This document provides information about torque settings for fasteners on JCB machines. It discusses zinc plated fasteners, which have a higher torque setting than Dacromet fasteners. Tables with torque settings in Newton meters and foot-pounds are provided for UNF Grade 'S' and metric grade 8.8 fasteners under lubricated and unlubricated conditions. Mixing different types of fasteners is not recommended as it could affect the torque characteristics.
Volvo EC300D L (EC300DL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides service information about engine D8H, including:
- The engine is a 6-cylinder turbocharged diesel that meets Tier 4 emissions standards. It uses common rail fuel injection and an exhaust aftertreatment system.
- The electronic control unit (ECU) controls engine functions through the engine management system.
- The document describes engine components, identification information, lubrication, fuel, cooling, and other systems.
- It also outlines the engine protection functions of the ECU and warning indicators to protect the engine from damage.
- Procedures are provided for replacing the ECU, both for non-programmed and pre-programmed units, using the VCADS
Volvo EC290C NL EC290CNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals of an engine using VCADS Pro software and an oscilloscope. It describes how to connect the oscilloscope to the VCADS Pro computer and perform a test to read off the flywheel and camshaft signals. An example readout of the sensor signals on the oscilloscope is shown. Instructions are included for saving the readout files without overwriting the original.
Volvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals on an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform a test to view the sensor signals. Connecting an oscilloscope to VCADS Pro allows viewing the signals from the flywheel and camshaft sensors to check that they are being received correctly. Saving the read-off is recommended to save the signal data.
Volvo EC290C LD (EC290CLD) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides technical specifications and descriptions for various engine components of the D7E engine, including:
- The cylinder head is made of grey cast iron with vertical air intake and horizontal exhaust outlets. It uses replaceable valve guides and a modified coolant flow system.
- The cylinder block is cast in one piece with wet, replaceable cylinder liners. Combustion pressure is directed to the main bearings.
- The cylinder head uses multi-layer gaskets in three thicknesses to adjust piston projection clearance.
- Cylinder liners are sealed at the bottom with two O-rings and at the top by the cylinder head gasket pressure.
- Pistons are
Volvo EC290C L (EC290CL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on checking camshaft and flywheel signals from an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform a test to view the sensor signals. An example readout shows signals from the flywheel and camshaft sensors. Instructions are included for saving the readout files.
Volvo EC290B NLC EC290BNLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information on an engine, including:
1. The engine is a 6-cylinder Volvo D7D or D7E diesel engine with cast iron blocks and heads.
2. It has a low swirl combustion process and high pressure injection system with individual pumps.
3. The document contains diagrams and descriptions of engine components like the cylinder head, liner, pistons, and piston rings. It also describes the piston cooling system.
Volvo EC290B LR (EC290BLR) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides descriptions of engine components for a Volvo D7D engine, including:
- The cylinder head is made of grey cast iron with vertical air intake and horizontal exhaust. It uses three different thickness cylinder head gaskets.
- The cylinder liners are wet sleeves sealed with two O-rings at the bottom.
- The pistons are aluminum alloy with a combustion cavity, flywheel symbol, and cooled by oil spray from nozzles in the main bearings. They use two compression rings and one oil ring.
- The piston rings include two compression rings, one with a cast iron carrier, and one oil ring with a beveled edge.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes diagrams and descriptions of the engine components, such as the cylinder head, liners, pistons, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information and procedures are also outlined, such as checking codes, parameters, and performing basic engine tests to diagnose issues.
Volvo EC300D L (EC300DL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides service information about engine D8H, including:
- The engine is a 6-cylinder turbocharged diesel that meets Tier 4 emissions standards. It uses common rail fuel injection and an exhaust aftertreatment system.
- The electronic control unit (ECU) controls engine functions through the engine management system.
- The document describes engine components, identification information, lubrication, fuel, cooling, and other systems.
- It also outlines the engine protection functions of the ECU and warning indicators to protect the engine from damage.
- Procedures are provided for replacing the ECU, both for non-programmed and pre-programmed units, using the VCADS
Volvo EC290C NL EC290CNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals of an engine using VCADS Pro software and an oscilloscope. It describes how to connect the oscilloscope to the VCADS Pro computer and perform a test to read off the flywheel and camshaft signals. An example readout of the sensor signals on the oscilloscope is shown. Instructions are included for saving the readout files without overwriting the original.
Volvo EC290C LR (EC290CLR) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals on an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform a test to view the sensor signals. Connecting an oscilloscope to VCADS Pro allows viewing the signals from the flywheel and camshaft sensors to check that they are being received correctly. Saving the read-off is recommended to save the signal data.
Volvo EC290C LD (EC290CLD) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides technical specifications and descriptions for various engine components of the D7E engine, including:
- The cylinder head is made of grey cast iron with vertical air intake and horizontal exhaust outlets. It uses replaceable valve guides and a modified coolant flow system.
- The cylinder block is cast in one piece with wet, replaceable cylinder liners. Combustion pressure is directed to the main bearings.
