This document provides information about torque settings for different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners which have a corrosion resistant finish, and how to identify each type by color and part number suffix. Torque tables are included specifying the settings for UNF Grade 'S' fasteners and Metric Grade 8.8 fasteners under different lubrication conditions. Dacromet fasteners have a lower torque setting than zinc or yellow plated fasteners due to their lubricated surface from the plating process.
Jcb 722 articulated dump truck service repair manual (serial no from 833000 t...dfujsjjekme
This document provides information on vehicle identification, torque settings for fasteners, service tools, sealing compounds, towing procedures, and hydraulic system maintenance for JCB articulated dump trucks. It includes sections on identifying the vehicle, engine, and transmission using identification plates and serial numbers. Tables list torque specifications for zinc-plated, Dacromet, and metric-grade bolts and screws. Guidelines address hydraulic contamination prevention, filter cleaning, and hose connection/disconnection.
Jcb s2032 e mobile elevating work platform service repair manual sn 2532501 a...jfskekfsmemm
This document is a service manual for JCB mobile elevating work platforms models S1530E through S4550E. It contains instructions for maintenance and repair of the machines. Safety is emphasized throughout, with warnings about operating or maintaining the machines without understanding the manual, as serious injury or death could result from improper use. Training requirements and general safety practices like wearing appropriate clothing and footwear are also outlined.
Jcb s1930 e mobile elevating work platform service repair manual sn 2532501 a...jfskekfsmemm
This document is a service manual for JCB mobile elevating work platforms that provides safety information and instructions for operating and maintaining the machines. It contains sections on general safety, operating safely, maintenance safety, and worksite safety. Operators must read and understand the manual before using the machines to avoid death or serious injury. Proper training and personal protective equipment are required.
Jcb s1530 e mobile elevating work platform service repair manual sn 2532501 a...jfskekfsmemm
This document is a service manual for JCB mobile elevating work platforms between the years 1998-2017. It contains safety information and instructions for maintenance and operation. The manual advises reading it fully to understand how to safely operate and service the machines. It warns that improper use can result in death or serious injury.
Jcb jz141 [t4 f] excavator service repair manual sn 2479659 and upjfskekfsmemm
This document provides service information for valves on an excavator engine. It includes technical specifications for the valves and valve components. The document describes how the valve train operates and provides instructions for adjusting valve clearances when the engine is cold. Procedures are provided for removing and installing valves, including inspecting components and installing new valve stem seals. Special tools are listed that are required for tasks like adjusting clearances and compressing valve springs.
Jcb jz140 [t4i] excavator service repair manual sn 2375081 and upjfskekfsmemm
This document provides service information for valves on an excavator engine. It includes technical specifications for the valves and valve components. The document describes how the valve train operates and provides instructions for adjusting valve clearances when the engine is cold. Procedures are provided for removing and installing valves, including inspection criteria. Special tools are listed that are required for tasks like compressing valve springs and installing new valve stem seals.
Jcb js370 excavator service repair manual sn from 2491607 onwardsjfskekfsmemm
This service manual provides information on servicing and maintaining excavators models JS300, JS330, and JS370. It contains 22 sections covering various systems of the excavator like the engine, fuel system, cooling system, driveline, hydraulic system, and electrical system. The manual instructs technicians on procedures like valve clearance adjustment, rocker cover removal and installation, and push rod inspection. Safety warnings are provided throughout and technicians are advised to thoroughly study the manual before working on the excavator.
Jcb js330 excavator service repair manual sn from 2491581 onwardsjfskekfsmemm
This service manual provides instructions for servicing excavator models JS300, JS330, and JS370. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, driveline, hydraulic system, electrical system, and various components. The manual provides introduction and operation details for components like the crankcase ventilation filter and sensors to aid technicians in maintenance and repair.
