutoCommand variants. It provides part numbers, specifications and repair instructions for the engine, transmission, axles, hydraulics, electrical systems and other components. The manual is divided into sections covering technical details, diagrams and troubleshooting guides for each subsystem.
New holland t7.260 auto command tractor service repair manualfusjjefjkskemem
This document is a service manual for tractor models T7.230, T7.245, T7.260, and T7.270. It provides specifications and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual is divided into sections covering specific systems such as the engine, clutch, transmission, front and rear axles, power take-off, brakes, hydraulics, cab climate control, and electrical systems. Each section includes subsections for individual components.
Hyster e118 (r30 ffaff) forklift service repair manualfusjjefjkskemem
This document provides information on servicing gear pumps. It describes the components and operation of single-stage and tandem gear pumps. The key steps for repair include removal, disassembly, cleaning, inspection and reassembly. Gears, seals, shafts and housings are inspected for wear and replaced as needed. Proper part orientation and alignment is important during reassembly to avoid failure or increased wear. Thorough cleaning prevents contamination of the hydraulic system.
Hyster c098 (e80 xl (pre sem)(up to sn c098v06229x)) forklift service repair ...fusjjefjkskemem
This document provides specifications and performance data for Hyster lift truck models E3.50XL to E5.50XL. It includes information on:
1. Weights and dimensions of the different models as well as their mast, tire and hydraulic system specifications.
2. Mast assembly weights and speeds for lifting and lowering loads at both no load and rated load conditions.
3. Traction motor speeds and currents for different models, voltages and load conditions.
4. Steering control unit description and troubleshooting chart for the HydraGuide steering system.
Hyster c098 (e70 xl (pre sem)(up to sn c098v06229x)) forklift service repair ...fusjjefjkskemem
This document provides specifications and performance data for Hyster lift truck models E3.50XL to E5.50XL. It includes information on weights, tire and hydraulic system specs, mast types and speeds, battery sizes and traction motor speeds and currents. The document also provides a brief description of the HydraGuide steering control unit made by Ross Gear, covering its valve and metering sections as well as troubleshooting.
Hyster b477 (t7 zac) forklift service repair manualfusjjefjkskemem
The document provides descriptions and repair procedures for steering systems used on various lift truck models. It describes the components of the steering system including the control handle assembly, support assembly, steer plate, and drive tire/wheel assembly. The document outlines procedures for removing, disassembling, repairing, assembling, and installing the steering assembly and its components. Special safety precautions are provided regarding discharging capacitors before working on electrical components.
Cummins onan generator set with power command 3100 controller model (dfjd ) s...fusjjefjkskemem
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and instructions for maintenance and repairs.
The document provides instructions for the reader to click on a link to access a complete manual with no waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
Nissan forklift u frame urf unsuhs uss ufs series service repair manualfusjjefjkskemem
This service manual provides information on servicing ATLET reach trucks in the U** AC Power Plus range. It describes the structure and content of the manual. Safety procedures and instructions are outlined, including proper lifting points and handling of hazardous waste. Truck types are defined by their designations and available battery combinations are shown. Dimension descriptions and diagrams are provided for different truck models.
Nissan forklift internal combustion 1 f1 series service repair manualfusjjefjkskemem
The document provides guidance on safely servicing vehicles. It begins by outlining how to use the service manual and defining technical terms. It then provides vehicle identification information and general safety precautions for tasks like jacking, lifting, and working with electrical and hydraulic systems. Precautions are given for proper tightening of bolts and handling of batteries, fluids, and hazardous materials. Technicians are instructed to thoroughly read all sections, follow warnings, replace specified parts, and ensure all components are properly installed and functioning correctly before returning vehicles to service.
Nissan forklift electric p02 series service repair manualfusjjefjkskemem
This document provides an introduction and overview of a service manual for Nissan forklifts models P01 and P02. It contains 14 sections covering general information, maintenance, control systems, batteries/chargers, electrical systems, motor mechanisms, differentials, axles, brakes, steering, hydraulics, loading mechanisms, and bodies/frames. The introduction explains how to use the manual, defines technical terms, and outlines the contents of each section. Revisions will be announced in technical bulletins to supplement the information in this manual.
