This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Caterpillar cat 140 g motor grader (prefix 72v) service repair manual (72v103...fusoelskemfm
The document provides step-by-step instructions for removing and installing a differential on a 140G Motor Grader. It begins by listing 27 steps to remove the differential and concludes with 37 steps to reinstall it. Key components that must be removed include the carrier, housing, gears, discs, pinion, bearings and seals. Proper heating and installation of bearings is emphasized. Clearance measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...fusoelskemfm
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
1) Removing and installing brake and wheel spindle housings, which includes releasing air pressure and removing nuts, guards, and air lines.
2) Removing and installing tandem housings, which are attached to the final drive housing with nuts.
3) Removing and installing drive sprockets by removing nuts with a tool and ensuring proper preload on bearings.
Jcb js210, js230 excavator service repair manual (from 2453501 to 2453750)fusoelskemfm
This document is a service manual for excavator models JS210 and JS230 that contains instructions for maintenance and repair. It includes sections on machine components, safety procedures, descriptions of systems, and troubleshooting guides. Safety is emphasized, with warnings about operating or working on the machine without understanding the manual and ensuring proper training, protective equipment, and safety practices are followed.
Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)fusoelskemfm
This service manual provides instructions for maintaining and repairing excavators models JS210 and JS230. It contains sections covering the machine components, safety procedures, and a description of the machine. The manual instructs technicians on safety during maintenance, operating procedures, and working on job sites. It also includes diagrams and specifications for repairs and replacements.
Jcb js130 excavator service repair manual sn 2397429 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting tension or replacing worn components. Technical specifications are also included for measuring track pitch, bush diameter, and link height to assess wear.
Jcb js115 t3 excavator service repair manual sn 2397465 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
Jcb 540 v180 telescopic handler service repair manual sn from 2460601 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical data and instructions for servicing parts like the valves, connecting rods, pistons, and more. Proper safety procedures and use of specialized tools are emphasized throughout.
Jcb 540 v140 telescopic handler service repair manual sn from 2902000 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical specifications and instructions for servicing engine components like the valves, connecting rods, pistons, and more. Safety notices are included to warn technicians to read the manual before operating or servicing the machine.
Caterpillar cat 140 g motor grader (prefix 72v) service repair manual (72v103...fusoelskemfm
The document provides step-by-step instructions for removing and installing a differential on a 140G Motor Grader. It begins by listing 27 steps to remove the differential and concludes with 37 steps to reinstall it. Key components that must be removed include the carrier, housing, gears, discs, pinion, bearings and seals. Proper heating and installation of bearings is emphasized. Clearance measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...fusoelskemfm
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
1) Removing and installing brake and wheel spindle housings, which includes releasing air pressure and removing nuts, guards, and air lines.
2) Removing and installing tandem housings, which are attached to the final drive housing with nuts.
3) Removing and installing drive sprockets by removing nuts with a tool and ensuring proper preload on bearings.
Jcb js210, js230 excavator service repair manual (from 2453501 to 2453750)fusoelskemfm
This document is a service manual for excavator models JS210 and JS230 that contains instructions for maintenance and repair. It includes sections on machine components, safety procedures, descriptions of systems, and troubleshooting guides. Safety is emphasized, with warnings about operating or working on the machine without understanding the manual and ensuring proper training, protective equipment, and safety practices are followed.
Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)fusoelskemfm
This service manual provides instructions for maintaining and repairing excavators models JS210 and JS230. It contains sections covering the machine components, safety procedures, and a description of the machine. The manual instructs technicians on safety during maintenance, operating procedures, and working on job sites. It also includes diagrams and specifications for repairs and replacements.
Jcb js130 excavator service repair manual sn 2397429 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting tension or replacing worn components. Technical specifications are also included for measuring track pitch, bush diameter, and link height to assess wear.
