This document provides an overview and technical specifications for JCB Dieselmax mechanical engines. It includes:
- Identification of major engine components and labeling
- Engine data such as dimensions, capacities and specifications
- Information on acceptable and unacceptable fuels
- Lubrication requirements and coolant mixtures
- Torque specifications for fasteners
- Identification of service tools and repair kits
PERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (Model PV)Service Repai...fhsekfmmse
This is the Highly Detailed factory service repair manual for thePERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.PERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to havePERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV) Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
El manual de servicio incluye información sobre cómo funcionan los sistemas operativos importantes, las pruebas, las guías de ajustes y solución de problemas, así como también, los procedimientos de desarmado y armado.
El manual de piezas tiene vistas en detalle de todas las piezas de servicio del equipo. También le ofrece una guía con números para pedir piezas genuinas Caterpillar.
Manual de Partes de la Retroexcavadora 420 D
La información sobre el producto, se presenta en este manual, como elementos de información, que representan todos los componentes de un modelo especifico.
Los elementos de información están organizados primeramente por nombres de piezas en orden alfabético y en segundo lugar por el numero de pieza dentro de cada sección principal del manual.
PERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (Model PV)Service Repai...fhsekfmmse
This is the Highly Detailed factory service repair manual for thePERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.PERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to havePERKINS 1106C-E70TA AND 1106D-E70TA INDUSTRIAL ENGINE (MODEL PV) Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
El manual de servicio incluye información sobre cómo funcionan los sistemas operativos importantes, las pruebas, las guías de ajustes y solución de problemas, así como también, los procedimientos de desarmado y armado.
El manual de piezas tiene vistas en detalle de todas las piezas de servicio del equipo. También le ofrece una guía con números para pedir piezas genuinas Caterpillar.
Manual de Partes de la Retroexcavadora 420 D
La información sobre el producto, se presenta en este manual, como elementos de información, que representan todos los componentes de un modelo especifico.
Los elementos de información están organizados primeramente por nombres de piezas en orden alfabético y en segundo lugar por el numero de pieza dentro de cada sección principal del manual.
Pronto comenzaremos Cargador Frontal y de todos los que me he leído y analizado, encuentro al de JCB muy practico para estudiantes que recién comienzan en este mundo de las maquinas, por esa razón lo he escogido para su pronta lectura..
Volkswagen SDI 1.9L 60-4 Diesel Marine Engine Service Repair Manualjnksemmd87
This is the Highly Detailed factory service repair manual for theVOLKSWAGEN SDI 1.9L 60-4 DIESEL MARINE ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.VOLKSWAGEN SDI 1.9L 60-4 DIESEL MARINE ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
Installation Instructions
Saidrive Accessories
Exhaust System
Engine Mounts
Electrical System
Engine Installation Dimensions
Subframe Installation Dimensions
Cooling System
Fuel System
Engine Compartment Ventilation
Component Overview
Technical Data
Installation Template for Mini Instrument Panel
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveVOLKSWAGEN SDI 1.9L 60-4 DIESEL MARINE ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
8
KUBOTA F3680 FRONT CUT RIDE ON MOWER Service Repair Manualjksebmdmn
This is the Highly Detailed factory service repair manual for theKUBOTA F3680 FRONT CUT RIDE ON MOWER , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA F3680 FRONT CUT RIDE ON MOWER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Transmission
Front Axle
Brakes
Rear Axle
Steering
Hydraulic System
Electrical System
Mower
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA F3680 FRONT CUT RIDE ON MOWER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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Thanks for visiting!
8
Manual de Partes del Motor 3456 - caterpillar -
La información sobre el producto, se presenta en este manual, como elementos de información, que representan todos los componentes de un modelo especifico.
Los elementos de información están organizados primeramente por nombres de piezas en orden alfabético y en segundo lugar por el número de pieza dentro de cada sección principal del manual.
Pronto comenzaremos Cargador Frontal y de todos los que me he leído y analizado, encuentro al de JCB muy practico para estudiantes que recién comienzan en este mundo de las maquinas, por esa razón lo he escogido para su pronta lectura..