Nissan forklift electric p01 series service repair manualfusjjefjkskemem
This document provides an introduction and overview of a service manual for Nissan forklifts models P01 and P02. It includes sections on how to use the manual, identification information, general precautions for maintenance and repair, and specifications for tightening standard bolts. The manual consists of 14 sections covering various systems of the forklift and how to service parts. Technical bulletins may be included with the manual to provide updates.
New holland tr98 combine service repair manualfusjjefjkskemem
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 23 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland tr97 combine service repair manualfusjjefjkskemem
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 24 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland tr96 combine service repair manualfusjjefjkskemem
This document is a repair manual for combine harvesters models TR96, TR97, and TR98. It contains 24 sections covering the major mechanical and electrical systems of the combines, including the electrical, hydraulic, and monitoring systems, engine, rotors, cleaning systems, unloading systems, drive trains, brakes, and cylinders. The document encourages downloading and viewing the full repair manual.
New holland t8.380 pst tier 2 tractor service repair manual [zgre05001 ]fusjjefjkskemem
This document is a service manual for CNH Industrial tractors that provides information on maintenance and repair for various tractor systems and components. It includes sections covering the engine, transmission, axles, hydraulics, steering, wheels, tracks, cab climate control, and electrical systems. The manual contains detailed descriptions and diagrams to assist technicians with repairs.
New holland t8.380 pst tier 2 chelny tractor service repair manual [zgre05001...fusjjefjkskemem
This document is a service manual for CNH Industrial T8 tractor models T8.320, T8.350, T8.380, and T8.410 with powershift transmissions from model years 2017 and above. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components, providing repair and maintenance instructions. The manual is intended for use by qualified dealership technicians.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
3. Page No.Contents
Section 1 - General Information
1-i 1-i
Use
Introduction ............................................................................................. 1-1-1
Scope ..................................................................................................... 1-1-2
Personnel ...........................................................................................1-1-2
Applications ........................................................................................1-1-2
Newest Data .......................................................................................1-1-2
Format .................................................................................................... 1-1-3
Left and Right Sides ............................................................................... 1-1-4
Hydraulic Schematic Codes ................................................................... 1-1-5
Colour Codes .....................................................................................1-1-5
Electrical Device Codes .......................................................................... 1-1-6
Machine Identification
Introduction ............................................................................................. 1-2-7
Related Topics ........................................................................................ 1-2-8
Machine Identification Plate .................................................................... 1-2-9
Typical Product Identification Number (PIN) ......................................1-2-9
Component Identification Plates ........................................................... 1-2-12
Typical Engine Identification Number ...............................................1-2-12
Typical Transmission Identification Plate ..........................................1-2-12
Typical Axle Identification Plates - TM180 Machines .......................1-2-13
Typical Axle Identification Plates - TM220 Machines .......................1-2-14
FOPS Data Plate ..............................................................................1-2-15
ROPS Data Plate .............................................................................1-2-15
Torque Settings
Introduction ........................................................................................... 1-3-17
Zinc Plated Fasteners and Dacromet Fasteners .................................. 1-3-18
Introduction .......................................................................................1-3-18
Bolts and Screws ..............................................................................1-3-18
Hydraulic Connections .......................................................................... 1-3-22
'O' Ring Face Seal System ...............................................................1-3-22
'Torque Stop' Hose System ..............................................................1-3-25
`Positional Type' Hydraulic Adaptors .................................................... 1-3-26
Fitting Procedure ..............................................................................1-3-26
Service Tools
Introduction ........................................................................................... 1-4-27
Numerical List ....................................................................................... 1-4-28
