This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which are the original type used, and Dacromet fasteners, which are an improved corrosion resistant type. Dacromet fasteners have a lower torque setting than zinc fasteners. The document provides tables with torque settings for UNF and metric fasteners under lubricated and unlubricated conditions. It stresses that the correct torque must be used depending on the type of fastener.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsufjdjfjkskekmmd
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
New holland w230 c tier 4 wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine from a wheel loader. It involves marking components for reinstallation, draining fluids like coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Removal requires proper safety procedures and draining of hydraulic pressure before disconnecting hoses and electrical connections.
New holland w190 c tier 4a (interim) wheel loader service repair manualfijsfjskekmme
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided throughout to prevent injury or damage when servicing the machine.
New holland w170 b wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine and radiator from a W170B wheel loader. It is a 14 step process that includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Safety precautions are described at the beginning such as parking the machine, lowering attachments, and discharging pressure from hydraulic circuits.
New holland w130 d xr tier4b wheel loader service repair manualfijsfjskekmme
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
New holland w80 btc wheel loader service repair manualfijsfjskekmme
This document provides safety instructions and technical specifications for a repair manual. It outlines general safety precautions for working on equipment, including stopping the engine and relieving hydraulic pressure before removing parts. Emergency procedures and required safety equipment are also described. Technical details covered include the machine models and print numbers for the repair manual volumes.
New holland w60 c zb tier 4a (interim) compact wheel loader service repair ma...fijsfjskekmme
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and temperature sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
Jcb vm115 tier ii roller service repair manual sn 2034000 onwardsufjdjfjkskekmmd
This document is a service manual for a JCB VM 115-TIER II vibratory single drum roller. It contains sections covering general information, safety labels, machine identification, security, service consumables, service tools, torque settings, and maintenance procedures for the body/framework, electrics, hydraulics, steering, engine, and vibration systems. The manual provides instructions and specifications to assist with servicing and repairing the roller. Safety warnings are included throughout reminding technicians to take precautions such as using lockout procedures before starting maintenance work.
This document provides a summary of torque settings and identifies different types of fasteners used on JCB machines. It discusses zinc plated fasteners, Dacromet fasteners, and the identifying colors and part number suffixes of each. Torque setting tables are provided for UNF Grade 'S' and metric Grade 8.8 fasteners under lubricated and unlubricated conditions. Verbus ripp bolts are also mentioned, and it notes their torque settings are application specific.
New holland w230 c tier 4 wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine from a wheel loader. It involves marking components for reinstallation, draining fluids like coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Removal requires proper safety procedures and draining of hydraulic pressure before disconnecting hoses and electrical connections.
New holland w190 c tier 4a (interim) wheel loader service repair manualfijsfjskekmme
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided throughout to prevent injury or damage when servicing the machine.
New holland w170 b wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine and radiator from a W170B wheel loader. It is a 14 step process that includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Safety precautions are described at the beginning such as parking the machine, lowering attachments, and discharging pressure from hydraulic circuits.
New holland w130 d xr tier4b wheel loader service repair manualfijsfjskekmme
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
New holland w80 btc wheel loader service repair manualfijsfjskekmme
This document provides safety instructions and technical specifications for a repair manual. It outlines general safety precautions for working on equipment, including stopping the engine and relieving hydraulic pressure before removing parts. Emergency procedures and required safety equipment are also described. Technical details covered include the machine models and print numbers for the repair manual volumes.
New holland w60 c zb tier 4a (interim) compact wheel loader service repair ma...fijsfjskekmme
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and temperature sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
New holland td5.65 tractor service repair manualfijsfjskekmme
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, followed by detailed sections on the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians.
New holland tc45 da tractor service repair manualfijsfjskekmme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
New holland t8040 tractor service repair manualfijsfjskekmme
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure to circuits like brakes and transmission, and the rear supplying charge flow to the piston pump. An optional high flow piston pump is also described that provides more hydraulic flow.
New holland t6070 tractor service repair manualfijsfjskekmme
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t3040 tractor service repair manualfijsfjskekmme
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, air conditioning, electrical systems, and the cab. Each section provides specifications, torque settings, troubleshooting information, removal and installation instructions, and disassembly/assembly procedures for maintaining and repairing the components.
New holland t9.480 tractor service repair manualfijsfjskekmme
This service manual provides information for servicing the engines, fuel systems, air intake systems, cooling systems, exhaust systems, and other components of various tractor models. It includes specifications, maintenance procedures, and troubleshooting information to assist technicians in repairing components. The manual is intended to be used by qualified dealership personnel when performing maintenance and repairs.