Jcb js115 t3 excavator service repair manual sn 2397465 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
Jcb 540 v180 telescopic handler service repair manual sn from 2460601 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical data and instructions for servicing parts like the valves, connecting rods, pistons, and more. Proper safety procedures and use of specialized tools are emphasized throughout.
Jcb 540 v140 telescopic handler service repair manual sn from 2902000 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical specifications and instructions for servicing engine components like the valves, connecting rods, pistons, and more. Safety notices are included to warn technicians to read the manual before operating or servicing the machine.
Jcb 536 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fusoelskemfm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 536 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 536 60 tier 4 telescopic handler service repair manual sn from 2902000 on...fusoelskemfm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 536 60 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Liebherr ta240 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive groups, cooling systems, hydraulics, steering, brakes, electrical systems, axles, working equipment, cab features, lubrication and software/hardware options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 535 t95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 535 95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 533 105 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Liebherr ta230 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive systems, cooling, hydraulics, steering, brakes, electrical, axles, working equipment, cab features, lubrication, software, hardware, and options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 531 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 531 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 250 skid steer loader service repair manual sn from 2476302 to 2477300fusoelskemfm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides instructions for servicing components of an excavator, including removing and installing the engine drive belt and oil filter. It outlines safety procedures and identifies belt and filter components. Steps are provided to check belt tension, adjust tension on original and alternate belt configurations, and remove and install the belt. Removing and installing the oil filter is also described, including draining oil first, removing the filter cartridge, replacing seals, and reinstalling the filter assembly.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides service information for an excavator including:
- It contains original instructions for 100 C-1, 85 Z-1, 86 C-1, and 90 Z-1 excavator models.
- Users must study the operator's manual to safely operate and maintain the machine.
- The manual is divided into sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrics, and other components.
Jcb 9 tft dumper service repair manual sn from frm7139 to frm8868fusoelskemfm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 5 cx wastemaster eco backhoe loader service repair manual sn from 2509500...fusoelskemfm
This service manual provides instructions for servicing the crankshaft on a backhoe loader. The crankshaft is a core component that connects the pistons to the flywheel. Key steps in servicing the crankshaft include cleaning the crankcase and bearings, checking crankshaft dimensions, installing new piston cooling jets, and properly positioning the thrust washers between the crankshaft and rear main bearing. Technicians must follow all removal and installation procedures carefully to ensure the crankshaft and related components are correctly serviced.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upfusoelskemfm
This service manual document provides instructions for servicing components of a backhoe loader, including the crankshaft. The summary discusses removing and installing the crankshaft front oil seal:
- The front oil seal is removed using a lever to carefully pry it out of the crankcase counterbore. A special tool is used to install the new seal by pushing it squarely into place until flush with the counterbore edge.
- Cleaning the counterbore and crankshaft hub is important before installation to ensure the seal's coating is not damaged. The seal must be installed dry without lubricant.
- Proper installation of the seal using the special tool is required to prevent oil leakage
Jcb 3 cx compact backhoe loader service repair manual (sn from 2454201 and up)fusoelskemfm
This service manual provides instructions for removing and installing the bedplate on a 3CX Compact backhoe loader engine. The summary removes the bedplate by removing 17 peripheral bolts and 10 main bearing bolts, then separating the bedplate from the crankcase using lifting equipment. Proper cleaning of mating surfaces is required before installing the bedplate by applying an anaerobic sealant and tightening the bolts to the specified torques within 15 minutes for the sealant to cure correctly.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfusoelskemfm
This service manual provides instructions for servicing the crankshaft on a backhoe loader. The crankshaft is a core component that connects the pistons to the flywheel. Key steps in servicing the crankshaft include cleaning the crankcase and bearings, checking crankshaft dimensions, installing new piston cooling jets, and carefully inserting the crankshaft while aligning the thrust washers and bearing shells. Thorough cleaning is emphasized to prevent blocked oil passages from causing engine failure.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Jcb 536 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fusoelskemfm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 536 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 536 60 tier 4 telescopic handler service repair manual sn from 2902000 on...fusoelskemfm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 536 60 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Liebherr ta240 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive groups, cooling systems, hydraulics, steering, brakes, electrical systems, axles, working equipment, cab features, lubrication and software/hardware options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 535 t95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 535 95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 533 105 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Liebherr ta230 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive systems, cooling, hydraulics, steering, brakes, electrical, axles, working equipment, cab features, lubrication, software, hardware, and options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 531 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 531 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 250 skid steer loader service repair manual sn from 2476302 to 2477300fusoelskemfm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides instructions for servicing components of an excavator, including removing and installing the engine drive belt and oil filter. It outlines safety procedures and identifies belt and filter components. Steps are provided to check belt tension, adjust tension on original and alternate belt configurations, and remove and install the belt. Removing and installing the oil filter is also described, including draining oil first, removing the filter cartridge, replacing seals, and reinstalling the filter assembly.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides service information for an excavator including:
- It contains original instructions for 100 C-1, 85 Z-1, 86 C-1, and 90 Z-1 excavator models.