- The cylinder head uses multi-layer gaskets in three thicknesses to adjust piston projection clearance.
- Cylinder liners are sealed at the bottom with two O-rings and at the top by the cylinder head gasket pressure.
- Pistons are
Volvo EC290C L (EC290CL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on checking camshaft and flywheel signals from an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform a test to view the sensor signals. An example readout shows signals from the flywheel and camshaft sensors. Instructions are included for saving the readout files.
Volvo EC290B NLC EC290BNLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information on an engine, including:
1. The engine is a 6-cylinder Volvo D7D or D7E diesel engine with cast iron blocks and heads.
2. It has a low swirl combustion process and high pressure injection system with individual pumps.
3. The document contains diagrams and descriptions of engine components like the cylinder head, liner, pistons, and piston rings. It also describes the piston cooling system.
Volvo EC290B LR (EC290BLR) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides descriptions of engine components for a Volvo D7D engine, including:
- The cylinder head is made of grey cast iron with vertical air intake and horizontal exhaust. It uses three different thickness cylinder head gaskets.
- The cylinder liners are wet sleeves sealed with two O-rings at the bottom.
- The pistons are aluminum alloy with a combustion cavity, flywheel symbol, and cooled by oil spray from nozzles in the main bearings. They use two compression rings and one oil ring.
- The piston rings include two compression rings, one with a cast iron carrier, and one oil ring with a beveled edge.
Volvo EC290B LC (EC290BLC) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes diagrams and descriptions of the engine components, such as the cylinder head, liners, pistons, valves, and internal exhaust gas recirculation system.
3. Troubleshooting information and procedures are also outlined, such as checking codes, parameters, and performing basic engine tests to diagnose issues.
Volvo EC290B FX (EC290BFX) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes descriptions of various engine components like the cylinder head, liners, pistons, rings, valves, and an internal exhaust gas recirculation system.
3. It also provides an engine characteristic curve showing power, torque, and fuel consumption curves. Basic checks, troubleshooting information, and service information are outlined.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC250D NL (EC250DNL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about an engine. It describes the engine as a 6-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's electronic control system, exhaust aftertreatment system, and various protective functions. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC250D LR (EC250DLR) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about an engine. It describes the engine as a straight six-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's electronic control system and exhaust aftertreatment system. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC250D L EC250DL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides service information about an engine including:
1) The engine is a 6-cylinder turbocharged diesel that meets Tier 4 emissions standards and features technologies like common rail fuel injection and exhaust aftertreatment.
2) The electronic control unit controls engine functions and contains protections for high temperatures, pressures, and other extreme operating conditions.
3) The document provides location diagrams of engine components and procedures for replacing the electronic control unit using the VCADS Pro computer system to reprogram parameters.
Volvo EC240C NL EC240CNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information on an engine, including:
1. The D7E engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2. The engine uses Common Rail fuel injection controlled by an electronic control unit. Electronically controlled exhaust gas recirculation reduces emissions.
3. The document contains sections about various engine components like the cylinder head, cylinder block, pistons, and their descriptions.
Volvo EC240C LR EC240CLR Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals on an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform the test to view the signals from the flywheel and camshaft sensors on the oscilloscope screen. Performing this test allows checking that the sensor signals are being received correctly.
Volvo EC240C L EC240CL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals on an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform a test to view the sensor signals. Connecting an oscilloscope to VCADS Pro allows viewing the signals from the flywheel and camshaft sensors to check that they are being received correctly. Saving the read-off is recommended to save the signal data.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on the engine components of an EC240B FX excavator, including:
- The engine is a 6-cylinder, turbocharged diesel engine with cast iron block and cylinder head.
- The cylinder head is made of grey cast iron and has vertically entering intake air and horizontally exiting exhaust.
- The engine uses wet cylinder liners sealed with two O-rings and the cylinder head gasket.
- The pistons are made of aluminum alloy with a combustion cavity and flywheel symbol for orientation. They are cooled by oil spray and have two compression rings and one oil control ring.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. It also provides instructions for adjusting valve clearance, installing injection nozzles, and adjusting other parts at regular maintenance intervals. The procedures aim to ensure the engine operates efficiently by keeping components properly adjusted.
Volvo EC220D L EC220DL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on removing an engine from an excavator. It is a 20 step process that includes draining fluids, removing covers, disconnecting hoses and electrical connections, and removing mounting hardware. The goal is to safely separate the engine from other components to allow it to be lifted out of the machine. Safety warnings are provided to stop the engine and relieve pressures before working.
Volvo EC210C L (EC210CL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about an engine including:
1. The D6E engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2. Electronically controlled systems like Common Rail Fuel System and IEGR reduce emissions without exhaust aftertreatment.
3. The document provides diagrams showing engine components and their locations, as well as procedures for basic checks, troubleshooting, and checking camshaft and flywheel signals using VCADS Pro and an oscilloscope.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and identification plates.