Jcb 722 articulated dump truck service repair manual (serial no from 833000 t...dfujsjjekme
This document provides information on vehicle identification, torque settings for fasteners, service tools, sealing compounds, towing procedures, and hydraulic system maintenance for JCB articulated dump trucks. It includes sections on identifying the vehicle, engine, and transmission using identification plates and serial numbers. Tables list torque specifications for zinc-plated, Dacromet, and metric-grade bolts and screws. Guidelines address hydraulic contamination prevention, filter cleaning, and hose connection/disconnection.
Jcb s2032 e mobile elevating work platform service repair manual sn 2532501 a...jfskekfsmemm
This document is a service manual for JCB mobile elevating work platforms models S1530E through S4550E. It contains instructions for maintenance and repair of the machines. Safety is emphasized throughout, with warnings about operating or maintaining the machines without understanding the manual, as serious injury or death could result from improper use. Training requirements and general safety practices like wearing appropriate clothing and footwear are also outlined.
Jcb s1930 e mobile elevating work platform service repair manual sn 2532501 a...jfskekfsmemm
This document is a service manual for JCB mobile elevating work platforms that provides safety information and instructions for operating and maintaining the machines. It contains sections on general safety, operating safely, maintenance safety, and worksite safety. Operators must read and understand the manual before using the machines to avoid death or serious injury. Proper training and personal protective equipment are required.
Jcb s1530 e mobile elevating work platform service repair manual sn 2532501 a...jfskekfsmemm
This document is a service manual for JCB mobile elevating work platforms between the years 1998-2017. It contains safety information and instructions for maintenance and operation. The manual advises reading it fully to understand how to safely operate and service the machines. It warns that improper use can result in death or serious injury.
Jcb jz141 [t4 f] excavator service repair manual sn 2479659 and upjfskekfsmemm
This document provides service information for valves on an excavator engine. It includes technical specifications for the valves and valve components. The document describes how the valve train operates and provides instructions for adjusting valve clearances when the engine is cold. Procedures are provided for removing and installing valves, including inspecting components and installing new valve stem seals. Special tools are listed that are required for tasks like adjusting clearances and compressing valve springs.
Jcb jz140 [t4i] excavator service repair manual sn 2375081 and upjfskekfsmemm
This document provides service information for valves on an excavator engine. It includes technical specifications for the valves and valve components. The document describes how the valve train operates and provides instructions for adjusting valve clearances when the engine is cold. Procedures are provided for removing and installing valves, including inspection criteria. Special tools are listed that are required for tasks like compressing valve springs and installing new valve stem seals.
Jcb js370 excavator service repair manual sn from 2491607 onwardsjfskekfsmemm
This service manual provides information on servicing and maintaining excavators models JS300, JS330, and JS370. It contains 22 sections covering various systems of the excavator like the engine, fuel system, cooling system, driveline, hydraulic system, and electrical system. The manual instructs technicians on procedures like valve clearance adjustment, rocker cover removal and installation, and push rod inspection. Safety warnings are provided throughout and technicians are advised to thoroughly study the manual before working on the excavator.
Jcb js330 excavator service repair manual sn from 2491581 onwardsjfskekfsmemm
This service manual provides instructions for servicing excavator models JS300, JS330, and JS370. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, driveline, hydraulic system, electrical system, and various components. The manual provides introduction and operation details for components like the crankcase ventilation filter and sensors to aid technicians in maintenance and repair.
Jcb js300 excavator service repair manual sn from 2491541 onwardsjfskekfsmemm
This service manual provides information on servicing and maintaining excavators models JS300, JS330, and JS370. It contains 22 sections covering various systems of the excavator like the engine, fuel system, cooling system, driveline, hydraulic system, and electrical system. The manual instructs technicians on procedures like valve clearance adjustment, rocker cover removal and installation, and push rod inspection. Safety warnings are provided throughout and technicians are advised to thoroughly study the manual before working on the excavator.
Jcb js235 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing excavator models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and various components. The manual instructs technicians on inspection, removal and installation of parts, lists required consumables, and provides torque specifications. Safety warnings are provided throughout advising technicians to thoroughly read and understand the instructions before working on the machine.