- Users must study the operator's manual to safely operate and maintain the machine.
- The manual is divided into sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrics, and other components.
Jcb 9 tft dumper service repair manual sn from frm7139 to frm8868fusoelskemfm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 5 cx wastemaster eco backhoe loader service repair manual sn from 2509500...fusoelskemfm
This service manual provides instructions for servicing the crankshaft on a backhoe loader. The crankshaft is a core component that connects the pistons to the flywheel. Key steps in servicing the crankshaft include cleaning the crankcase and bearings, checking crankshaft dimensions, installing new piston cooling jets, and properly positioning the thrust washers between the crankshaft and rear main bearing. Technicians must follow all removal and installation procedures carefully to ensure the crankshaft and related components are correctly serviced.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upfusoelskemfm
This service manual document provides instructions for servicing components of a backhoe loader, including the crankshaft. The summary discusses removing and installing the crankshaft front oil seal:
- The front oil seal is removed using a lever to carefully pry it out of the crankcase counterbore. A special tool is used to install the new seal by pushing it squarely into place until flush with the counterbore edge.
- Cleaning the counterbore and crankshaft hub is important before installation to ensure the seal's coating is not damaged. The seal must be installed dry without lubricant.
- Proper installation of the seal using the special tool is required to prevent oil leakage
Jcb 3 cx compact backhoe loader service repair manual (sn from 2454201 and up)fusoelskemfm
This service manual provides instructions for removing and installing the bedplate on a 3CX Compact backhoe loader engine. The summary removes the bedplate by removing 17 peripheral bolts and 10 main bearing bolts, then separating the bedplate from the crankcase using lifting equipment. Proper cleaning of mating surfaces is required before installing the bedplate by applying an anaerobic sealant and tightening the bolts to the specified torques within 15 minutes for the sealant to cure correctly.
Jcb 3 cx backhoe loader service repair manual sn from 2509500 and upfusoelskemfm
This service manual provides instructions for servicing the crankshaft on a backhoe loader. The crankshaft is a core component that connects the pistons to the flywheel. Key steps in servicing the crankshaft include cleaning the crankcase and bearings, checking crankshaft dimensions, installing new piston cooling jets, and carefully inserting the crankshaft while aligning the thrust washers and bearing shells. Thorough cleaning is emphasized to prevent blocked oil passages from causing engine failure.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 79 9813/5350-2 18 - 79
03 - High Pressure Pipe
Remove and Install
Special Tools
Description Part No. Qty.
Socket 17MM Offset -
(HP Fuel pipes)
331/27987 1
Torque Wrench
(10-100Nm)
993/70111 1
Important. Before disconnecting or removing fuel
pipes proceed as follows.
1. Make sure that you have the correct new parts.
1.1. The high pressure fuel pipes MUST BE
REPLACED with new ones.
1.2. The new fuel pipes must remain sealed
inside their bags before use. If a bag is open
DO NOT USE the fuel pipe, get a new one.