Tool Detail Reference ........................................................................... 1-4-31
Rivet Nuts ............................................................................................. 1-4-50
Fitting Procedure ..............................................................................1-4-51
Slide Hammer Kit .................................................................................. 1-4-52
Fitting Procedure ..............................................................................1-4-52
Service Consumables
Introduction ........................................................................................... 1-5-53
Sealing and Retaining Compounds ...................................................... 1-5-54
Fuel
Introduction ........................................................................................... 1-6-55
Related Topics ...................................................................................... 1-6-56
4. Section 1 - General Information
Contents
1-ii 1-ii
Page No.Contents
Acceptable and Unacceptable Fuels .................................................... 1-6-57
Additives ...........................................................................................1-6-58
Service Requirements for use of B20 Biodiesel ...............................1-6-58
Warranty ...........................................................................................1-6-58
Fuel Types ........................................................................................1-6-59
Usage and Effects of Fuels ..............................................................1-6-60
Sulphur Content ...............................................................................1-6-61
Effects of Fuel Contaminates ...........................................................1-6-62
Applications
Introduction ........................................................................................... 1-7-63
Tables ................................................................................................... 1-7-64
Section 1 - General Information .......................................................1-7-64
Section 2 - Care and Safety .............................................................1-7-64
Section 3 - Routine Maintenance .....................................................1-7-65
Section B - Body and Framework .....................................................1-7-66
Section C - Electrics .........................................................................1-7-67
Section E - Hydraulics ......................................................................1-7-68
Section F - Transmission ..................................................................1-7-70
Section G - Brakes ...........................................................................1-7-71
Section H - Steering .........................................................................1-7-72
Section K - Engine ............................................................................1-7-73
Section M - Electronic Data Systems ...............................................1-7-74
5. Section 1-1 - General Information
1-1-1 1-1-19803/9995-02
Use
Introduction
This topic contains information about the structure of the manual and how to use the manual.
K Scope ( T 1-1-2)
K Personnel ( T 1-1-2)
K Applications ( T 1-1-2)
K Newest Data ( T 1-1-2)
K Format ( T 1-1-3)
K Left and Right Sides ( T 1-1-4)
K Hydraulic Schematic Codes ( T 1-1-5)
K Colour Codes ( T 1-1-5)
K Electrical Device Codes ( T 1-1-6)
6. Section 1-1 - General Information
Use
Scope
1-1-2 1-1-29803/9995-02
Scope
Personnel
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment. Finally, please
remember above all else SAFETY MUST COME FIRST!
Applications
This manual contains data relevant to a range of
machines. Make sure you reference the data for the
correct machine. K Applications ( T 1-7-63)
Newest Data
From time to time new machines, systems or devices
require the manual to be re-issued. Make sure you have
the newest issue.
Always check the on-line JCB data system for relevant
technical information.
7. Section 1-1 - General Information
Use
Format
1-1-3 1-1-39803/9995-02
Format
The manual is compiled in sections, the first three are
numbered and contain information as follows:
1 General Information - Use the Applications Tables
at the front of the section to see which topic in the
manual is applicable to which machine model. The
section also includes general information such as
torque settings and service tools.
2 Care & Safety - includes warnings, cautions and
general procedures related to aspects of workshop
procedures contained in the manual.
3 Routine Maintenance - includes service schedules
and recommended lubricants for all the machine.
The remaining sections are alphabetically coded and deal
with dismantling, overhaul etc. of specific components, for
example:
The sections contain topics. Each topic is a self contained
set of data about a machine System or Device.
Some topics are only applicable to some machine models.
Use the Applications Tables in this section to see which
topic is applicable to which machine model.
Each topic contains data such as specifications,
descriptions, fault finding and test procedures. Device
topics also contain removal, replacement, dismantle and
assemble procedures.
Some topics contain procedures and specifications for
different variants. This happens because of market
requirements, or when the machine specification changes
after a period of time. Where applicable, a table in the
introduction of each topic contains information to help you
identify the correct specifications or procedures.