Volkswagen SDI 1.9L 60-4 Diesel Marine Engine Service Repair Manualjnksemmd87
This is the Highly Detailed factory service repair manual for theVOLKSWAGEN SDI 1.9L 60-4 DIESEL MARINE ENGINE, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.VOLKSWAGEN SDI 1.9L 60-4 DIESEL MARINE ENGINE Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Introduction
Installation Instructions
Saidrive Accessories
Exhaust System
Engine Mounts
Electrical System
Engine Installation Dimensions
Subframe Installation Dimensions
Cooling System
Fuel System
Engine Compartment Ventilation
Component Overview
Technical Data
Installation Template for Mini Instrument Panel
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveVOLKSWAGEN SDI 1.9L 60-4 DIESEL MARINE ENGINE Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
KUBOTA F3680 FRONT CUT RIDE ON MOWER Service Repair Manualjksebmdmn
This is the Highly Detailed factory service repair manual for theKUBOTA F3680 FRONT CUT RIDE ON MOWER , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KUBOTA F3680 FRONT CUT RIDE ON MOWER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General
Engine
Transmission
Front Axle
Brakes
Rear Axle
Steering
Hydraulic System
Electrical System
Mower
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKUBOTA F3680 FRONT CUT RIDE ON MOWER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Manual de Partes del Motor 3456 - caterpillar -
La información sobre el producto, se presenta en este manual, como elementos de información, que representan todos los componentes de un modelo especifico.
Los elementos de información están organizados primeramente por nombres de piezas en orden alfabético y en segundo lugar por el número de pieza dentro de cada sección principal del manual.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
6. Section 1 - General Information
1-1 1-19806/3000-05
Introduction
About this Manual
Using the Service Manual
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
engines.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid, engine oil and
ingress of dirt. Finally, please remember above all else
SAFETY MUST COME FIRST!
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
engine without notice is reserved. No responsibility will be
accepted for discrepancies which may occur between the
specifications of the engine and the descriptions contained
in this publication.
Section Numbering
The manual is compiled in sections, the first three are
numbered and contain information as follows:
1 General Information includes torque settings and
service tools.
2 Care & Safety includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance includes service schedules and
recommended lubricants.
The remaining sections deal with Descriptions, Fault
Finding, Dismantling, Overhaul etc. of specific
components, for example:
4 Systems Descriptions
5 Fault Finding ...etc.
Left Side, Right Side
References to the `left' side and the `right' side of the
engine are when viewed from the flywheel end of the
engine, as shown at 1A.
Fig 1.
Units of Measurement
In this manual, the S.I. system of units is used. For
example, liquid capacities are given in litres. The imperial
units follow in parenthesis () e.g. 28 litres (6 UK gal).
A
7. Section 1 - General Information
Introduction
About this Manual
1-2 1-29806/3000-05
Machine Related Data
The JCB Dieselmax Engine can be fitted to a variety of
constructions and agricultural machines. The scope of this
publication is limited to the engine, but references to a
typical machine installation will be made. Tasks and
information specific to a machine installation will be listed
in the relevant machine Service Manual, for example
engine removal and replacement procedures.
8. Section 1 - General Information
Introduction
Acronyms and Abbreviations
1-3 1-39806/3000-05
Acronyms and Abbreviations
Some of the following acronyms and abbreviations are
used in this service manual. The remainder are used in the
automotive industry and are repeated for reference only.
°C Celsius
°F Fahrenheit
A/R As Required
API American Petroleum Institute
BBDC Before Bottom Dead Centre
BDC Bottom Dead Centre
BSFC Brake Specific Fuel Consumption
BTDC Before Top Dead Centre
CCV Crankcase Vent
CID Cubic inch Displacement
CSA Cold Start Advance
CSAS Cold Start Advance Solenoid
cST Centistokes
ECM Electronic Control Module
ECS Emission Control System
EPA Environmental Protection Agency
ESOS Electric Shut-Off Solenoid or Engine Shut-
Off Solenoid
FAME Fatty Acid Methyl Esters
FEAD Front End Accessory Drive
FIE Fuel Injection Equipment
FIP Fuel Injection Pump
Hg Mercury
HP Horse Power
I/D Inside Diameter
kg Kilogram
KPH Kilometres per hour
Kw Kilowatt
LH Left Hand
ltr Litre
mm Millimetre
MPH Miles per Hour
NA Naturally Aspirated
N/A Not Applicable/Not Available
Nm Newton Metre
NSP Non Serviced Part
O/D Outside Diameter
OEM Original Equipment Manufacturer
PPM Parts per Million
PSI Pounds per square Inch
PTO Power Take Off
RH Right Hand
RME Rapeseed Methyl Ester
RPM Revolutions per Minute
SAE Society of Automotive Engineers
SME Sunflower Methyl Ester
SOME Soyabean Methyl Ester
STD Standard
TBA To be Advised
TC Turbocharged
TCA Turbocharged Aftercooled
TDC Top Dead Centre
TI Technical Information
VOME Vegetable Oil Methyl Esters
9. Section 1 - General Information
1-4 1-49806/3000-05
Identifying the Engine
Engine Identification Plate
Typical Engine Identification Number
Engine data labels 2B are located on the cylinder block
and rocker cover (if fitted). The data label contains
important engine information and includes the engine
identification number.