2. Obey all fuel system health and safety
information. Refer to (PIL 18-00).
3. Make sure that the engine is safe to work on.
3.1. The engine must cool and pressure in the
fuel system must decay before you start
work.
3.2. If the engine has been running, wait at least
one hour before you start work.
4. Clean the engine. Refer to Engine, Clean (PIL
15-00-00).
5. Remove the protective cover as follows.
Figure 300.
C
B
A
A Screw
B Plastic segment
C Protective cover
5.1. Push out the plastic segments.
5.2. Remove the screws and lift off the cover.
5.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00-00).
6. Always use a spanner at the top of the fuel pipe
nut (this will prevent damage to the nut).
Figure 301.
Injector Fuel Pipes
Remove
The procedure describes how to remove one fuel
pipe.
Figure 302.
E
A
B
D
C
A Fuel pipe
B Nut 1
C Fuel injector
D Fuel rail
E Nut 2
1. Remove the fuel pipes one at a time as follows.
1.1. Loosen the nut 2 at the fuel rail. Do not
remove the nut at this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
3. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 80 9813/5350-2 18 - 80
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the fuel rail cone
and at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Repeat step 1 to remove the other fuel pipes.
3. Discard the old fuel pipes.
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. Make sure that the bleed-off adaptors are
assembled on the injectors before you install the
high pressure pipes.
2. Assemble the fuel pipes one at a time. The
procedure describes how to assemble one fuel
pipe.
2.1. Put the correct end of the fuel pipe against
the correct injector cone.
2.2. Tighten the nut 1 with your hand.
2.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
2.4. Tighten the nut 2 with your hand.
2.5. Nuts must be tightened in the correct
sequence. Tighten nut 1 and then nut 2.
2.6. Use the special tool at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
2.7. Put the spanner at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Injection Pump to Rail Fuel Pipe
Remove
Figure 303.
D
C
E
A
B
A Nut 1
B Fuel rail
C Injection pump
D Nut 2
E Fuel pipe
1. Remove the fuel pipe as follows.
1.1. Loosen the nut 2. Do not remove the nut at
this step.
1.2. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.3. Push the fuel pipe against the injector cone
and at the same time remove the nut 1.
1.4. Push the fuel pipe against the rail cone and
at the same time remove the nut 2.
1.5. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.6. Remove the fuel pipe.
1.7. Seal all the open ports, use the correct parts
from the service kit.
2. Discard the old fuel pipe.
4. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 81 9813/5350-2 18 - 81
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. To assemble the fuel pipe.
1.1. Put the correct end of the fuel pipe against
the correct pump cone at the injection
pump.
1.2. Tighten the nut 2 with your hand.
1.3. Put the other end of the fuel pipe against the
correct fuel rail cone.
1.4. Tighten the nut 1 with your hand.
1.5. Nuts must be tightened in the correct
sequence. Tighten nut 2 and then nut 1.
1.6. Use the special tool at the top of nut 2 and
tighten it to the correct torque value.
Torque: 27N·m
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
1.7. Put the spanner at the top of nut 1 and
tighten it to the correct torque value.
Torque: 27N·m
After Installation
1. Ensure that all pipes are correctly installed
and located in retaining clips as applicable. If
retaining clips are missing or damaged they must
be replaced or renewed
2. Start the engine and check for fuel leaks.
5. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 82 9813/5350-2 18 - 82
06 - Low Pressure Pipe
Remove and Install
Before Removal
Obey all fuel system health and safety information.
Refer to Fuel System, Health and Safety (PIL 18-00).
Low Pressure Fuel Pipes
Remove
The low pressure fuel pipes have a nylon fitting
attached to the pipe that replaces the nut and olive.
The fittings are part of the pipe and not a separate
item.
1. To release the fuel pipe, first press and hold the
release buttons (one each side of the coupler).
Push the coupler towards the connector spigot
and then withdraw.