Jcb js220 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing and repairing excavators models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, specifications, and part numbers needed for maintenance and repairs. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb js210 lc tracked excavator service repair manual sn2163079 to 2168079jfskekfsmemm
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are the original type used, and Dacromet fasteners, which are an improved corrosion resistant type. Dacromet fasteners have a lower torque setting than zinc fasteners. The document provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. It stresses that the correct torque must be used depending on the type of fastener.
Jcb js210 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing excavator models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and various components. The manual instructs technicians on inspection, removal and installation of parts, lists required consumables, and provides torque specifications. Safety warnings are provided throughout advising technicians to thoroughly read and understand the instructions before working on the machine.
Jcb js200 w tier 2 and tier 4i wheeled excavator service repair manual (from ...jfskekfsmemm
This document summarizes information about how to use the service manual for JCB wheeled excavators. It provides information on the scope and intended users of the manual, its format and section organization, definitions for left and right sides, and color codes used in hydraulic schematics. The summary includes sections on personnel the manual is intended for, the applications it covers, ensuring the most up-to-date information is used, how the manual is organized into numbered and lettered sections, and how left and right are defined from the operator's perspective.
Jcb js200 w tier 2 and tier 4i wheeled excavator service repair manual (from ...jfskekfsmemm
This document provides instructions and safety information for servicing JCB wheeled excavators. It contains sections covering general information, the operator's manual, and specific components and systems including the body and framework, electrics, controls, hydraulics, transmission, and engine. The general information section provides an overview of the manual's contents and formatting. It also includes information on safety, identifying machines, maintenance schedules, general procedures for tasks like parking and venting hydraulic pressure, service consumables, torque settings, service tools, and more.
Jcb js200 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing and repairing excavators models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, specifications, and part numbers needed for maintenance and repairs. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb js130 tier 3 tracked excavator service repair manual (from 2373080 to 237...jfskekfsmemm
Oil pressure generated by an auxiliary pump or circuit to assist a main service.
Blue Return: Oil returning to the reservoir after completing its function in a circuit.
Green Drain: Oil draining from a component by gravity or venting.
Black Neutral: Oil at reservoir pressure in a neutral circuit.
Yellow Suction: Oil being drawn from the reservoir into a pump or circuit.
White Vent: Oil venting or breathing to or from atmosphere.
Purple Pilot: Oil pressure generated by a pilot operated valve or circuit.
Brown Pilot: Oil pressure generated by a pilot operated valve or circuit.
The above colour coding is used on hydraulic schematics and illustrations throughout this manual
Jcb js85 tier 2 and tier 3 tracked excavator service repair manual (from 2234...jfskekfsmemm
This document summarizes the format and contents of a service manual for JCB excavators. It provides instructions on how to use the manual, including its scope for trained service engineers, applications to specific machine models, and emphasis on using the most up-to-date information. The manual contents are organized into numbered general information and operator manual sections, followed by alphabetical sections covering specific components. These sections contain procedures, specifications, and technical data to aid in maintenance, repair, and overhaul of machine systems.
Jcb js81 tracked excavator service repair manual sn 2426501 to 2427000jfskekfsmemm
This document provides information about torque settings for different types of fasteners used on JCB machines. It defines zinc plated fasteners and Dacromet fasteners, which have a silver/mottled finish. Dacromet fasteners require lower torque settings than zinc plated fasteners due to differences in material properties. The document provides tables with torque settings for UNF and metric fasteners under conditioned 1 (unlubricated) and condition 2 (lubricated), specifying the appropriate settings based on fastener type, size, and condition. It advises not to mix Dacromet and zinc plated fasteners.
Jcb js81 tracked excavator service repair manual sn 1798936 to 1799936jfskekfsmemm
This document provides information about torque settings for different types of fasteners used on JCB machines. It defines zinc plated fasteners and Dacromet fasteners, which have a silver/mottled finish. Dacromet fasteners require lower torque settings than zinc plated fasteners due to differences in material properties. The document provides tables with torque settings for UNF and metric fasteners under conditioned 1 (unlubricated) and condition 2 (lubricated), specifying the appropriate settings based on fastener type, size, and condition. It advises not to mix Dacromet and zinc plated fasteners.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap to allow air into the system.