New holland t8.410 tractor service repair manual (pin zfre03123 and above)fijsfjskekmme
This service manual provides information for servicing the engines, transmissions, axles, hydraulics, electrical systems, and other components of T8 tractor models 320-410 with Powershift transmissions. The manual includes specifications, maintenance procedures, and troubleshooting information to assist technicians with repairs and maintenance.
New holland kobelco e235 sr crawler excavator service repair manualfijsfjskekmme
The document provides safety precautions and guidelines for disassembling, inspecting, repairing, and reassembling an excavator. Some key points include:
- Clean the excavator before bringing it into the repair shop to make work more efficient and prevent damage.
- Wear appropriate protective equipment like safety shoes, glasses and remove jewelry before working. Support or block components that need to be raised for access.
- Relieve pressure from hydraulic systems before disconnecting lines and drain fluids before removing components. Mark parts for reassembly.
- Inspect disassembled parts for wear, measure clearances and clean parts thoroughly before reassembly. Replace seals, gaskets and apply lubricants as specified
New holland eh130 crawler excavator service repair manualfijsfjskekmme
This document is a service manual for the New Holland Construction EH130 crawler excavator. It contains 6 sections that cover specifications, maintenance, systems, disassembly/assembly, troubleshooting, and the engine. The table of contents lists chapters for safety information, specifications, attachment dimensions, tools, maintenance schedules, procedures, systems, components, troubleshooting guides, and the engine. It provides detailed instructions and specifications to service technicians for repairing and maintaining the excavator.
New holland eh45 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH45 compact excavator. It contains 7 sections covering specifications, maintenance, systems, disassembly, troubleshooting, engine, and miscellaneous topics. The manual provides safety instructions that must be followed when operating or performing maintenance on the excavator, including wearing protective equipment, disconnecting the battery before working on the machine, and lowering attachments to the ground before starting any repairs. It lists specific precautions for different systems and components to prevent injuries.
New holland eh35 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH35 compact excavator. It contains 7 sections that cover specifications, maintenance, systems, disassembly, troubleshooting, the engine, and miscellaneous topics. The sections are further broken down into chapters that provide details on tools, maintenance schedules, hydraulic and electrical systems, component removal and installation, and troubleshooting guides for hydraulic, electrical and engine issues. Safety precautions are outlined that must be followed when operating or servicing the excavator.
New holland eh15 hydraulic excavator service repair manualfijsfjskekmme
This document is a service manual for the EH15 hydraulic excavator. It contains specifications, maintenance procedures, troubleshooting guides, and component level descriptions for the excavator. The manual is divided into multiple sections covering general information, specifications, systems, components, troubleshooting, and the engine. It provides technical information and instructions to aid in servicing and repairing the EH15 excavator.
New holland e18 c cab tier iv engine mini excavator service repair manualfijsfjskekmme
This document is a service manual that provides specifications and repair instructions for an E18C mini excavator engine. It includes detailed sections on the engine and crankcase, valve drive and gears, cylinder heads, connecting rods and pistons, crankshaft and flywheel, fuel system components, air cleaners and lines, intake and exhaust manifolds, engine cooling system, fan and drive, engine lubrication system, and special tools. The engine model is a Mitsubishi L3E with 3 cylinders in a vertical, water-cooled configuration. Specifications such as bore, stroke, displacement, compression ratio, valve timing and lift are provided.
New holland e215 c crawler excavator service repair manualfijsfjskekmme
Here are the key steps to prepare the engine for removal:
1. Disconnect the battery ground cable.
2. Remove components mounted on top of the engine like the bonnet, guard, air cleaner hose, radiator hose, fuel hose, and wiring harnesses.
3. If necessary, remove additional components like the pump, muffler, and radiator.
4. Disconnect electrical connections like the starter cable, alternator terminal, and sensor connectors.
5. Prepare an engine stand to securely support the engine once removed.
Hyster k005 (h4.00 xm europe) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a lift truck counterweight, hood, overhead guard, LED lights, operator restraint system, and radiator. It includes descriptions of each component and instructions for their removal and installation. Safety warnings are provided, such as the need to block the lift truck when removing heavy components to prevent tipping. Counterweight removal requires installing eyebolts and a lifting device. Hood, lights, and other components require disconnecting mounting hardware and electrical connections. The radiator draining coolant and hoses are disconnected before removal.