2. Cap all open ports to prevent ingress of dirt and
debris.
Assemble
1. To install the fuel pipe, press and hold the release
buttons. Push the coupler over the connector
spigot and release the button. The connector will
be heard to click when it is fully home and locked
in place.
2. To check that the connection has been fully
made, attempt to pull the connector from the
connector spigot without releasing the lock
mechanism. (A gentle pull is all that is required,
if the connection is not correct the connector will
release very easily.)
Figure 304.
B
A
C
A
A Release Buttons
B Coupler
C Spigot
After Assembly
1. Make sure that all the fuel pipes are correctly
installed and located in the retaining clips as
applicable. If retaining clips are missing or
damaged, they must be replaced or renewed.
2. Start the engine and check for fuel leaks.
Injector Bleed-off Pipes
Before Removal
Obey all fuel system health and safety information.
Refer to (PIL 18-00).
1. Make sure that the engine is safe to work on. The
engine must cool and pressure in the fuel system
must decay before you start work. If the engine
has been running, wait at least one hour before
you start work.
2. Clean the engine. Refer to Engine, Clean (PIL
15-00).
3. Remove the protective cover as follows.
6. 18 - Fuel and Exhaust System
96 - Fuel Pipe
06 - Low Pressure Pipe
18 - 83 9813/5350-2 18 - 83
3.1. Push out the plastic segments.
3.2. Remove the screws and lift off the cover.
Figure 305.
C
B
A
A Screw
B Plastic segment
C Protective cover
3.3. Remove any dirt or debris that is exposed.
Refer to Engine, Clean (PIL 15-00).
4. To remove the bleed pipe clips, remove the high
pressure fuel pipes first. Refer to (PIL 18-96-03).
5. DO NOT try to repair fuel pipes or connectors.
Defective fuel pipe assemblies must be replaced.
Remove
The following details the removal and replacement
of one bleed-off connector. The procedure for the
remaining connectors is identical.
1. Gently spring the location tabs apart and pull out
the bleed pipe connector. DO NOT use excessive
force on the tabs.
2. Remove and discard the O-ring.
3. If it is necessary to remove the bleed off pipe
assembly, remove the nylon fitting at the high
pressure pump.
4. Cap all open ports to prevent ingress of dirt and
debris.
Install
1. Install a new O-ring.
2. Push in the bleed pipe connector until the
location tabs snap over the connector.
3. If applicable, replace the high pressure fuel pipes
with new ones. DO NOT use a high pressure fuel
pipe that was removed. Refer to (PIL 18-96-03)
Figure 306.
C
A
D
B
A Location tabs
B Bleed pipe connector
C Bleed pipe clip
D High pressure fuel pipe
After Assembly
1. Make sure that all pipes are correctly installed
and located in retaining clips as applicable. If the
retaining clips are missing or damaged they must
be replaced or renewed.
2. Start the engine and check for fuel leaks.
3. Install the protective cover. Refer to Figure 305.
7. 24 - Brake System
00 - Brake System
00 - General
24 - 3 9813/5350-2 24 - 3
00 - General
Introduction ...................................................... 24-3
Health and Safety ........................................... 24-4
Technical Data ................................................. 24-5
Component Identification ................................. 24-6
Fault-Finding .................................................... 24-7
Bleed ............................................................... 24-8
Introduction
(For: 10TFT, 9TFT)
Under no circumstances allow conventional brake
fluid to be added to the system, never purge the
system and refill with brake fluid. Otherwise damage
will occur to all the rubber sealing components within
the brake system. Use only mineral based hydraulic
oil.
The machine uses axles with oil immersed totally
enclosed multi plate brakes. The machines have
front and rear brakes, operating on independent
circuits that gives dual circuit safety.
The brake system uses a tandem master cylinder
and is filled with mineral oil through a remotely
mounted fluid reservoir located behind the access
panel on the front of the seat support.
Normally adjustment of the brakes is not necessary
as they adjust automatically by design. Bleeding of
the system may be necessary if the system pipework
is damaged causing system leakage.