4. Operate all hydraulic controls to release any trapped pressure.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle using an adapter, slowly increasing the pressure while monitoring the gauge until it reaches the operating charge pressure plus a safety margin of 4 bar, then releasing pressure to reach the exact operating charge. Safety warnings are provided regarding using only nitrogen gas and taking precautions with gas discharge.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap to allow air into the system.
4. Operate all hydraulic controls to release any trapped pressure.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap and check the fluid level.
4. Use a suitable tool to relieve the pressure in the hydraulic system by slowly opening relief valves, drain cocks or removing high pressure hoses.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap to allow air into the system.
4. Operate all hydraulic controls to release any trapped pressure.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap and check the fluid level.
4. Use a suitable tool to relieve the pressure in the hydraulic system by slowly opening relief valves, drain cocks or removing high pressure hoses.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle via an adapter, slowly increasing the pressure until it reaches 4 bar above the operating charge pressure, waiting 10 minutes for heat dissipation, then releasing pressure to reach the specified operating charge level. Safety warnings are provided to only use nitrogen gas and not overpressurize beyond the accumulator's maximum rating.
Jcb jcb116 dd roller service repair manual sn from 2492271 to 2492450jfskekfsmemm
This service manual provides instructions for servicing the roller on JCB excavators models JCB116, JCB116D, JCB116DD, and VM116. It contains original manufacturer instructions and covers various systems of the excavator including the machine components, body and framework, operator station, HVAC, engine, fuel and exhaust, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The manual provides detailed removal and installation instructions for servicing components like the crankshaft, main bearings, front and rear oil seals, and includes diagrams, specifications, and lists of required tools and consumables.
Jcb js300 excavator service repair manual sn from 2491541 onwardsjfskekfsmemm
This service manual provides information on servicing and maintaining excavators models JS300, JS330, and JS370. It contains 22 sections covering various systems of the excavator like the engine, fuel system, cooling system, driveline, hydraulic system, and electrical system. The manual instructs technicians on procedures like valve clearance adjustment, rocker cover removal and installation, and push rod inspection. Safety warnings are provided throughout and technicians are advised to thoroughly study the manual before working on the excavator.
Jcb js235 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing excavator models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and various components. The manual instructs technicians on inspection, removal and installation of parts, lists required consumables, and provides torque specifications. Safety warnings are provided throughout advising technicians to thoroughly read and understand the instructions before working on the machine.
Jcb js220 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing and repairing excavators models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, specifications, and part numbers needed for maintenance and repairs. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb js210 lc tracked excavator service repair manual sn2163079 to 2168079jfskekfsmemm
This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are the original type used, and Dacromet fasteners, which are an improved corrosion resistant type. Dacromet fasteners have a lower torque setting than zinc fasteners. The document provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. It stresses that the correct torque must be used depending on the type of fastener.
Jcb js210 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing excavator models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and various components. The manual instructs technicians on inspection, removal and installation of parts, lists required consumables, and provides torque specifications. Safety warnings are provided throughout advising technicians to thoroughly read and understand the instructions before working on the machine.
Jcb js200 w tier 2 and tier 4i wheeled excavator service repair manual (from ...jfskekfsmemm
This document summarizes information about how to use the service manual for JCB wheeled excavators. It provides information on the scope and intended users of the manual, its format and section organization, definitions for left and right sides, and color codes used in hydraulic schematics. The summary includes sections on personnel the manual is intended for, the applications it covers, ensuring the most up-to-date information is used, how the manual is organized into numbered and lettered sections, and how left and right are defined from the operator's perspective.
Jcb js200 w tier 2 and tier 4i wheeled excavator service repair manual (from ...jfskekfsmemm
This document provides instructions and safety information for servicing JCB wheeled excavators. It contains sections covering general information, the operator's manual, and specific components and systems including the body and framework, electrics, controls, hydraulics, transmission, and engine. The general information section provides an overview of the manual's contents and formatting. It also includes information on safety, identifying machines, maintenance schedules, general procedures for tasks like parking and venting hydraulic pressure, service consumables, torque settings, service tools, and more.