Each topic also contains a Related Topics table. This
table lists all the topics that contain related data. For
example a hydraulic system contains devices such as
valves and pumps. These devices have their own topics
and they are listed in the system related topics table.
A Attachments
B Body and Framework...etc.
8. Section 1-1 - General Information
Use
Left and Right Sides
1-1-4 1-1-49803/9995-02
Left and Right Sides
'Left Hand' sand 'Right Hand' are as viewed from the rear
of the machine facing forwards.
C087420
Fig 1.
9. Section 1-1 - General Information
Use
Hydraulic Schematic Codes
1-1-5 1-1-59803/9995-02
Hydraulic Schematic Codes
Colour Codes
The following colour coding, used on illustrations to denote
various conditions of oil pressure and flow, is standardised
throughout JCB Service Publications.
Red
Full Pressure: Pressure generated from operation of a service. Depending on application this
may be anything between neutral circuit pressure and LSRV operating pressure.
Pink Pressure: Pressure that is above neutral circuit pressure but lower than that denoted by Red.
Orange Pilot: Oil pressure used in controlling a device (Pilot).
Blue Neural: Neutral circuit pressure.
Green Exhaust:
Light Green Cavitation: Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Yellow Lock Up: Oil trapped within a chamber or line, preventing movement of components (lock up).
10. Section 1-1 - General Information
Use
Electrical Device Codes
1-1-6 1-1-69803/9995-02
Electrical Device Codes
This manual uses a code system to help you identify the
electrical devices on the machine.
When the electrical system is designed at the factory
codes are given to the electrical connectors on the
electrical harnesses. The system allows the same code to
be used for different connectors.
For this reason a different system is used in this manual.
Each main category of devices is given a code type:
Each device is given one code and the code is used
throughout the manual. The same code is given to both the
device and its electrical connector.
Important: The electrical schematics and the harness
drawings in Section C are reproduced from the factory
drawings. For this reason they retain the factory connector
codes.
Code Type Category
-000 Earth points
+000 Power (from battery or alternator)
1000 Switches
2000 Relays
3000 Valves/Coils
4000 ECU’s
5000 Sensors
6000 Indicators/Lamps
7000 Other devices
8000 Harness Interconnections
9000 Fuses
11. Section 1-2 - General Information
1-2-7 1-2-79803/9995-02
Machine Identification
Introduction
This topic contains information about a machine identification. On the machine and on the machine devices there are
identification data plates.
K Related Topics ( T 1-2-8)
K Machine Identification Plate ( T 1-2-9)
K Typical Product Identification Number (PIN) ( T 1-2-9)
K European Tractor Type Approved Builds ( T 1-2-11)
K Component Identification Plates ( T 1-2-12)
K Typical Engine Identification Number ( T 1-2-12)
K Typical Transmission Identification Plate ( T 1-2-12)
K FOPS Data Plate ( T 1-2-15), K ROPS Data Plate ( T 1-2-15)
12. Section 1-2 - General Information
Machine Identification
Related Topics
1-2-8 1-2-89803/9995-02
Related Topics
Table 1. Related Topics in This Publication
The table lists other topics in the manual that contain information related to this topic. Refer to the applicable topics to
complete your procedures. Where applicable the text in this section contains cross references to this page to help you find
the correct information. Some machines have different systems and devices. Make sure you refer to the correct topic, refer
to Section 1 - Applications.
Sections Topic Titles Sub Titles
1 K Applications ( T 1-7-63) ALL
13. Section 1-2 - General Information
Machine Identification
Machine Identification Plate
1-2-9 1-2-99803/9995-02
Machine Identification Plate
The machine has an identification plate mounted as
shown. K Fig 1. ( T 1-2-9). The serial numbers of the
machine and its major units are stamped on the plate.
Note: The machine model and build specification is
indicated by the PIN.
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
C051170-C3
Fig 1.