The dumper has a park brake system which is
integral with the disc and caliper installed to the
gearbox output shaft and is operated by a park brake
located to the right of the operator seat.
8. 24 - Brake System
00 - Brake System
00 - General
24 - 4 9813/5350-2 24 - 4
Health and Safety
Brake Fluid
Use of incorrect brake fluid will cause serious
damage to the seals of the braking system. This will
result in brake failure.
Service Brake Bleeding
Before bleeding the service brake system, park on
level ground and set the park brake to on. Put blocks
on both sides of the wheels on one axle to prevent
the machine rolling. Stop the engine and disconnect
the battery so that the engine cannot be started. If
you do not take these precautions the machine could
run over you.
Park Brake Maintenance
Before working on the park brake, park on level
ground and put blocks on both sides of all wheels
to prevent the machine rolling. Stop the engine and
disconnect the battery so that the engine cannot be
started. If you do not take these precautions the
machine could run over you.
Working Under the Machine
Make the machine safe before getting beneath it.
Make sure that any attachments on the machine are
correctly attached. Engage the park brake, remove
the ignition key, disconnect the battery. If the machine
has wheels use blocks to prevent unintentional
movement.
Brake Dust
Brake pads generate dust, which if inhaled may
endanger health. Wash off the caliper assemblies
before commencing work. Clean hands thoroughly
after completing the work.
Brake Dust
Brake shoes generate dust, which if inhaled
may endanger health. Make sure that dust is
removed correctly, particularly before installing
new components. Clean hands thoroughly after
completing the work.
Springs
Always wear personal protective equipment when
dismantling assemblies containing components
under pressure from springs. This will protect against
eye injury from components accidentally flying out.
Notice: Using incorrect fluid could damage the
system. See Fluids, Capacities and Lubricants for
the correct fluid. The fluid can harm your skin. Wear
rubber gloves. Cover cuts or grazes.
WARNING! Before working on the brake system,
make sure that the machine is on solid level ground.
Put blocks on all wheels to prevent the machine
rolling.
WARNING! Do not use the machine with any part of
its brake system disconnected or inoperative. When
the test has been completed, make sure all brake
system components are installed and the system is
operating correctly.
WARNING! Before testing the park brake make sure
the area around the machine is clear of people.
WARNING! If the machine starts to move during the
park brake test, immediately apply the foot brake and
reduce the engine speed.
WARNING! If the machine starts to move during the
service brake test, immediately reduce the engine
speed and apply the park brake.
WARNING! Do not use a machine with a faulty park
brake.
WARNING! Non approved modifications to drive
ratios, machine weight or wheel and tyre sizes may
adversely affect the performance of the park brake.
WARNING! Oil on the brake disc will reduce brake
effectiveness. Keep oil away from the brake disc.
Remove any oil from the disc with a suitable solvent.
Read and understand the solvent manufacturer's
safety instructions. If the pads are oily, install with the
new pads.
WARNING! Faulty brakes can kill. If you have to
top up the brake reservoir frequently, get the brake
system checked by your JCB Dealer. Do not use the
machine until the fault has been put right.
WARNING! The park brake must not be used to
slow the machine from travelling speed, except in an
emergency, otherwise the efficiency of the brake will
be reduced. Whenever the park brake has been used
in an emergency the brake friction components must
be renewed and the other components inspected.
Notice: Over adjustment or failure to disengage the
park brake properly will cause excessive wear of the
park brake mechanism.
9. 24 - Brake System
00 - Brake System
00 - General
24 - 5 9813/5350-2 24 - 5
Technical Data
(For: 10TFT, 9TFT)
Table 124.