Jcb js200 t4 f excavator service repair manual (from 2424851 to 2425350)jfskekfsmemm
This service manual provides instructions for servicing and repairing excavators models JS200, JS210, JS220, and JS235. It contains sections covering the entire machine including the engine, fuel system, cooling system, driveline, hydraulics, electrical system, and other components. The document provides detailed procedures, diagrams, specifications, and part numbers needed for maintenance and repairs. Safety warnings are included throughout advising technicians to read and understand instructions before working on the machine.
Jcb js130 tier 3 tracked excavator service repair manual (from 2373080 to 237...jfskekfsmemm
Oil pressure generated by an auxiliary pump or circuit to assist a main service.
Blue Return: Oil returning to the reservoir after completing its function in a circuit.
Green Drain: Oil draining from a component by gravity or venting.
Black Neutral: Oil at reservoir pressure in a neutral circuit.
Yellow Suction: Oil being drawn from the reservoir into a pump or circuit.
White Vent: Oil venting or breathing to or from atmosphere.
Purple Pilot: Oil pressure generated by a pilot operated valve or circuit.
Brown Pilot: Oil pressure generated by a pilot operated valve or circuit.
The above colour coding is used on hydraulic schematics and illustrations throughout this manual
Jcb js85 tier 2 and tier 3 tracked excavator service repair manual (from 2234...jfskekfsmemm
This document summarizes the format and contents of a service manual for JCB excavators. It provides instructions on how to use the manual, including its scope for trained service engineers, applications to specific machine models, and emphasis on using the most up-to-date information. The manual contents are organized into numbered general information and operator manual sections, followed by alphabetical sections covering specific components. These sections contain procedures, specifications, and technical data to aid in maintenance, repair, and overhaul of machine systems.
Jcb js81 tracked excavator service repair manual sn 2426501 to 2427000jfskekfsmemm
This document provides information about torque settings for different types of fasteners used on JCB machines. It defines zinc plated fasteners and Dacromet fasteners, which have a silver/mottled finish. Dacromet fasteners require lower torque settings than zinc plated fasteners due to differences in material properties. The document provides tables with torque settings for UNF and metric fasteners under conditioned 1 (unlubricated) and condition 2 (lubricated), specifying the appropriate settings based on fastener type, size, and condition. It advises not to mix Dacromet and zinc plated fasteners.
Jcb js81 tracked excavator service repair manual sn 1798936 to 1799936jfskekfsmemm
This document provides information about torque settings for different types of fasteners used on JCB machines. It defines zinc plated fasteners and Dacromet fasteners, which have a silver/mottled finish. Dacromet fasteners require lower torque settings than zinc plated fasteners due to differences in material properties. The document provides tables with torque settings for UNF and metric fasteners under conditioned 1 (unlubricated) and condition 2 (lubricated), specifying the appropriate settings based on fastener type, size, and condition. It advises not to mix Dacromet and zinc plated fasteners.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap to allow air into the system.
4. Operate all hydraulic controls to release any trapped pressure.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle using an adapter, slowly increasing the pressure while monitoring the gauge until it reaches the operating charge pressure plus a safety margin of 4 bar, then releasing pressure to reach the exact operating charge. Safety warnings are provided regarding using only nitrogen gas and taking precautions with gas discharge.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap to allow air into the system.
4. Operate all hydraulic controls to release any trapped pressure.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap and check the fluid level.
4. Use a suitable tool to relieve the pressure in the hydraulic system by slowly opening relief valves, drain cocks or removing high pressure hoses.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap to allow air into the system.
4. Operate all hydraulic controls to release any trapped pressure.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
1. Position the machine on level ground and lower all attachments to the ground.
2. Stop the engine and remove the ignition key.
3. Open the hydraulic reservoir filler cap and check the fluid level.
4. Use a suitable tool to relieve the pressure in the hydraulic system by slowly opening relief valves, drain cocks or removing high pressure hoses.