2. Tightening torques for engine components.
3. Locations of engine components.
4. Characteristic curves showing engine output power, speed, torque, and fuel consumption.
5. Instructions for performing basic engine checks and troubleshooting procedures.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on servicing an engine, including:
1. It describes the engine as a 6-cylinder, 4-stroke diesel engine with details like a cast iron block and turbocharger.
2. It provides instructions for adjusting the engine's valves, which must be done every 1,000 hours or yearly, including the proper clearance for inlet and exhaust valves.
3. It lists specifications for the engine like its rated power, torque, displacement and compression ratio.
Volvo EC200B Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information about an engine, including:
1. The engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2. The engine uses a Common Rail Fuel System and electronically controlled internal exhaust gas recirculation to reduce emissions.
3. The document provides diagrams showing the location of engine components and describes how to check camshaft and flywheel signals using VCADS Pro software and an oscilloscope.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC160D NL EC160DNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
1. The document provides instructions for replacing the oil level sensor on an excavator. It describes draining the engine oil, disconnecting the wire harness and removing clamps, removing the old sensor, installing a new sensor, refilling the engine oil, and checking the oil level on startup.
2. The document describes the location of components in the lubrication system of an excavator, including the crankcase ventilation duct, oil cooler, turbocharger, oil pump, oil pan, remote port, and oil filter.
3. The document provides instructions for checking lubrication oil pressure with a pressure gauge, including installing fittings and gauges, starting the engine, and comparing the measured pressure to specifications.
Volvo EC160C NL EC160CNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides instructions for checking camshaft and flywheel sensor signals using VCADS Pro software and an oscilloscope. The steps include connecting the oscilloscope to the VCADS Pro computer and performing a flywheel and camshaft signal test. This allows viewing the sensor signals on the oscilloscope screen to check that the camshaft signal coincides with the engine's position. Connections and settings for the equipment are described. Sample oscilloscope readouts are shown.
Volvo EC160C L EC160CL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides instructions for checking camshaft and flywheel sensor signals using VCADS Pro and an oscilloscope. It describes how to connect the equipment and start the flywheel and camshaft signal test in VCADS Pro. It notes that using the "Save" function will overwrite original files, so "Save as..." should be used instead. An example readout of sensor signals from the oscilloscope is shown, displaying the signals from the flywheel and camshaft sensors.
Volvo EC160B LC EC160BLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on a Deutz D6D EBE2 engine, including:
- The engine is a 6-cylinder 4-stroke direct injected turbocharged aftercooled diesel.
- It has a cast iron block and head with hardened helical gears and passages for oil and coolant.
- Drawings and descriptions are given of the engine components and systems like the cylinder head, pistons, valves, crankshaft, and connecting rods.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Volvo EC290B FX (EC290BFX) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine, including:
1. The engine is a 6-cylinder, 4-stroke diesel engine with a cast iron block and head. It uses direct injection, turbocharging, and air-to-air cooling.
2. The document includes descriptions of various engine components like the cylinder head, liners, pistons, rings, valves, and an internal exhaust gas recirculation system.
3. It also provides an engine characteristic curve showing power, torque, and fuel consumption curves. Basic checks, troubleshooting information, and service information are outlined.
Volvo EC290 Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information on an engine, including its description, specifications, and maintenance procedures. It describes a 6-cylinder diesel engine that is water cooled, turbocharged, and direct injected. It provides details on the engine's components, lubrication system, fuel injection system, and procedures for adjusting the valves. The document contains diagrams to illustrate the engine, its systems, and the maintenance and adjustment processes.
Volvo EC250D NL (EC250DNL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about an engine. It describes the engine as a 6-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's electronic control system, exhaust aftertreatment system, and various protective functions. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC250D LR (EC250DLR) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about an engine. It describes the engine as a straight six-cylinder turbocharged diesel engine that meets Tier 4 emissions standards. It also summarizes the engine's electronic control system and exhaust aftertreatment system. Procedures are provided for removing the engine, which involve draining fluids, disconnecting hoses and electrical connections, and removing mounting hardware.
Volvo EC250D L EC250DL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides service information about an engine including:
1) The engine is a 6-cylinder turbocharged diesel that meets Tier 4 emissions standards and features technologies like common rail fuel injection and exhaust aftertreatment.
2) The electronic control unit controls engine functions and contains protections for high temperatures, pressures, and other extreme operating conditions.
3) The document provides location diagrams of engine components and procedures for replacing the electronic control unit using the VCADS Pro computer system to reprogram parameters.
Volvo EC240C NL EC240CNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information on an engine, including:
1. The D7E engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2. The engine uses Common Rail fuel injection controlled by an electronic control unit. Electronically controlled exhaust gas recirculation reduces emissions.
3. The document contains sections about various engine components like the cylinder head, cylinder block, pistons, and their descriptions.
Volvo EC240C LR EC240CLR Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals on an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform the test to view the signals from the flywheel and camshaft sensors on the oscilloscope screen. Performing this test allows checking that the sensor signals are being received correctly.