Description Data
Brakes
Type Oil immersed disc type
in the axles
Master cylinder diameter 31.75mm
Master cylinder seals Specific for mineral oil
Brake discs
Type Manually adjusted
'Hayes' type caliper,
mounted on transmis-
sion output shaft
Friction disc diameter 279.4mm
Friction disc minimum
thickness
8.89mm
Friction disc maximum
thickness
9.65mm
Friction material thick-
ness on new pads
(1)
3.18mm
Torque values
Master cylinder retaining
bolts
60N·m
Park brake caliper bolt 230N·m
Park brake caliper
bracket bolt
45N·m
(1) Replace at 2mm
10. 24 - Brake System
00 - Brake System
00 - General
24 - 6 9813/5350-2 24 - 6
Component Identification
(For: 10TFT, 9TFT)
Figure 310.
C
B
A
D
E
F
A Front axle B Front axle brake bleed nipple
C Remote brake fluid tank D Master cylinder
E Rear axle brake bleed nipple F Rear axle
11. 24 - Brake System
00 - Brake System
00 - General
24 - 7 9813/5350-2 24 - 7
Fault-Finding
Fault
Insufficient braking Table 125. Page 24-7
Brake pedal is soft Table 126. Page 24-7
Overheating of the brake system Table 127. Page 24-7
Table 125. Insufficient braking
Cause Remedy
Incorrect adjustment Check the brake disc thickness. Adjust the brakes.
Worn out brake disc Check the brake disc thickness. Replace the brake
discs.
Incorrect brake fluid Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
Loss of brake fluid Check the outside circuit and the master cylinder
for leaks. Repair as necessary. If the leak is to the
outside, replace the O-rings between the center and
the intermediate housings. If the leak is to the inside,
replace the all the O-rings.
Overheated axle causing brake fluid to vaporize Refer to overheating fault remedy.
See Also: Table 127. Overheating of the brake
system
Table 126. Brake pedal is soft
Cause Remedy
Air in the brake system Bleed the brake system.
Table 127. Overheating of the brake system
Cause Remedy
Wrong oil level Drain, flush and fill the brake oil to the correct level.
Too small brake gap Adjust the brakes.
Incorrect brake fluid in the system Drain the incorrect brake fluid. Replace all the seals
and hoses from the brake system. Fill the correct oil.
No free play of brake pedal at master cylinder Adjust the brake pedal free play.
Restrictions in the brake lines Check the condition of the brake lines. Replace as
necessary.
12. 24 - Brake System
00 - Brake System
00 - General
24 - 8 9813/5350-2 24 - 8
Bleed
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Open the engine compartment cover.
Refer to: PIL 06-06-06.
4. Open the bleed nipple.
Figure 311. Front axle
A
A
A Bleed nipples
5. Press and hold the brake pedal down.
6. Tighten the bleed nipple.
7. Release the brake pedal.
8. Do the steps 4 to step 7 until all of the trapped air
is removed from the brake system.
9. Do the steps 4 to step 8 for the RH (Right Hand)
side brake.
10. Do the steps 4 to step 9 to bleed the rear brake
system.
Figure 312. Rear axle
A
A
A Bleed nipples
13. 24 - Brake System
03 - Service Brake
01 - Master Cylinder
24 - 12 9813/5350-2 24 - 12
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Disconnect the front brake pipe, rear brake pipe
and the brake fluid tank from the master cylinder.
Figure 313.
C
D
ACB
A Front brake pipe
B Rear brake pipe
C Brake fluid tank
D Master cylinder
5. Remove the bolts.
6. Remove the master cylinder from the machine.
Figure 314.
E
D
D Master cylinder
E Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 128. Torque Values
Item Description Nm
E Bolts 60
14. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 15 9813/5350-2 24 - 15
06 - Cable
Adjust ............................................................ 24-15
Remove and Install ....................................... 24-16
Adjust
(For: 10TFT, 9TFT)
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Remove the floorplate.
Refer to: PIL 09-78-00.
3. Isolate the battery.
Refer to: PIL 33-03-00.
4. Remove the plastic hand grip from the park brake
lever.
Figure 315.