Jcb js 200 series tracked excavators (t4 and t2 engines) service repair manua...jfskekfsmemm
This document provides instructions for charging gas hydraulic bladder accumulators. It explains that accumulators may be supplied in a discharged state and outlines the necessary equipment and steps to safely charge them with nitrogen gas. Key steps include connecting the accumulator to a nitrogen gas bottle via an adapter, slowly increasing the pressure until it reaches 4 bar above the operating charge pressure, waiting 10 minutes for heat dissipation, then releasing pressure to reach the specified operating charge level. Safety warnings are provided to only use nitrogen gas and not overpressurize beyond the accumulator's maximum rating.
Jcb jcb116 dd roller service repair manual sn from 2492271 to 2492450jfskekfsmemm
This service manual provides instructions for servicing the roller on JCB excavators models JCB116, JCB116D, JCB116DD, and VM116. It contains original manufacturer instructions and covers various systems of the excavator including the machine components, body and framework, operator station, HVAC, engine, fuel and exhaust, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The manual provides detailed removal and installation instructions for servicing components like the crankshaft, main bearings, front and rear oil seals, and includes diagrams, specifications, and lists of required tools and consumables.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
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This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
3. Page No.Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Machine Description .................................................................................. 1-2
Identifying Your Machine ........................................................................... 1-7
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-9
Hydraulic Connections ............................................................................. 1-13
Service Tools
Numerical List .......................................................................................... 1-17
Tool Detail Reference .............................................................................. 1-20
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-41
Terms and Definitions
Colour Coding .......................................................................................... 1-43
4. 1 19813/2000-02
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– JCB JS81 from serial number 1480500 to 1481999.
– JCB JS81 from serial number 1798936 to 1799936.
– JCB JS81 from serial number 2426501 to 2427000.
Using this Manual
T1-044
This manual is arranged to give you a good understanding
of the machine and its safe operation. It also contains
maintenance information and specification data. Read this
manual from front to back before using the machine for the
first time. Particular attention must be given to all the safety
aspects of operating and maintaining the machine.
If there is anything you are not sure about, ask your JCB
distributor or employer. Do not guess, you or others could
be killed or seriously injured.
General warnings in this chapter are repeated throughout
the book, as well as specific warnings. Read all the safety
statements regularly, so you do not forget them.
Remember that the best operators are the safest
operators.
The illustrations in this manual are for guidance only.
Where the machines differ, the text and or the illustration
will specify.
This manual contains original instructions, verified by the
manufacturer (or their authorised representative).
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
All optional equipment included in this manual may not be
available in all territories.
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine
K Fig 1. ( T 1).
T017280-2
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1).
A
B
5. Introduction
Machine Description
2 29813/2000-02
Machine Description
The JCB Tracked Excavator
The JCB Tracked Excavator is a self propelled machine
comprising a tracked undercarriage and a revolving upper
structure which incorporates a boom, dipper, bucket and
swing mechanism. It is mainly used for digging below
ground level with bucket motions towards the machine.
The upper structure can swing 360 degrees and discharge
material while the tracked undercarriage remains
stationary.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
The machine is primarily designed for excavating with a
bucket, without movement of the undercarriage during the
work cycle. An excavator work cycle normally comprises
excavating, elevating, swinging and discharging of
material. An excavator can also be used for object or
material handling/transportation provided it meets the
lifting regulations.
6. Introduction
Machine Description
4 49813/2000-02
Main Component Locations
Fig 2.
Item Description
A Bucket
B Bucket link
C Bucket ram
D Dipper
E Dipper tank
F Dipper ram
G Boom
H Boom ram
J Operators cab
K Counterweight
L Undercarriage
7. Introduction
Identifying Your Machine
5 59813/2000-02
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate. The PIN (Product
Identification Number), weight, engine powler, year of
manufacture and serial number of the machine are shown
on the identification plate.