Volvo EC240C L EC240CL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about checking camshaft and flywheel signals on an engine using VCADS Pro software and an oscilloscope. It describes how to connect the equipment and perform a test to view the sensor signals. Connecting an oscilloscope to VCADS Pro allows viewing the signals from the flywheel and camshaft sensors to check that they are being received correctly. Saving the read-off is recommended to save the signal data.
Volvo EC240B FX EC240BFX Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on the engine components of an EC240B FX excavator, including:
- The engine is a 6-cylinder, turbocharged diesel engine with cast iron block and cylinder head.
- The cylinder head is made of grey cast iron and has vertically entering intake air and horizontally exiting exhaust.
- The engine uses wet cylinder liners sealed with two O-rings and the cylinder head gasket.
- The pistons are made of aluminum alloy with a combustion cavity and flywheel symbol for orientation. They are cooled by oil spray and have two compression rings and one oil control ring.
Volvo EC240 LC EC240LC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on engine specifications and maintenance procedures for Cummins B5.9-C and C8.3-C engines. It describes the engine components and specifications. It also provides instructions for adjusting valve clearance, installing injection nozzles, and adjusting other parts at regular maintenance intervals. The procedures aim to ensure the engine operates efficiently by keeping components properly adjusted.
Volvo EC220D L EC220DL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on removing an engine from an excavator. It is a 20 step process that includes draining fluids, removing covers, disconnecting hoses and electrical connections, and removing mounting hardware. The goal is to safely separate the engine from other components to allow it to be lifted out of the machine. Safety warnings are provided to stop the engine and relieve pressures before working.
Volvo EC210C L (EC210CL) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information about an engine including:
1. The D6E engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2. Electronically controlled systems like Common Rail Fuel System and IEGR reduce emissions without exhaust aftertreatment.
3. The document provides diagrams showing engine components and their locations, as well as procedures for basic checks, troubleshooting, and checking camshaft and flywheel signals using VCADS Pro and an oscilloscope.
Volvo EC210B F EC210BF Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides service information about engines, including:
1. Descriptions of the D6D and D6E engines, their components, and identification plates.
2. Tightening torques for engine components.
3. Locations of engine components.
4. Characteristic curves showing engine output power, speed, torque, and fuel consumption.
5. Instructions for performing basic engine checks and troubleshooting procedures.
Volvo EC210 LC (EC210LC) Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on servicing an engine, including:
1. It describes the engine as a 6-cylinder, 4-stroke diesel engine with details like a cast iron block and turbocharger.
2. It provides instructions for adjusting the engine's valves, which must be done every 1,000 hours or yearly, including the proper clearance for inlet and exhaust valves.
3. It lists specifications for the engine like its rated power, torque, displacement and compression ratio.
Volvo EC200B Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides information about an engine, including:
1. The engine is a four-stroke, straight six cylinder, turbocharged diesel engine with charge air cooling and wet cylinder liners.
2. The engine uses a Common Rail Fuel System and electronically controlled internal exhaust gas recirculation to reduce emissions.
3. The document provides diagrams showing the location of engine components and describes how to check camshaft and flywheel signals using VCADS Pro software and an oscilloscope.
Volvo EC180B LC EC180BLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on an engine including:
- The engine is a 6-cylinder, 4-stroke diesel engine with cast iron block and head.
- Gears in the engine case are hardened helical type for strength and reduced noise.
- The document includes diagrams of the engine starter side, alternator side, top view and flywheel end.
Volvo EC160D NL EC160DNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
1. The document provides instructions for replacing the oil level sensor on an excavator. It describes draining the engine oil, disconnecting the wire harness and removing clamps, removing the old sensor, installing a new sensor, refilling the engine oil, and checking the oil level on startup.
2. The document describes the location of components in the lubrication system of an excavator, including the crankcase ventilation duct, oil cooler, turbocharger, oil pump, oil pan, remote port, and oil filter.
3. The document provides instructions for checking lubrication oil pressure with a pressure gauge, including installing fittings and gauges, starting the engine, and comparing the measured pressure to specifications.
Volvo EC160C NL EC160CNL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides instructions for checking camshaft and flywheel sensor signals using VCADS Pro software and an oscilloscope. The steps include connecting the oscilloscope to the VCADS Pro computer and performing a flywheel and camshaft signal test. This allows viewing the sensor signals on the oscilloscope screen to check that the camshaft signal coincides with the engine's position. Connections and settings for the equipment are described. Sample oscilloscope readouts are shown.
Volvo EC160C L EC160CL Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
This document provides instructions for checking camshaft and flywheel sensor signals using VCADS Pro and an oscilloscope. It describes how to connect the equipment and start the flywheel and camshaft signal test in VCADS Pro. It notes that using the "Save" function will overwrite original files, so "Save as..." should be used instead. An example readout of sensor signals from the oscilloscope is shown, displaying the signals from the flywheel and camshaft sensors.