A
A Plastic hand grip
5. Loosen the locking grub screw.
6. Rotate the adjusting nut in an anticlockwise
direction to give free play in the cable.
Figure 316.
B
C
B Grub screw
C Adjusting nut
7. Adjust the cable so that the specified length of
thread protrudes through the locknut.
Dimension: 5mm
8. Tighten the nut against the back of the bracket.
15. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 16 9813/5350-2 24 - 16
Figure 317.
D
F
E
D Park brake cable
E Locknut
F Nut
9. Rotate the adjusting nut on the park brake lever
in a clockwise direction until the free play in the
cable has been taken up. Correct adjustment is
achieved when there is no free play in the cable
and no pressure on the brake lever.
10. Tighten the locking grub screw.
11. Install the plastic hand grip to the park brake
lever.
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 318.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 319.
B
A
A Park brake cable
B Reaction bracket
7. Remove the split pin.
8. Disconnect the park brake cable from the park
brake handle.
16. 24 - Brake System
18 - Park Brake
06 - Cable
24 - 17 9813/5350-2 24 - 17
Figure 320.
H
J
H Split pin
J Park brake handle
9. Loosen the locknut.
10. Disconnect the park brake cable from the
bracket.
Figure 321.
K
L
K Locknut
L Bracket
11. Make a note of the route and the position of the
cable to help installation.
12. Remove the park brake cable from the chassis.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Adjust the park brake cable.
Refer to: PIL 24-18-06.
17. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
18. 24 - Brake System
18 - Park Brake
18 - Caliper
24 - 18 9813/5350-2 24 - 18
18 - Caliper
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03-00.
3. Remove the floorplate.
Refer to: PIL 09-78-00.
4. Release the park brake.
5. Disconnect the park brake cable from the caliper.
Figure 322.
A
A Park brake cable
6. Disconnect the park brake cable from the
reaction bracket.
Figure 323.
B
A
A Park brake cable
B Reaction bracket
7. Remove the bolts.
8. Remove the park brake caliper from the machine.
Figure 324.
D
C
C Park brake caliper
D Bolts
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
1.1. Tighten the bolts to the correct torque value.
1.2. Adjust the park brake cable. Refer to (PIL
24-18).
Table 129. Torque Values
Item Description Nm
D Bolts 230
19. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 8 9813/5350-2 25 - 8
Check (Condition)
Consumables
Description Part No. Size
Surface Cleaning Fluid 4103/1204 1L
1. Examine all contact surfaces and replace any
parts that have scratches, wear or other damage
that could cause leakage.
2. Do not use abrasive or try to file or grind the
surfaces.
3. Clean all metal parts with a solvent and blow dry
with an air line.
Consumable: Surface Cleaning Fluid
Remove and Install
(For: 10TFT, 9TFT)
Remove
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Isolate the battery.
Refer to: PIL 33-03.
3. Remove the floor plate.
Refer to: PIL 09-78-00.
4. Remove the bolts 1.
5. Remove the steering column cover.
Refer to: PIL 25-12-06.
6. Remove the cable ties.
Figure 325.
A
A Cable ties
7. Disconnect the hoses from the steer unit.
8. Put a label on the hoses to help installation.
9. Plug all the open ports and hoses to prevent
contamination.
20. 25 - Steering System
06 - Steer Unit/Valve
00 - General
25 - 9 9813/5350-2 25 - 9
Figure 326.
B
B Hoses
10. Remove the grease nipple.
11. Remove the bolts 2.
12. Disconnect the steer valve from the steering
column.
Figure 327.
J
K
L
J Grease nipple
K Steer valve
L Bolts 2
13. Rotate the steer valve anti-clockwise and remove
the steer valve from the machine.
Figure 328.
K
K Steer valve
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Align the steering column splines to the steer
unit.
3. Tighten the bolts to the correct torque value.
4. Check the hydraulic oil level and top up as
required.
Refer to: PIL 30-00-00.
Table 131. Torque Values
Item Description Nm
L Bolts 2 60