Hyster f019 (h360 hd) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The summary is provided in 3 sentences or less as requested.
Hyster d010 (s30 xm) forklift service repair manualfijsfjskekmme
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster d005 (h70 e europe) forklift service repair manualfijsfjskekmme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c114 (e30 xl) forklift service repair manualfijsfjskekmme
This document provides descriptions and diagrams of steering systems for E25XL, E30XL, and E35XL lift trucks. There are two types of power steering systems: power steering and power steering with on-demand. The power steering system uses an electric motor and pump to continuously supply hydraulic pressure when the key is on. The on-demand system only operates the pump motor when the steering wheel is turned. Both systems use hydraulic oil routed through a control unit and cylinder or motor to steer the truck in response to rotation of the steering wheel.
Hyster c008 (h470 c 48) forklift service repair manualfijsfjskekmme
1) The document provides descriptions and repair procedures for gear pumps. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair procedures include removal, disassembly, cleaning, inspection, and reassembly of the pump. The most common cause of pump failure requiring repair is worn or damaged seals.
3) Inspection of gears, gear housing, thrust plates and other parts is described to check for excessive wear or damage from lack of lubrication or foreign material contamination. Replacement of worn parts is recommended along with cleaning and replacement of all seals during reassembly.
New holland td5.65 tractor service repair manualfijsfjskekmme
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, followed by detailed sections on the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians.
New holland tc45 da tractor service repair manualfijsfjskekmme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
New holland t8040 tractor service repair manualfijsfjskekmme
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure to circuits like brakes and transmission, and the rear supplying charge flow to the piston pump. An optional high flow piston pump is also described that provides more hydraulic flow.
New holland t6070 tractor service repair manualfijsfjskekmme
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t3040 tractor service repair manualfijsfjskekmme
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, air conditioning, electrical systems, and the cab. Each section provides specifications, torque settings, troubleshooting information, removal and installation instructions, and disassembly/assembly procedures for maintaining and repairing the components.
New holland t9.480 tractor service repair manualfijsfjskekmme
This service manual provides information for servicing the engines, fuel systems, air intake systems, cooling systems, exhaust systems, and other components of various tractor models. It includes specifications, maintenance procedures, and troubleshooting information to assist technicians in repairing components. The manual is intended to be used by qualified dealership personnel when performing maintenance and repairs.
New holland t8.410 tractor service repair manual (pin zfre03123 and above)fijsfjskekmme
This service manual provides information for servicing the engines, transmissions, axles, hydraulics, electrical systems, and other components of T8 tractor models 320-410 with Powershift transmissions. The manual includes specifications, maintenance procedures, and troubleshooting information to assist technicians with repairs and maintenance.
New holland kobelco e235 sr crawler excavator service repair manualfijsfjskekmme
The document provides safety precautions and guidelines for disassembling, inspecting, repairing, and reassembling an excavator. Some key points include:
- Clean the excavator before bringing it into the repair shop to make work more efficient and prevent damage.
- Wear appropriate protective equipment like safety shoes, glasses and remove jewelry before working. Support or block components that need to be raised for access.
- Relieve pressure from hydraulic systems before disconnecting lines and drain fluids before removing components. Mark parts for reassembly.
- Inspect disassembled parts for wear, measure clearances and clean parts thoroughly before reassembly. Replace seals, gaskets and apply lubricants as specified
New holland eh130 crawler excavator service repair manualfijsfjskekmme
This document is a service manual for the New Holland Construction EH130 crawler excavator. It contains 6 sections that cover specifications, maintenance, systems, disassembly/assembly, troubleshooting, and the engine. The table of contents lists chapters for safety information, specifications, attachment dimensions, tools, maintenance schedules, procedures, systems, components, troubleshooting guides, and the engine. It provides detailed instructions and specifications to service technicians for repairing and maintaining the excavator.
New holland eh45 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH45 compact excavator. It contains 7 sections covering specifications, maintenance, systems, disassembly, troubleshooting, engine, and miscellaneous topics. The manual provides safety instructions that must be followed when operating or performing maintenance on the excavator, including wearing protective equipment, disconnecting the battery before working on the machine, and lowering attachments to the ground before starting any repairs. It lists specific precautions for different systems and components to prevent injuries.