Volvo EC160B LC EC160BLC Excavator Service Repair Manual Instant Download.pdfnie7140zhuang
The document provides information on a Deutz D6D EBE2 engine, including:
- The engine is a 6-cylinder 4-stroke direct injected turbocharged aftercooled diesel.
- It has a cast iron block and head with hardened helical gears and passages for oil and coolant.
- Drawings and descriptions are given of the engine components and systems like the cylinder head, pistons, valves, crankshaft, and connecting rods.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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3. Page No.
Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Identifying Your Machine ........................................................................... 1-3
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-5
Hydraulic Connections ............................................................................... 1-9
Service Tools
Numerical List .......................................................................................... 1-13
Tool Detail Reference .............................................................................. 1-16
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-37
Terms and Definitions
Colour Coding .......................................................................................... 1-39
4. Section 1 - General Information
1-1 1-1
9803/9860-4
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
JCB JS115 from serial number 1703500 to 1703599.
JCB JS115 from serial number 1777500 to 1777999.
JCB JS130 from serial number 1535000 to 1535999.
JCB JS145 from serial number 1600011 to 1600999.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About this Manual
1-2 1-2
9803/9860-4
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
C017280
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
A
B
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-3
9803/9860-4
Identifying Your Machine
Machine Identification Plate
Your machine has a data plate, located on the outside the
cab as shown at A. The machine serial number is inscribed
at B which is the base plate of the rear frame.
T103401
Fig 2.
732821
Fig 3.
Typical Product Identification Number (PIN)
1 World Manufacturer Identification (JCB)
2 Machine Type and Model (JS11D= JS115)
3 Randomly Generated Check Letter.
4 Machine Serial Number (01421200)
1 2 3 4
JCB JS11D C 01421200
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-4
9803/9860-4
Typical Engine Identification Number
If the engine is replaced by a new one, the data plate serial
number will be wrong. Either stamp the new number on the
plate or stamp out the old one. This will prevent the wrong
number being quoted when you order replacement parts.
The engine number is at A.
T020840
Fig 4. 4JJ
a Engine Type
b Engine Serial Number
a b
4JJ 578550
A
8. Section 1 - General Information
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-5 1-5
9803/9860-4
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-5).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: ADacromet bolt should not beused inconjunction
with aZinc or Yellow plated nut,as this could changethe
torquecharacteristicsofthetorquesettingfurther.Forthe
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: AllboltsusedonJCBmachinesarehightensileand
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
12. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-9 1-9
9803/9860-4
Hydraulic Connections
T11-003
'O' Ring Face Seal System
Adaptors Screwed into Valve Blocks
Adaptor screwed into valve blocks, seal onto an 'O' ring
which is compressed into a 45° seat machined into the
face of the tapped port.
Table 8. Torque Settings - BSP Adaptors
Table 9. Torque Settings - SAE Connections
BSP Adaptor
Size
Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/4 19.0 18.0 1.8 13.0
3/8 22.0 31.0 3.2 23.0
1/2 27.0 49.0 5.0 36.0
5/8 30.0 60.0 6.1 44.0
3/4 32.0 81.0 8.2 60.0
1 38.0 129.0 13.1 95.0
1 1/4 50.0 206.0 21.0 152.0
SAE Tube
Size
SAE Port
Thread Size
Hexagon (A/F)
Nm kgf m lbf ft
mm
4 7/16 - 20 15.9 20.0 - 28.0 2.0 - 2.8 16.5 - 18.5
6 9/16 - 18 19.1 46.0 - 54.0 4.7 - 5.5 34.0 - 40.0
8 3/4 - 16 22.2 95.0 - 105.0 9.7 - 10.7 69.0 - 77.0
10 7/8 - 14 27.0 130.0 - 140.0 13.2 - 14.3 96.0 - 104.0
12 1 1/16 - 12 31.8 190.0 - 210.0 19.4 - 21.4 141.0 - 155.0
16 1 5/16 - 12 38.1 290.0 - 310.0 29.6 - 31.6 216.0 - 230.0
20 1 5/8 47.6 280.0 - 380.0 28.5 - 38.7 210.0 - 280.0
13. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-10 1-10
9803/9860-4
Hoses Screwed into Adaptors
Fig 2.
Hoses 2-B screwed into adaptors 2-A seal onto an `O' ring
2-C which is compressed into a 45° seat machined into the
face of the adaptor port.
Note: Dimension2-Dwillvarydependinguponthetorque
applied.
Table 10. BSP Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/8 14.0 14.0 - 16.00 1.4 - 1.6 10.3 - 11.8
1/4 19.0 24.0 - 27.0 2.4 - 2.7 17.7 - 19.9
3/8 22.0 33.0 - 40.0 3.4 - 4.1 24.3 - 29.5
1/2 27.0 44.0 - 50.0 4.5 - 5.1 32.4 - 36.9
5/8 30.0 58.0 - 65.0 5.9 - 6.6 42.8 - 47.9
3/4 32.0 84.0 - 92.0 8.6 - 9.4 61.9 - 67.8
1 38.0 115.0 - 126.0 11.7 - 12.8 84.8 - 92.9
1 1/4 50.0 189.0 - 200.0 19.3 - 20.4 139.4 - 147.5
1 1/2 55.0 244.0 - 260.0 24.9 - 26.5 180.0 - 191.8
14. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-11 1-11
9803/9860-4
Adaptors into Component Connections with Bonded Washers
Table 11. BSP Adaptors with Bonded Washers - Torque Settings
BSP Size
Nm kgf m lbf ft
in.