A typical engine identification number is explained as
follows:
1 Engine Displacement
D = 4.8 litre series
S = 4.4 litre series
2 Engine Type
Tier 2 Engines
A = Naturally Aspirated
B = Turbocharged
C = Turbocharged with Intercooler
Tier 3 Engines
D = Turbocharged
E = Electronic Common Rail
F = Turbocharged with Intercooler
3 Engine part number
4 Country of manufacture
U = United Kingdom
5 Engine serial number
6 Year of manufacture
09 = 2009
S A 320/40098 U 00001 04
1 2 3 4 5 6
10. Section 1 - General Information
Identifying the Engine
Engine Identification Plate
1-5 1-59806/3000-05
Fig 2.
The last three parts of the engine identification number are
stamped on the cylinder block at position 2A as follows:
Component Labels
In addition to the engine labels, some of the machine
engine components will also have a label attached, or a
part number etched into the casting, these include:
– the starter motor
– the alternator
– the fuel injection pump
– engine bedplate
– engine block
– cylinder head
– turbo charger
In some instances, it may be necessary to quote the
information on these labels, for instance if there is a parts
query, or a warranty claim. Make a note of these numbers.
U 00001 04
11. Section 1 - General Information
Identifying the Engine
Engine Component Identification
1-6 1-69806/3000-05
Engine Component Identification
The following identifies the main components of a typical
engine assembly visible from the exterior. Some variants
may differ in detail.
Table 1. Engine - As viewed on the left hand side.
Remember that the left and right sides are determined when viewing the flywheel (rear) end of the engine.
1 Rocker cover 12 Fuel filter
2 Fuel injectors and high pressure fuel pipes 13 Lubrication oil filler cap
3 Lubrication oil filler cap 14 Lubrication oil filter
4 Timing gear case 15 Lubrication oil cooler housing
5 Flywheel housing 16 Lubrication oil dip stick
6 Bed plate 17 Low duty PTO (blanking cover if no device is fitted)
7 Lubrication oil pan (sump) 18 Water temperature sender (cold start)
8 Engine lifting eye 19 Low pressure fuel line (to tank)
9 Air Inlet manifold 20 Oil drain plug (sump)
10 Fuel injection pump 21 Oil pressure switch
11 Fuel lift pump 22 Inlet manifold induction heater (if fitted)
13. Section 1 - General Information
Identifying the Engine
Engine Component Identification
1-8 1-89806/3000-05
Table 2. Engine - As viewed on the right hand side
Fig 4.
Remember that the left and right sides are determined when viewing the flywheel (rear) end of the engine.
1 Rocker cover 11 Exhaust manifold
2 Breather chamber inspection cover 12 Alternator and drive pulley assembly (belt not fitted)
3 Cylinder block 13 Coolant pump drive pulley (belt not fitted)
4 Timing gear case 14 Coolant pump housing (cylinder block)
5 Flywheel housing 15 Coolant inlet/radiator hose connector
6 Bed plate 16 Heavy duty PTO (blanking cover if no device is fitted)
7 Lubrication oil pan (sump) 17 Starter motor assembly
8 Lifting eye 18 Turbocharger oil drain line (turbocharged engine only)
9 Turbocharger (turbocharged engine only) 19 Turbocharger oil feed line (turbocharged engine only)
10 Turbocharger waste gate actuator assembly 20 Oil drain plug (sump)
10 9
11
12
13
14
5
19
16
15
18717 6
128
20
4
3
14. Section 1 - General Information
Identifying the Engine
Engine Component Identification
1-9 1-99806/3000-05
Table 3. Engine - As viewed on the crankshaft pulley (front) end
Fig 5.