New holland eh35 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH35 compact excavator. It contains 7 sections that cover specifications, maintenance, systems, disassembly, troubleshooting, the engine, and miscellaneous topics. The sections are further broken down into chapters that provide details on tools, maintenance schedules, hydraulic and electrical systems, component removal and installation, and troubleshooting guides for hydraulic, electrical and engine issues. Safety precautions are outlined that must be followed when operating or servicing the excavator.
New holland eh15 hydraulic excavator service repair manualfijsfjskekmme
This document is a service manual for the EH15 hydraulic excavator. It contains specifications, maintenance procedures, troubleshooting guides, and component level descriptions for the excavator. The manual is divided into multiple sections covering general information, specifications, systems, components, troubleshooting, and the engine. It provides technical information and instructions to aid in servicing and repairing the EH15 excavator.
New holland e18 c cab tier iv engine mini excavator service repair manualfijsfjskekmme
This document is a service manual that provides specifications and repair instructions for an E18C mini excavator engine. It includes detailed sections on the engine and crankcase, valve drive and gears, cylinder heads, connecting rods and pistons, crankshaft and flywheel, fuel system components, air cleaners and lines, intake and exhaust manifolds, engine cooling system, fan and drive, engine lubrication system, and special tools. The engine model is a Mitsubishi L3E with 3 cylinders in a vertical, water-cooled configuration. Specifications such as bore, stroke, displacement, compression ratio, valve timing and lift are provided.
New holland e215 c crawler excavator service repair manualfijsfjskekmme
Here are the key steps to prepare the engine for removal:
1. Disconnect the battery ground cable.
2. Remove components mounted on top of the engine like the bonnet, guard, air cleaner hose, radiator hose, fuel hose, and wiring harnesses.
3. If necessary, remove additional components like the pump, muffler, and radiator.
4. Disconnect electrical connections like the starter cable, alternator terminal, and sensor connectors.
5. Prepare an engine stand to securely support the engine once removed.
Hyster k005 (h4.00 xm europe) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a lift truck counterweight, hood, overhead guard, LED lights, operator restraint system, and radiator. It includes descriptions of each component and instructions for their removal and installation. Safety warnings are provided, such as the need to block the lift truck when removing heavy components to prevent tipping. Counterweight removal requires installing eyebolts and a lifting device. Hood, lights, and other components require disconnecting mounting hardware and electrical connections. The radiator draining coolant and hoses are disconnected before removal.
Hyster f019 (h360 hd) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The summary is provided in 3 sentences or less as requested.
Hyster d010 (s30 xm) forklift service repair manualfijsfjskekmme
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster d005 (h70 e europe) forklift service repair manualfijsfjskekmme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c114 (e30 xl) forklift service repair manualfijsfjskekmme
This document provides descriptions and diagrams of steering systems for E25XL, E30XL, and E35XL lift trucks. There are two types of power steering systems: power steering and power steering with on-demand. The power steering system uses an electric motor and pump to continuously supply hydraulic pressure when the key is on. The on-demand system only operates the pump motor when the steering wheel is turned. Both systems use hydraulic oil routed through a control unit and cylinder or motor to steer the truck in response to rotation of the steering wheel.
Hyster c008 (h470 c 48) forklift service repair manualfijsfjskekmme
1) The document provides descriptions and repair procedures for gear pumps. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair procedures include removal, disassembly, cleaning, inspection, and reassembly of the pump. The most common cause of pump failure requiring repair is worn or damaged seals.
3) Inspection of gears, gear housing, thrust plates and other parts is described to check for excessive wear or damage from lack of lubrication or foreign material contamination. Replacement of worn parts is recommended along with cleaning and replacement of all seals during reassembly.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
3. Section 1 - General Information
Contents
1-i 1-i
Page No.Contents
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-2
Cross References ..................................................................................1-2
Machine Description .................................................................................. 1-3
The JCB Tracked Excavator ..................................................................1-3
Intended Use .........................................................................................1-3
Component Location .............................................................................1-4
Identifying Your Machine ........................................................................... 1-7
Machine Identification Plate ..................................................................1-7
Component Identification Plates ............................................................1-8
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-9
Introduction ............................................................................................1-9
Bolts and Screws ...................................................................................1-9
Hydraulic Connections ............................................................................. 1-13
'O' Ring Face Seal System ..................................................................1-13
'Torque Stop' Hose System .................................................................1-16
Service Tools
Numerical List .......................................................................................... 1-17
Tool Detail Reference .............................................................................. 1-20
Section B - Body and Framework ........................................................1-20
Section C - Electrics ............................................................................1-24
Section E - Hydraulics .........................................................................1-25
Section K - Engine ...............................................................................1-39
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-41
Terms and Definitions
Colour Coding .......................................................................................... 1-43
Hydraulic Schematic Colour Codes .....................................................1-43
4. Section 1 - General Information
1-1 1-19813/2400-2
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– JCB JS220 from serial number 2163177 to 2168079.