The machine serial number is also inscribed at the
baseplate of the rear frame.
Fig 3.
The machine model and build specification are indicated
by the PIN. The PIN has 17 digits and must be read from
left to right.
Table 1. Typical PIN
Table 2. Explanation of the PIN
Fig 4.
Item Description
A Identification plate (location)
B Serial number (inscribed)
JCB JS102 L XXXXXX
Digit Description
1 to 3 World manufacturer identification. (JCB)
4 to 8 Machine type and model. For example,
JS102 = JS330 Tracked.
9 Random check letter. The check letter is
used to verify the authenticity of a
machine's PIN.
10 to 17 Machine serial number.
Item Description
A Identification plate
JCB MANUFACTURING LTD.
TALEGAON,
DIST PUNE-410507
INDIA
MADE IN
INDIA
8. Introduction
Identifying Your Machine
6 69813/2000-02
Component Identification Plate
Engine
The engine data labels are attached to the cylinder block.
P041680-53
Fig 5.
ENGINE TYPE
ENGINE No.
RATING kW/hp rpm
RATINGSTD.
GOVERNING CLASS
KIRLOSKAR OIL ENGINES LTD
INDIA
ENGINE TYPE
RATING kW/hp RPM
RATING STD.
GOVERNING CLASS
ENGINE NO.
Enriching Lives
KIRLOSKAR OIL ENGINES
INDIA LTD
9. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-7 1-79813/2000-02
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 3. Fastener Types
( T 1-7).
Table 3. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 6.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
16. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-14 1-149813/2000-02
'Torque Stop' Hose System
Fig 8.
`Torque Stop' Hoses 8-B screwed into adaptors 8-A seal
onto an 'O' ring 8-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 8-D, which acts
as a physical stop.
Note: Minimum dimension 8-E fixed by shoulder 8-D.
Table 14. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
17. Section 1 - General Information
Service Consumables
Sealing and Retaining Compounds
1-41 1-419813/2000-02
Service Consumables
Sealing and Retaining Compounds
T11-001_4
Table 15.
Type Description Part No. Quantity
JCB Multi-Gasket A medium strength sealant suitable for all sizes of
gasket flanges, and for hydraulic fittings of 25-65 mm
diameter.
4102/1212 50 ml
JCB High Strength Threadlocker A high strength locking fluid for use with threaded
components. Gasketing for all sizes of flange where
the strength of the joint is important.
4102/0551 50 ml
JCB Retainer (High Strength) For all retaining parts which are unlikely to be
dismantled.
4101/0601 10 ml
4101/0651 50 ml
JCB Threadlocker and Sealer A medium strength locking fluid for sealing and
retaining nuts, bolts, and screws up to 50 mm
diameter, and for hydraulic fittings up to 25 mm
diameter.
4101/0250 10 ml
4101/0251 50 ml
JCB Threadlocker and Sealer
(High Strength)
A high strength locking fluid for sealing and retaining
nuts, bolts, and screws up to 50 mm diameter, and
for hydraulic fittings up to 25 mm diameter.
4101/0550 10 ml
4101/0552 200 ml
JCB Threadseal A medium strength thread sealing compound. 4102/1951 50 ml
JCB Activator A cleaning primer which speeds the curing rate of
anaerobic products.
4104/0251 200 ml (Aerosol)
4104/0253 1 ltr (Bottle)
JCB Cleaner/Degreaser For degreasing components prior to use of
anaerobic adhesives and sealants.
4104/1557 400 ml (Aerosol)
Direct Glazing Kit For one pane of glass; comprises of:
– 1 x Ultra Fast Adhesive (310 ml)
– 1 x Active Wipe 205 (30 ml)
– 1 x Black Primer 206J (30 ml)
– plus applicator nozzle etc.