Remember that the left and right sides are determined when viewing the flywheel (rear) end of the engine.
1 Rocker cover 9 Drive belt tensioner and pulley
2 Cylinder head 10 Coolant pump and drive pulley assembly
3 Cylinder block 11 Idler pulley
4 Bed plate 12 Alternator and drive pulley assembly
5 Lubrication oil pan (sump) 13 Cab heater water hose connector
6 Crankshaft pulley 14 Coolant temperature sender
7 Front end accessory drive belt 15 Coolant thermostat housing/radiator hose connector
8 Idler pulley
113
2
11
10
4
7
9
65
8
1415
12
3
15. Section 1 - General Information
Identifying the Engine
Independent Power Unit Component Identification
1-10 1-109806/3000-05
Independent Power Unit Component Identification
The illustration below shows a typical Independent Power
Unit (IPU) arrangement.
Fig 6.
1 Coolant Fill Point
2 Air Filter
3 Dust Valve
4 Fuel Pre-Filter
5 Main Fuel Filter
6 Oil Filler
!
#
$
16. Section 1 - General Information
Technical Data
Basic Engine Data - 444 Engine
1-11 1-119806/3000-05
Technical Data
Basic Engine Data - 444 Engine
Engine Variants (Tier 2/Stage 2):
- SA Naturally Aspirated
- SB Turbocharged
- SC Turbocharged with Intercooler
Engine Variants (Tier 3):
- SD Naturally Aspirated
- SF Turbocharged with Intercooler
Rated speed
Vehicle applications 2200 rpm
Generator set application - 50 Hz 1500 rpm
Generator set application - 60 Hz 1800 rpm
Weight (Dry):
- SA 472 kg (1040 lb)
- SB 477 kg (1052 lb)
- SC, SD, SF 477 kg (1052 lb)
Number of cylinders 4
Nominal bore size 103 mm (4.055 in)
Stroke 132 mm (5.16 in)
Cylinder arrangement In line
Combustion Cycle 4-stroke
Firing order 1-3-4-2
Displacement 4.40 litres
Compression ratio
- SA 18.6 : 1
- SB 18.3 : 1
- SC 17.5 : 1
- SD 17.2 : 1
- SE 17.1 : 1
- SF 17.2 : 1
Engine Compression see Note (1)
Direction of rotation (viewed from front {crankshaft pulley} end) Clockwise
Valves 4 per cylinder
Valve tip clearances (measured cold):
- Inlet 0.19 to 0.27 mm (0.007 to 0.011 in)
17. Section 1 - General Information
Technical Data
Basic Engine Data - 444 Engine
1-12 1-129806/3000-05
- Exhaust 0.56 to 0.64 mm (0.022 to 0.025in)
Lubricating oil pressure (2) 4.6 bar (67lb in2)
Combustion system Direct Injection
Fuel injection pump Rotary Mechanical
(1) Compression variance between each cylinder should be no greater than 3.5 bar (50 lb in2)
(2) Engine at normal operating temperature and maximum revs.
18. Section 1 - General Information
Technical Data
Basic Engine Data - 448 Engine
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Basic Engine Data - 448 Engine
Engine Variants (Tier 2/Stage 2):
- DA Naturally Aspirated
- DB Turbocharged
- DC Turbocharged with Intercooler
Engine Variants (Tier 3):
- DD Naturally Aspirated
- DF Turbocharged with Intercooler
Rated speed
Vehicle applications 2200 rpm
Generator set application - 50 Hz 1500 rpm
Generator set application - 60 Hz 1800 rpm
Weight (Dry):
- DA 472 kg (1040 lb)
- DB 477 kg (1052 lb)
- DC, DD, DF 477 kg (1052 lb)
Number of cylinders 4
Nominal bore size 106 mm (4.173 in)
Stroke 135 mm (5.315 in)
Cylinder arrangement In line
Combustion Cycle 4-stroke
Firing order 1-3-4-2
Displacement 4.80 litres
Compression ratio
- DA 18.6 : 1
- DC 18.1 : 1
Engine Compression see Note (1)
(1) Compression variance between each cylinder should be no greater than 3.5 bar (50 lb in2)
Direction of rotation (viewed from front {crankshaft pulley} end) Clockwise
Valves 4 per cylinder
Valve tip clearances (measured cold):
- Inlet 0.19 to 0.27 mm (0.007 to 0.011 in)
- Exhaust 0.56 to 0.64 mm (0.022 to 0.025in)
Lubricating oil pressure (2)
(2) Engine at normal operating temperature and maximum revs.