1/8 20.0 2.1 15.0
1/4 34.0 3.4 25.0
3/8 75.0 7.6 55.0
1/2 102.0 10.3 75.0
5/8 122.0 12.4 90.0
3/4 183.0 18.7 135.0
1 203.0 20.7 150.0
1 1/4 305.0 31.0 225.0
1 1/2 305.0 31.0 225.0
15. Section 1 - General Information
Torque Settings
Hydraulic Connections
1-12 1-12
9803/9860-4
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ft
in. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
17. Page No.
Contents
Section 2 - Care and Safety
2-i 2-i
Safety Notices
Important Information ................................................................................ 2-1
The Operator Manual ............................................................................2-1
Safety Warnings ....................................................................................2-1
Safety Check List ....................................................................................... 2-2
Safety - Yours and Others .....................................................................2-2
General Safety ......................................................................................2-2
Operating Safety ...................................................................................2-4
Maintenance Safety ...............................................................................2-7
Safety Labels ........................................................................................... 2-12
Introduction ..........................................................................................2-12
Safety Label Identification ...................................................................2-13
18. Section 2 - Care and Saftey
2-1 2-1
9803/9860-4
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefuly
read the message that follows, and inform
other operators.
19. Section 2 - Care and Saftey
Safety Notices
Safety Check List
2-2 2-2
9803/9860-4
Safety Check List
P11-1007_3
Safety - Yours and Others
INT-1-3-1_3
All machinery can be hazardous. When a machine is
correctly operated and properly maintained, it is a safe
machine to work with. But when it is carelessly operated or
poorly maintained it can become a danger to you (the
operator) and others.
In this manual and on the machine you will find warning
messages. Read and understand them. They tell you of
potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or
JCB distributor to explain them.
But safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking what hazards there might be
and how to avoid them.
Do not work with the machine until you are sure that you
can control it.
Do not start any job until you are sure that you and those
around you will be safe.
If you are unsure of anything, about the machine or the job,
ask someone who knows. Do not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
General Safety
T1-043
!MWARNING
To operate the machine safely you must know the
machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that
apply to the country you are operating in. The
Operator Manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself trained
in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and
you will be a danger to yourself and others.
INT-1-4-1
!MWARNING
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always be
alert for hazards.
INT-1-3-5
!MWARNING
Clothing
You can be injured if you do not wear the proper
clothing. Loose clothing can get caught in the
machinery. Wear protective clothing to suit the job.
Examples of protective clothing are: a hard hat, safety
shoes, safety glasses, a well fitting overall, ear-
protectors and industrial gloves. Keep cuffs fastened.
Do not wear a necktie or scarf. Keep long hair
restrained. Remove rings, watches and personal
jewellery.
INT-1-3-6_2
!MWARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be aware
of medicines which can cause drowsiness.
INT-1-3-9_2
20. Section 2 - Care and Saftey
Safety Notices
Safety Check List
2-3 2-3
9803/9860-4
!MWARNING
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
8-1-2-4
!MWARNING
Mobile Phones
Switch off your mobile phone before entering an area
with a potentially explosive atmosphere. Sparks in
such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
INT-3-3-9
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
!MWARNING
Raised Equipment
Never walk or work under raised equipment unless it
is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails or if
the control is operated (even with the engine stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
13-2-3-7_3
!MWARNING
Raised Machine
NEVER position yourself or any part of your body
under a raised machine which is not properly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
INT-3-3-7_1
!MDANGER
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
5-1-1-2
!MWARNING
Machine Modifications
This machine is manufactured in compliance with
legislative and other requirements. It should not be
altered in any way which could affect or invalidate any
of these requirements. For advice consult your JCB
Distributor.
INT-1-3-10_2
21. Section 2 - Care and Saftey
Safety Notices
Safety Check List
2-4 2-4
9803/9860-4
Operating Safety
!MWARNING
Machine Condition
A defective machine can injure you or others. Do not
operate a machine which is defective or has missing
parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
INT-2-1-2_2
!MWARNING
Machine Limits
Operating the machine beyond its design limits can
damage the machine, it can also be dangerous. Do not
operate the machine outside its limits. Do not try to
upgrade the machine performance with unapproved
modifications.
INT-2-1-4
!MWARNING
Engine/Steering Failure
If the engine or steering fails, stop the machine as
quickly as possible. Do not operate the machine until
the fault has been corrected.
INT-2-1-5
!MWARNING
Exhaust Gases
Breathing the machine exhaust gases can harm and
possibly kill you. Do not operate the machine in closed
spaces without making sure there is good ventilation.