Typical Product Identification Number
(PIN)
Machines Built Before January 2010
T011100
1 World Manufacturer Identification (3 Digits)
2 Machine Model (3 Digits)
3 Engine Type (1 Digit)
4 Gearbox Model (1 Digit)
MAXMIDDLEAXLELOADkg
CE 332/W8621
ENGINE POWER kW@RPM
ISO 14396
MAXFRONTAXLELOADkg
MIDDLE AXLE SERIAL NUMBER
MACHINETYPE
MAXIMUM MASS kg
HOMOLOGATION No. ENGINE SERIAL NUMBER
PRODUCTIDENTIFICATIONNUMBER,PIN
ISO10261
FRONT AXLE SERIAL NUMBER
REAR AXLE SERIAL NUMBER
MACHINE MODEL
TRANSMISSION SERIAL NUMBER
YEAR OF MANUFACTURE
MAX REAR AXLE LOAD kg
OPERATING MASS kg
ISO 6016
Standard Builds:
5AA = 531-70
5AB = 535-95
5AC = 536-60
5AD = 541-70
5AH = 533-105
5AR = 536-70
5AS = 526-56
European Tractor Type Approved Builds:
5TA = 531-70 5TD = 535-95
5TB = 541-70 5TE = 536-70
5TC = 536-60
JCB Dieselmax (Tier 3):
P = Turbocharged and after-cooled, 85kW (114Hp)
R = Turbocharged and after-cooled, 97kW (130Hp)
S = Turbocharged, 74.2kW (100Hp)
T = Turbocharged, 63kW (85Hp)
E = 3 Speed (PS750) H = 4 Speed (PS760)
F = 3 Speed (PS760) J = 6 Speed (PS760)
14. Section 1-2 - General Information
Machine Identification
Machine Identification Plate
1-2-10 1-2-109803/9995-02
5 Randomly generated check letter (1 Digit)
6 Year of Manufacture (1 Digit)
7 Machine Serial Number (7 Digits)
Each machine has a unique serial number.
Machines Built After January 2010
T011100-C1
1 World Manufacturer Identification (3 Digits)
2 Machine Model (3 Digits)
3 Engine Type (1 Digit)
4 Gearbox Model (1 Digit)
5 Randomly generated check letter (1 Digit)
6 Machine Serial Number (8 Digits)
Each machine has a unique serial number.
G = 4 Speed (PS750) M = 4 Speed (SS700)
N = 4 Speed (PS750 - 40 KPH)
7 = 2007 A = 2010
8 = 2008 B = 2011
9 = 2009 C = 2012
Standard Builds:
5AA = 531-70
5AB = 535-95
5AC = 536-60
5AD = 541-70
5AH = 533-105
5AR = 536-70
5AS = 526-56
European Tractor Type Approved Builds:
5TA = 531-70 5TD = 535-95
5TB = 541-70 5TE = 536-70
5TC = 536-60
JCB Dieselmax (Tier 3):
P = Turbocharged and after-cooled, 85kW (114Hp)
R = Turbocharged and after-cooled, 97kW (130Hp)
S = Turbocharged, 74.2kW (100Hp)
T = Turbocharged, 63kW (85Hp)
E = 3 Speed (PS750) H = 4 Speed (PS760)
F = 3 Speed (PS760) J = 6 Speed (PS760)
G = 4 Speed (PS750) M = 4 Speed (SS700)
N = 4 Speed (PS750 - 40 KPH)
15. Section 1-2 - General Information
Machine Identification
Machine Identification Plate
1-2-11 1-2-119803/9995-02
European Tractor Type Approved Builds
P5-1003_2
332-d6975-4
Fig 2.
Table 2.
Item 531-70 535-95 536-60 536-70 541-70
kg (lb) kg (lb) kg (lb) kg (lb) kg (lb)
A Total Permissible Mass 8200 (18073) 8500 (18734) 8200 (18073) 8350 (18403) 8400 (18513)
B Permissible Front Axle Load(1)
(1) Dependent on tyres option.