– JCB JS210LC with JCB Dieselmax Engine from serial
number 2163079 to 2163161.
– JCB JS210LC from serial number 2163079 to
2168079.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About this Manual
1-2 1-29813/2400-2
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
A
B
6. Section 1 - General Information
Introduction
Machine Description
1-3 1-39813/2400-2
Machine Description
The JCB Tracked Excavator
The JCB Tracked Excavator is a self propelled machine
comprising a tracked undercarriage and a revolving upper
structure which incorporates a boom, dipper, bucket and
swing mechanism. It is mainly used for digging below
ground level with bucket motions towards the machine.
The upper structure can swing 360 degrees and discharge
material while the tracked undercarriage remains
stationary.
Intended Use
The machine is intended to be used under normal
conditions for the applications described in this manual. If
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be
equipped for use in these environments.
The machine is primarily designed for excavating with a
bucket, without movement of the undercarriage during the
work cycle. An excavator work cycle normally comprises
excavating, elevating, swinging and discharging of
material. An excavator can also be used for object or
material handling/transportation provided it meets the
lifting regulations.
7. Section 1 - General Information
Introduction
Machine Description
1-4 1-49813/2400-2
Component Location
Note: The illustration(s) show a typical machine model;
your machine may look different from the model shown.
1 Bucket
2 Bucket Link
3 Dipper Link
4 Bucket Ram
5 Dipper
6 Tipping Ram
7 Boom
8 Boom Ram
9 Operators Cab
10 Hydraulic Pump
11 Counterweight
12 Slew Ring
13 Slew Motor/Gearbox
14 Main Valve Block
15 Hydraulic Oil Tank
16 Hydraulic Tank Breather
17 Pilot Oil Filter
18 Return Filter
19 Suction Filter
20 Drain Line Filter
21 Plexus Filter
22 Breaker In-line Filter
23 Fuel Tank
24 Engine Fuel Filter/Sedimenter
25 Primary Fuel Filter/Sedimenter
26 Main Fuel Filter/Sedimenter
27 Battery
28 Air Pre Cleaner (option)
29 Air Filter
30 Track Plate
31 Track Gearbox
32 Lower Roller
33 Upper Roller
34 Recoil Spring
35 Idler Wheel
36 Front Attachment Pin
37 Engine Oil Pan
38 Remote Engine Oil Filter
8. Section 1 - General Information
Introduction
Machine Description
1-5 1-59813/2400-2
Fig 1.
13
10
11
14
1516
12
10. Section 1 - General Information
Introduction
Identifying Your Machine
1-7 1-79813/2400-2
Identifying Your Machine
Machine Identification Plate
Your machine has a data plate, located on the outside the
cab as shown at A. The machine serial number is inscribed
at B which is the baseplate of the rear
frameK Fig 3. ( T 1-7).
Fig 3.
K Fig 4. ( T 1-7)
Fig 4.
Typical Product Identification Number (PIN)
1 World Manufacturer Code (JCB)
2 Machine Type and Model (JS102 = JS330 Tracked)
3 Randomly Generated Check Letter
4 Machine Serial Number (01474000)
1 2 3 4
JCB JS102 C 01474000
11. Section 1 - General Information
Introduction
Identifying Your Machine
1-8 1-89813/2400-2
Component Identification Plates
Typical Engine Identification Number
Each JCB Engine has a unique identification number
stamped on the main engine block, as shown A.
When ordering replacement parts, always quote the
complete engine serial number. K Fig 5. ( T 1-8).
D021990
Fig 5.
12. Section 1 - General Information
1-9 1-99813/2400-2
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-9).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 6.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
19. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-16 1-169813/2400-2
'Torque Stop' Hose System
Fig 8.
`Torque Stop' Hoses 8-B screwed into adaptors 8-A seal
onto an 'O' ring 8-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 8-D, which acts
as a physical stop.