If possible, fit an exhaust extension. If you begin to
feel drowsy, stop the machine at once and get into
fresh air.
INT-2-1-10_2
!MWARNING
Work Sites
Work sites can be hazardous. Inspect the site before
working on it. You could be killed or injured if the
ground gives way under your machine or if piled
material collapses onto it. Check for potholes and
hidden debris, logs, ironwork etc. Any of these could
cause you to lose control of your machine. Check for
utilities such as electric cables (overhead and
underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make
sure that you have enough clearance beneath
overhead cables and structures.
INT-2-2-1_2
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
!MWARNING
Parking
An incorrectly parked machine can move without an
operator. Follow the instructions in the Operator
Manual to park the machine correctly.
INT-2-2-4_2
!MWARNING
Banks and Trenches
Banked material and trenches can collapse. Do not
work or drive too close to banks and trenches where
there is danger of collapse.
INT-2-2-5
!MWARNING
Safety Barriers
Unguarded machines in public places can be
dangerous. In public places, or where your visibility is
reduced, place barriers around the work area to keep
people away.
INT-2-2-8
22. Section 2 - Care and Saftey
Safety Notices
Safety Check List
2-5 2-5
9803/9860-4
!MDANGER
Sparks
Explosions and fire can be caused by sparks from the
exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
INT-2-2-10
!MWARNING
Hazardous Atmospheres
This machine is designed for use in normal out door
atmospheric conditions. It should not be used in an
enclosed area without adequate ventilation. Do not
use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB Distributor.
INT-2-1-14
!MCAUTION
Regulations
Obey all laws, work site and local regulations which
affect you and your machine.
INT-1-3-3
!MWARNING
Practice
You or others can be killed or seriously injured if you
do unfamiliar operations without first practising them.
Practise away from the work site on a clear area. Keep
other people away. Do not perform new operations
until you are sure you can do them safely.
INT-2-1-1
!MWARNING
Airborne particles of light combustible material such
as straw, grass, wood shavings, etc. must not be
allowed to accumulate within the engine compartment
or in the propshaft guards (when fitted). Inspect these
areas frequently and clean at the beginning of each
work shift or more often if required. Before opening
the engine cover, ensure that the top is clear of debris.
5-3-1-12_3
!MWARNING
Keep the machine controls clean and dry. Your hands
and feet could slide off slippery controls. If that
happens you could lose control of the machine.
2-2-3-6
!MWARNING
Electrical Power Cables
You could be electrocuted or badly burned if you get
the machine or its attachments too close to electrical
power cables.
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and
regulations concerning work near electric power lines.
Before you start using the machine, check with your
electricity supplier if there are any buried power
cables on the site.
There is a minimum clearance required for working
beneath overhead power cables. You must obtain
details from your local electricity supplier.
2-2-5-4
!MCAUTION
If you have an attachment which is not covered in the
Operator Manual do not install it, use it or remove it
until you have obtained, read and understood the
pertinent information. Install attachments only on the
machines for which they were designed.
5-5-1-1_2
!MWARNING
Use only the JCB approved attachments that are
specified for your machine. Operating with non-
specified attachments can overload the machine,
causing possible damage and machine instability
which could result in injury to yourself or others.
The use of non-approved attachments could invalidate
your warranty.
2-4-5-2_1
23. Section 2 - Care and Saftey
Safety Notices
Safety Check List
2-6 2-6
9803/9860-4
!MDANGER
Working Platform
Using the machine as a working platform is
hazardous; you can fall off and be killed or injured.
Never use the machine as a working platform.
5-1-5-9
!MWARNING
Machine Safety
Stop work at once if a fault develops. Abnormal
sounds and smells can be signs of trouble. Inspect
and repair before resuming work.
8-1-2-3
!MWARNING
Touching hot surfaces can burn skin. The engine and
machine components will be hot after the unit has
been running. Allow the engine and components to
cool before servicing the unit.
10-1-1-40
!MWARNING
Travelling at High Speeds
Travelling at high speeds can cause accidents. Do not
reverse in a high gear with full throttle. Always travel
at a safe speed to suit working conditions.
INT-5-3-3
!MWARNING
The engine has exposed rotating parts. Switch OFF the
engine before working in the engine compartment. Do
not use the machine with the engine cover open.
5-2-6-5
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Visibility
Accidents can be caused by working in poor visibility.
Use your lights to improve visibility. Keep the road
lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
5-1-4-7
!MWARNING
Keep Your Hands and Feet Inside the Vehicle
When using the machine, keep your hands and feet
clear of moving parts. Keep your hands and feet within
the operator compartment while the vehicle is in
motion.
13-1-1-17
!MWARNING
Controls
You or others can be killed or seriously injured if you
operate the control levers from outside the machine.
Operate the control levers only when you are correctly
seated.
0179_2
!MCAUTION
Passengers
Passengers in or on the machine can cause accidents.
Do not carry passengers.