From 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291)
To 6600 (14550) 7300 (16093) 6200 (13668) 7000 (15432) 7000 (15432)
C Permissible Rear Axle Load(1)
From 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291) 2400 (5291)
To 6600 (14550) 7300 (16093) 6200 (13668) 7000 (15432) 7000 (15432)
D Unbraked Towable Mass 750 (1653) 750 (1653) 750 (1653) 750 (1653) 750 (1653)
E Independently Braked Towable Mass 6000 (13227) 6000 (13227) 6000 (13227) 6000 (13227) 6000 (13227)
F Inertia Braked Towable Mass 3500 (7716) 3500 (7716) 3500 (7716) 3500 (7716) 3500 (7716)
G Towable Mass Fitted with a Proportional
Assisted Braking System
10 Tonne Hydraulic Hitch 10000
(22040)
10000
(22040)
10000
(22040)
10000
(22040)
10000
(22040)
Rockinger/Tractor Hitch 17800
(39231)
17100
(37699)
17800
(39231)
17250
(38019)
17200
(37909)
16. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-12 1-2-129803/9995-02
Component Identification Plates
Typical Engine Identification Number
The engine identification number is stamped on a plate A
which is attached to the top of the engine valve cover.
C008670-1
Fig 3.
Typical Transmission Identification Plate
The transmission identification plate gives the following
information:
C010670-1
Fig 4.
A Type and model number
B Serial number
C Direction of rotation
17. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-13 1-2-139803/9995-02
Typical Axle Identification Plates - TM180
Machines
The axles have a serial number stamped on a data plate
attached in the location shown.
Fig 5. Front Axle
Fig 6. Rear Axle
A
18. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-14 1-2-149803/9995-02
Typical Axle Identification Plates - TM220 Machines
C010520-1
Fig 7. Front Axle Serial Plate Location
C010530-1
Fig 8. Rear Axle Serial Plate Location
The axle identification plate carries the following
information:
A Type and model number
B Serial number
C Lubricant
19. Section 1-2 - General Information
Machine Identification
Component Identification Plates
1-2-15 1-2-159803/9995-02
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
ROPS Data Plate
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Seat Belts
The ROPS/FOPS is designed to give you protection in
an accident. If you do not wear your seat belt, you
could be thrown out of the machine and crushed. You
must wear a seat belt when using the machine. Fasten
the seat belt before starting the engine.
0153
Machines built to the ROPS/FOPS standard have a data
plate attached to the inside of the cab.
332-A5569
Fig 9.
MAXIMUMUNLADEN
MASS8500Kg
JCBLOADINGSHOVEL
CABPARTNo:
332/A2305,332/A2307
405,
406,
407,
409
YEAR:
SERIALNo:
J.C.B.CABSYSTEMS
LAKESIDEWORKS
ROCESTER
UTTOXETER,STAFFS
ST145JP
ENGLAND
ROPS:
COMPLIESTO
ISO3471:1994
EN13510:2000
FOPS:
COMPLIESTO
ENISO3449:
2005
LEVEL2
332/A5569
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21. Section 1-3 - General Information
1-3-17 1-3-179803/9995-02
Torque Settings
Introduction
This topic contains information about torques. Torque values are given for types and sizes of bolts and hydraulic
connectors and adapters.
Where a torque is given as a single figure it may be varied by plus or minus 3%. Torque figures are given for fasteners
with different surface treatments. Make sure you use the correct torque figures.
Where torques are given in topics within the other sections always use these values.
K Zinc Plated Fasteners and Dacromet Fasteners ( T 1-3-18)
K Introduction ( T 1-3-18)
K Bolts and Screws ( T 1-3-18)
K Hydraulic Connections ( T 1-3-22)
K 'O' Ring Face Seal System ( T 1-3-22)
K 'Torque Stop' Hose System ( T 1-3-25)
K `Positional Type' Hydraulic Adaptors ( T 1-3-26)
K Fitting Procedure ( T 1-3-26)
22. Section 1-3 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-3-18 1-3-189803/9995-02
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-3-18).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)