Note: Minimum dimension 8-E fixed by shoulder 8-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
20. Section 1 - General Information
1-17 1-179813/2400-2
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
993/68100 Slide Hammer Kit - see Tool Detail Reference (Section 1) for content B
- Rivet Nut Tool - see Tool Detail Reference (Section 1) B
892/00842 Glass Lifter B
892/00843 Folding Stand for Holding Glass B
892/00845 Cartridge Gun B
892/00846 Glass Extractor (Handles) B
892/00847 Nylon Spatula B
892/00848 Wire Starter B
892/00849 Braided Cutting Wire B
926/15500 Rubber Spacer Blocks B
992/12300 12V Mobile Oven B
992/12400 240V Static Oven (2 Cartridge) B
992/12800 Cut-Out Knife B
992/12801 'L' Blades B
4104/1310 Hand Cleaner B
892/00281 AVO Meter (not illustrated) C
892/00298 Fluke Meter C
892/00285 Hyd. Oil Temperature Probe C
892/00284 Digital Tachometer C
892/01174 DLA Kit C
331/22966 Pump Drive Alignment Tool (not illustrated) E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) E
- 'T' Adaptors - see Tool Detail Reference (Section 1) E
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22. Section 1 - General Information
Service Tools
Numerical List
1-18 1-189813/2400-2
- Female Blanking Caps - see Tool Detail Reference (Section 1) E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) E
- Female Connectors - see Tool Detail Reference (Section 1) E
- Bonded Washers - see Tool Detail Reference (Section 1) E
- Ram Protection Sleeves - see Tool Detail Reference (Section 1) E
892/00334 Ram Seal Fitting Tool E
Hexagon Spanners - see Tool Detail Reference (Section 1) E
892/01027 Piston Seal Assembly Tool E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) E
- Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) E
992/10100 Spool Clamp E
892/00039 Spool Clamp E
992/02800 ARV Extractor E
331/31069 Test Block for A.R.V. E
892/00891 Valve Spool Seal Fitting Tool E
892/00346 Gauge E
892/00279 Gauge E
892/00280 Gauge E
892/00347 Connector E
892/00254 Hose E
- Ram Jigs - see Tool Detail Reference (Section 1) E
- Ram Piston Nut Spanners - see Tool Detail Reference (Section 1) E
- Socket Box Wrench E
- Nut Adapter E
- Seal Ring Tool E
- Stopper E
- Bearing Rig E
- Inserting Seal Ring and Correction Jig - see Tool Detail Reference (Section 1) E
- Jig for Pulling Out, Press-fitting Bushing - see Tool Detail Reference (Section 1) E
- Jig for Press-fitting Wiper Ring - see Tool Detail Reference (Section 1) E
- Jig for Inserting Cylinder Head - see Tool Detail Reference (Section 1) E
- Seal Ring and Connector Jig - see Tool Detail Reference (Section 1) E
- Bush Removal Jig - see Tool Detail Reference (Section 1) E
- Bush Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
- Wiper Ring Fitting Jig - see Tool Detail Reference (Section 1) E
Part
Number
Description See Section
23. Section 1 - General Information
Service Tools
Numerical List
1-19 1-199813/2400-2
892/00041 De-glazing Tool K
Part
Number
Description See Section
24. Section 1 - General Information
Service Tools
Tool Detail Reference
1-20 1-209813/2400-2
Tool Detail Reference
Section B - Body and Framework
Note: Not all service tools are illustrated.
Fig 9. 993/68100 Slide Hammer Kit
1 993/68101 Slide Hammer 7 993/68107 Bar - M20 x M20 X 800 mm
2 993/68102 End Stops 8 993/68108 Adaptor - M20 x 7/8" UNF
3 993/68103 Adaptor - M20 x 5/8" UNF 9 993/68109 Adaptor - M20 x M12
4 993/68104 Adaptor - M20 x 1" UNF 10 993/68110 Adaptor - M20 x 5/8" UNF (Shoulder)
5 993/68105 Adaptor - M20 x M20 11 993/68111 Adaptor - M20 x 1/2" UNF
6 993/68106 Adaptor - M20 x M24
Fig 10. Rivet Nut Tool
1 826/01099 M6 x 16 mm Rivet Nut
826/01101 M6 x 19 mm Rivet Nut
826/01102 M8 x 18 mm Rivet Nut
826/01103 M8 x 21 mm Rivet Nut
826/01104 M10 x 23 mm Rivet Nut
826/01105A M10 x 26 mm Rivet Nut
2 - Installation Tool available from: Bollhoff
Fastenings Ltd (www.bollhof.com)