4.6 bar (67lb in2)
Combustion system Direct Injection
Fuel injection pump Rotary Mechanical
19. Section 1 - General Information
Technical Data
Engine Block Bedplate Data
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Engine Block Bedplate Data
Cylinder bore (1)
(1) Nominal diameter to be measured 63mm below head face.
103.000 to 103.020 mm (4.055 to 4.046 in)
Main bearing bolts torque (2)
(2) Torque information MUST be used in conjunction with recommended procedures contained in this manual. Failure to
use the appropriate and correct removal, replacement, dismantle and assembly procedures may result in an engine
failure in service. Refer also to the procedures for the correct bolt tightening sequence.
- first stage 50 Nm (37 lbf ft)
- second stage 115 Nm ( 85 lbf ft)
- final stage turn a further 180°
Surface finish for cylinder head joint Rz 15um; Rmax 20um
Diameter of first oversize bore 103.500 to 103.520 mm (4.074 to 4.076 in)
Diameter of second oversize bore 104.00 to 104.020 mm (4.094 to 4.952 in)
Main bearing bore (without bearings)
- numbers 1 to 4 92.000 to 92.020 mm (3.622 to 3.623 in)
- number 5 105.000 to 105.020 mm (4.134 to 4.135 in)
Main bearing bore (with bearings)
- numbers 1 to 4 88.047 to 88.090 mm (3.466 to 3.468 in)
- number 5 100.047 to 100.090 mm (3.939 to 3.941 in)
Camshaft bore
- numbers 1 to 4 60.040 to 60.070 mm (2.364 to 2.365 in)
- number 5 (bush) (3)
(3) Bush no longer fitted from January 2008.
60.290 to 60.32 mm (2.374 to 2.375 in)
Permissible wave profile wt10m (2.5 distance)
20. Section 1 - General Information
Technical Data
Cylinder Head Data
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Cylinder Head Data
Cylinder head distortion (maximum permissible)
- end to end 0.05 mm (0.002 in)
- side to side 0.03 mm (0.0012 in)
Valve recess depth
- Inlet 0.85 mm (0.033 in)
- Exhaust 0.85 mm (0.033 in)
Valve seat angle
- inlet 120 ° (inclusive)
- exhaust 90 ° (inclusive)
Cylinder head bolts torque (1)
(1) Torque information MUST be used in conjunction with recommended procedures contained in this manual. Failure to
use the appropriate and correct removal, replacement, dismantle and assembly procedures may result in an engine
failure in service. Refer also to the procedures for the correct bolt tightening sequence.