INT-2-2-2_1
!MWARNING
Fires
If your machine is equipped with a fire extinguisher,
make sure it is checked regularly. Keep it in the correct
machine location until you need to use it.
Do not use water to put out a machine fire, you could
spread an oil fire or get a shock from an electrical fire.
Use carbon dioxide, dry chemical or foam
extinguishers. Contact your nearest fire department as
quickly as possible. Firefighters should use self-
contained breathing apparatus.
INT-3-2-7_2
24. Section 2 - Care and Saftey
Safety Notices
Safety Check List
2-7 2-7
9803/9860-4
!MWARNING
Should the machine start to roll over, you can be
crushed if you try to leave the cab. If the machine
starts to roll over, do not try and jump from the cab.
Stay in the cab, with your seat belt fastened.
INT-2-1-12
!MWARNING
Seat Belt
Operating the machine without a seat belt can be
dangerous. Before starting the engine, make sure your
seat belt is fastened. Check the tightness and
condition of the seat belt securing bolts regularly (see
maintenance schedules).
INT-2-1-8_1
Maintenance Safety
!MWARNING
Communications
Bad communications can cause accidents. If two or
more people are working on the machine, make sure
each is aware of what the others are doing. Before
starting the engine make sure the others are clear of
the danger areas; examples of danger areas are: the
rotating blades and belt on the engine, the
attachments and linkages, and anywhere beneath or
behind the machine. People can be killed or injured if
these precautions are not taken.
INT-3-1-5
!MWARNING
Repairs
If your machine does not function correctly in any way,
get it repaired straight away. Neglect of necessary
repairs could result in an accident or affect your
health. Do not try to do repairs or any other type of
maintenance work you do not understand. To avoid
injury and/or damage get the work done by a specialist
engineer.
GEN-1-5_2
!MWARNING
Metal Splinters
You can be injured by flying metal splinters when
driving metal pins in or out. Use a soft faced hammer
or copper pin to remove and fit metal pins. Always
wear safety glasses.
INT-3-1-3_2
!MWARNING
Electrical Circuits
Understand the electrical circuit before connecting or
disconnecting an electrical component. A wrong
connection can cause injury and/or damage.
INT-3-1-4
25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Section 2 - Care and Saftey
Safety Notices
Safety Check List
2-8 2-8
9803/9860-4
!MWARNING
Fluid Under Pressure
Fine jets of fluid at high pressure can penetrate the
skin. Keep face and hands well clear of fluid under
pressure and wear protective glasses and gloves.
Hold a piece of cardboard close to suspected leaks
and then inspect the cardboard for signs of fluid. If
fluid penetrates your skin, get medical help
immediately.
INT-3-1-10_3
!MWARNING
Hydraulic Pressure
Hydraulic fluid at system pressure can injure you.
Before connecting or removing any hydraulic hose,
residual hydraulic pressure trapped in the service
hose line must be vented. Make sure the hose service
line has been vented before connecting or removing
hoses. Make sure the engine cannot be started while
the hoses are open.
INT-3-1-11_2
!MWARNING
Fuel
Fuel is flammable; keep naked flames away from the
fuel system. Stop the engine immediately if a fuel leak
is suspected. Do not smoke while refuelling or
working on the fuel system. Do not refuel with the
engine running. Completely wipe off any spilt fuel
which could cause a fire. There could be a fire and
injury if you do not follow these precautions.
INT-3-2-2_3
!MWARNING
Oil
Oil is toxic. If you swallow any oil, do not induce
vomiting, seek medical advice. Used engine oil
contains harmful contaminants which can cause skin
cancer. Do not handle used engine oil more than
necessary. Always use barrier cream or wear gloves to
prevent skin contact. Wash skin contaminated with oil
thoroughly in warm soapy water. Do not use petrol,
diesel fuel or paraffin to clean your skin.
INT-3-2-3
!MCAUTION
It is illegal to pollute drains, sewers or the ground.
Clean up all spilt fluids and/or lubricants.
Used fluids and/or lubricants, filters and contaminated
materials must be disposed of in accordance with
local regulations. Use authorised waste disposal sites.
INT-3-2-14
!MWARNING
Soft Ground
A machine can sink into soft ground. Never work
under a machine on soft ground.
INT-3-2-4
!MWARNING
Always wear safety glasses when dismantling
assemblies containing components under pressure
from springs. This will protect against eye injury from
components accidentally flying out.
GEN-6-2
!MCAUTION
Rams
The efficiency of the rams will be affected if they are
not kept free of solidified dirt. Clean dirt from around
the rams regularly. When leaving or parking the
machine, close all rams if possible to reduce the risk
of weather corrosion.
INT-3-2-10
!MCAUTION
Cleaning
Cleaning metal parts with incorrect solvents can cause
corrosion. Use only recommended cleaning agents
and solvents.
INT-3-2-11
!MWARNING
When using cleaning agents, solvents or other
chemicals, you must adhere to the manufacturer's
instructions and safety precautions.
GEN-1-9