993/55700
Ultra Fast Adhesive For direct glazing. 4103/2109 310 ml
Active Wipe 205 For direct glazing. 4104/1203 250 ml
Black Primer 206J For direct glazing. 4201/4906 30 ml
Clear Silicone Sealant To seal butt jointed glass. 4102/0901
Plastic to Metal Bonder To seal plastic to metal joints. 4103/0956 50 g
Black Polyurethane Sealant To finish exposed edges of laminated glass. 4102/2309 310 ml
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19. Section 1 - General Information
1-43 1-439813/2000-02
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
- Rivet Nut Tool - see Tool Detail Reference (Section 1) B
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
926/15500 Rubber Spacer Blocks B
992/12300 12V Mobile Oven B
992/12400 240V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
4104/1310 Hand Cleaner B
892/00281 AVO Meter (not illustrated) C
892/00298 Fluke Meter C
892/00285 Hyd. Oil Temperature Probe C
892/00284 Digital Tachometer C
892/01174 DLA Kit C
331/22966 Pump Drive Alignment Tool (not illustrated) E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) E
- 'T' Adaptors - see Tool Detail Reference (Section 1) E
20. Section 1 - General Information
Service Tools
Numerical List
1-44 1-449813/2000-02
- Female Blanking Caps - see Tool Detail Reference (Section 1) E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) E
- Female Connectors - see Tool Detail Reference (Section 1) E
- Bonded Washers - see Tool Detail Reference (Section 1) E
- Ram Protection Sleeves - see Tool Detail Reference (Section 1) E
892/00334 Ram Seal Fitting Tool E
Hexagon Spanners - see Tool Detail Reference (Section 1) E
892/01027 Piston Seal Assembly Tool E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) E
- Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) E
992/10100 Spool Clamp E
892/00039 Spool Clamp E
992/02800 ARV Extractor E
331/31069 Test Block for A.R.V. E
892/00891 Valve Spool Seal Fitting Tool E
892/00346 Gauge E
892/00279 Gauge E
892/00280 Gauge E
892/00347 Connector E
892/00254 Hose E
- Ram Jigs - see Tool Detail Reference (Section 1) E
- Ram Piston Nut Spanners - see Tool Detail Reference (Section 1) E
- Socket Box Wrench E
- Nut Adapter E
- Seal Ring Tool E
- Stopper E
- Bearing Rig E
- Inserting Seal Ring and Correction Jig - see Tool Detail Reference (Section 1) E
- Jig for Pulling Out, Press-fitting Bushing - see Tool Detail Reference (Section 1) E
- Jig for Press-fitting Wiper Ring - see Tool Detail Reference (Section 1) E
- Jig for Inserting Cylinder Head - see Tool Detail Reference (Section 1) E
- Seal Ring and Connector Jig - see Tool Detail Reference (Section 1) E
- Bush Removal Jig - see Tool Detail Reference (Section 1) E
- Bush Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
892/00041 De-glazing Tool K
Part
Number
Description See Section
21. Section 1 - General Information
Service Tools
Tool Detail Reference
1-45 1-459813/2000-02
Tool Detail Reference
Section B - Body and Framework
Note: Not all service tools are illustrated.
Fig 9. 993/68100 Slide Hammer Kit
1 993/68101 Slide Hammer 7 993/68107 Bar - M20 x M20 X 800 mm
2 993/68102 End Stops 8 993/68108 Adaptor - M20 x 7/8" UNF
3 993/68103 Adaptor - M20 x 5/8" UNF 9 993/68109 Adaptor - M20 x M12
4 993/68104 Adaptor - M20 x 1" UNF 10 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
5 993/68105 Adaptor - M20 x M20 11 993/68111 Adaptor - M20 x 1/2" UNF
6 993/68106 Adaptor - M20 x M24
Fig 10. Rivet Nut Tool
1 826/01099 M6 x 16 mm Rivet Nut
826/01101 M6 x 19 mm Rivet Nut
826/01102 M8 x 18 mm Rivet Nut
826/01103 M8 x 21 mm Rivet Nut
826/01104 M10 x 23 mm Rivet Nut
826/01105A M10 x 26 mm Rivet Nut
2 - Installation Tool available from: Bollhoff
Fastenings Ltd (www.bollhof.com)