- first stage 40 Nm (30 lbf ft)
- second stage 75 Nm (56 lbf ft)
- third stage repeat 75 Nm
- fourth stage torque angle + 90 °
- final stage torque angle + 180°
Surface finish for cylinder head joint Rz 15um; Rmax 20um
Permissible wave profile wt 10um 2.5 distance
21. Section 1 - General Information
Technical Data
Inlet and Exhaust Valve Data
1-16 1-169806/3000-05
Inlet and Exhaust Valve Data
Max lift inlet
- SA, SB, SC 9.37 mm @ 101° atdc
- SD, SF 9.64 mm @ 101° atdc
Max lift exhaust
- SA 9.42 mm @ 110° btdc
- SB, SC 9.42 mm @ 115° btdc
- SD, SF 9.84 mm @ 115° btdc
Inlet opens (top of ramp)
- SA, SB, SC 10° btdc
- SD, SF 6° btdc
Inlet closes
- SA, SB, SC 32° abdc
- SD, SF 28° abdc
Exhaust opens
- SA 50° bbdc
- SB, SC 60° bbdc
- SD, SF 41° bbdc
Exhaust closes
- SA, SB, SC 10° atdc
- SD, SF 9° atdc
Valve stem diameter
- SA, SB, SC Inlet: 6.935 +/-0.0075 mm (0.273 +/-0.0003 in)
Exhaust: 6.975 +/-0.0075 mm (0.275 +/-0.0003 in)
- SD, SF Inlet: 6.928 to 6.943 mm (0.2727 to 0.2733 in)
Exhaust: 6.918 to 6.933 mm (0.2724 to 0.2729 in)
Valve spring free length 40.18 mm (1.581 in)
Valve guide bore diameter
- min 6.958 mm (0.2739 in)
- max 6.968 mm (0.2743 in)
Valve face angle
- inlet 60.5 °
- exhaust 45.17 °
Valve length 131.9 to 132.4 mm (5.193 to 5.213 in)
Valve sealing stem seal with sealing washer
Valve head depth (below cylinder head surface)
- inlet 0.89 to 1.39 mm (0.035 to 0.055 in)
22. Section 1 - General Information
Technical Data
Inlet and Exhaust Valve Data
1-17 1-179806/3000-05
- exhaust 0.95 to 1.45 mm (0.037 to 0.057 in)
Valve rim thickness 2.98 to 3.38 mm (0.117 to 0.133 in)
23. Section 1 - General Information
Technical Data
Rocker Levers, Rocker Shaft and Tappets Data
1-18 1-189806/3000-05
Rocker Levers, Rocker Shaft and Tappets Data
Valve tip clearances (measured cold):
- SA, SB, SC Inlet: 0.19 to 0.27 mm (0.007 to 0.011 in)
Exhaust: 0.56 to 0.64 mm (0.022 to 0.025 in)
- SD, SF Inlet: 0.35 mm (0.014 in)
Exhaust: 0.56 to 0.64 mm (0.022 to 0.025 in)
Rocker lever bore diameter
- min 26.046 mm (1.025 in)
- max 26.129 mm (1.029 in)
Rocker shaft diameter
- min 26.00 mm (1.0236 in)
- max 26.021 mm (1.0244 in)
Tappets stem diameter
- min 19.987 mm (0.787 in)
- max 19.975 mm (0.786 in)
Tappet bore diameter
- min 20.00 mm (0.7874 in)
- max 20.021 mm (0.7882 in)
Tappet height (maximum) 55.25 mm (0.0218 in)
24. Section 1 - General Information
Technical Data
Pistons and Connecting Rods Data
1-19 1-199806/3000-05
Pistons and Connecting Rods Data
Gudgeon pin bore diameter
- min 40.008 mm (0.015751 in)
- max 40.013 mm (0.015753 in)
Piston ring clearance
- top ring keystone ring
- middle ring 0.11 to 0.07 mm (0.0043 to 0.0027 in)
- bottom (oil) ring 0.09 to 0.05 mm (0.0035 to 0.0019 in)
Piston ring gap
- top ring 0.3 to 0.5 mm (0.118 to 0.019 in)
- middle ring 0.55 to 0.8 mm (0.0216 to 0.0314 in)
- bottom (oil) ring 0.25 to 0.50 mm (0.0098 to 0.0196 in)
Piston height above cylinder block (cold) 0.0375 to 0.3385 mm (0.0014 to 0.013 in)
Piston groove width
- top ring 3.108 to 3.133 mm (0.122 to 0.123 in)
- middle ring 2.47 to 2.67 mm (0.972 to 0.105 in)
- bottom (oil) ring 4.04 to 4.06 mm (0.1590 to 0.1598 in)
Connecting rod type (1)
(1) Split fracture type connecting rods MUST NOT be dot punched, or etched in any way during disassembly - refer to
relevant service procedures.
Split fracture
Connecting rod bore diameter 77.00 to 77.01 mm (3.0314 to 3.0318 in)
Connecting rod side clearance
- min 0.05 mm (0.0019 in)
- max 0.40 mm (0.0157 in)
Big end bearings:
- width 32.5 to 33.00 mm (1.279 to 1.299 in)
- thickness (at centre) 1.990 to 1.981 mm (0.0783 to 0.0779 in)
Small end bearings:
- inside diameter 40.034 to 40.020 mm (1.5761 to 1.5755 in)
25. Section 1 - General Information
Technical Data
Crankshaft Data
1-20 1-209806/3000-05
Crankshaft Data
Main bearing journal diameter (x4)
- min 87.98 mm (3.460 in)
- max 88.00 mm (3.464 in)
Main rear bearing journal diameter (x 1)
- min 99.98 mm (3.936 in)
- max 100.00 mm (3.937 in)
Connecting rod bearing journal diameter
- min 72.98 mm (2.873 in)
- max 73.00 mm (0.2755 in)
Maximum wear and ovality on journals TBA mm
Crankshaft induction hardness 55 HRc min on surface
Thrust washer width
- min 2.44 mm (0.096 in)
- max 2.50 mm (0.787 in)
Crankshaft end float
- min 0.05 mm (0.002 in)
- max 0.28 mm (0.011 in)
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27. Section 1 - General Information
Technical Data
Camshaft Data
1-21 1-219806/3000-05
Camshaft Data
Camshaft journal diameter
- 4 off 59.99 to 59.97 mm (2.362 to 2.361 in)
- 1 off 60.25 to 60.22 mm (2.372 to 2.370 in)
Camshaft lobe wear limits
SA, SB, SC Inlet: 7.23 +/-0.025 mm (0.285 +/-0.001 in)
Exhaust: 7.269 +/-0.025 mm (0.286 +/-0.001 in)
SD, SF Inlet: 7.385 to 7.435 mm (0.291 to 0.293 in)
Exhaust: 7.545 to 7.595 mm (0.297 to 0.299 in)
Camshaft bush diameter (1)
(1) Bush no longer fitted from January 2008.
60.32 to 60.29 mm (2.375 to 2.374 in)
Camshaft Gear (2)
(2) The camshaft gear is not available as a separate service item. The gear must be heated onto the camshaft in the
correct timed position. Specialist fixtures are used during the production process to achieve the correct timing.
104 teeth
28. Section 1 - General Information
Technical Data
Fuel System Data
1-22 1-229806/3000-05
Fuel System Data
Acceptable and Unacceptable Fuels
Important: No warranty liability whatsoever will be
accepted for failure of fuel injection equipment where the
failure is attributed to the quality and grade of the fuel used.
Fuel Specification Applicable Engines Service Requirements
EN590 Diesel fuel types - Auto/C0/C1/C2/
C3/C4
All Dieselmax engines. Obey the usual routine
maintenance schedules and
proceduresBS2869 Class A2
ASTM D975-91 Class 2, US DF1, US DF2,
US DFA
JIS K2204 (1992) Grades 1, 2, 3 and Special
Grade 3
ASTM D975-91 Class 1DA All Dieselmax engines. Engines
operated with these fuels may have
a reduced service life
Obey the usual routine
maintenance schedules and
procedures. Fuel additives are
recommended for use with low
sulphur fuels
K Additives ( T 1-23)
MIL T38219 XF63
NATO F63
French EN590 (RME5) with 5% maximum
All Dieselmax engines. Engines
operated with these fuels will have
a reduced service life
Obey the usual routine
maintenance schedules and
procedures. Fuel additives MUST
be used K Additives ( T 1-23)
AVCAT FSII, NATO F44, JP5, MIL T5624,
DERD 2452, AVTOR
NATO F35, JET A1, DEF STAN 91-91,
DERD 2494, JP7
AVCAT, NATO F43 (obsolete), JP5 without
additives
JET A (ASTM D1655)
ASTM D3699 Kerosene
B20 Biodiesel - RME content blended with
mineral derived diesel (20% maximum) -
ASTM D6751, DIN 51606, ISO 14214
Dieselmax engines manufactured
from 2007 on ONLY(1)
(1) The year of manufacture is part of the engine serial number. Refer to Identifying the Engine.
YOU MUST obey special routine
maintenance schedules and
procedures. K Service
Requirements for use of B20
Biodiesel ( T 1-23)
AVTAG (obsolete) These fuels are NOT ACCEPTABLE
with or without additives. Engines
MUST NOT be operated with these
fuels
AVTAG FSII (obsolete), NATO F40, JP4,
DERD 2454
JET B (ASTM D1655)
BS MA100
JIS K2203 No.2
Unmodified vegetable oils