This document provides information about identifying machines and standard torque settings for fasteners. It includes the following:
- Details about machine identification plates and how to locate the serial number and model information.
- Descriptions of typical engine and component identification plates.
- Tables listing torque settings for zinc plated, Dacromet, and metric grade fasteners under different conditions.
- Notes about using the correct torque settings based on the type of fastener and lubrication.
New holland w230 c tier 4a (interim) wheel loader service repair manualfusjefjskefkksem
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety precautions are provided throughout and repairs should only be performed by authorized personnel.
New holland w130 d zbar tier4b wheel loader service repair manualfusjefjskefkksem
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
New holland w130 c wheel loader service repair manualfusjefjskefkksem
This document provides instructions for removing the engine from a wheel loader. It is a 19 step process that includes draining fluids, disconnecting wiring harnesses and hoses, and using lifting equipment to remove the engine. Safety procedures are described such as releasing hydraulic pressure before removal. The level of detail provided in the instructions allows for the complete removal of the engine.
New holland w70 c hs tier 4a (interim) compact wheel loader service repair ma...fusjefjskefkksem
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and temperature sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
New holland u80 c tier 4 tractor backhoe service repair manual (from pin ncc5...fusjefjskefkksem
This document is a service manual for a U80C Tier 4 Tractor Backhoe from PIN NCC570800. It contains information on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, hitches and drawbars, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety rules are provided at the beginning regarding proper operation, maintenance, and repair of the machine.
New holland td5.75 tractor service repair manualfusjefjskefkksem
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, as well as sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and the platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians working on these tractor models.
This document provides a summary of the hydraulic systems on a tractor model. It describes the primary hydraulic power system including the hydraulic pumps that power it. A tandem gear pump and PFC piston pump supply hydraulic flow. The priority/regulator valve distributes the flow first to steering and then to other circuits like remote valves and hitches based on demand. Detailed diagrams and component identification are provided.
New holland t6070 range command tractor service repair manualfusjefjskefkksem
The document is a service manual that provides technical specifications, descriptions of operation, and maintenance/repair procedures for the primary hydraulic power system on various tractor models. It includes information on the variable displacement hydraulic pump, charge pump, compensator, filters, and pressure testing procedures. The hydraulic pump section covers specifications, operation, component views, and procedures for removal, overhaul, assembly, installation, and pressure testing of the variable displacement pump.
New holland w230 c tier 4a (interim) wheel loader service repair manualfusjefjskefkksem
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety precautions are provided throughout and repairs should only be performed by authorized personnel.
New holland w130 d zbar tier4b wheel loader service repair manualfusjefjskefkksem
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
New holland w130 c wheel loader service repair manualfusjefjskefkksem
This document provides instructions for removing the engine from a wheel loader. It is a 19 step process that includes draining fluids, disconnecting wiring harnesses and hoses, and using lifting equipment to remove the engine. Safety procedures are described such as releasing hydraulic pressure before removal. The level of detail provided in the instructions allows for the complete removal of the engine.
New holland w70 c hs tier 4a (interim) compact wheel loader service repair ma...fusjefjskefkksem
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and temperature sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
New holland u80 c tier 4 tractor backhoe service repair manual (from pin ncc5...fusjefjskefkksem
This document is a service manual for a U80C Tier 4 Tractor Backhoe from PIN NCC570800. It contains information on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, hitches and drawbars, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety rules are provided at the beginning regarding proper operation, maintenance, and repair of the machine.
New holland td5.75 tractor service repair manualfusjefjskefkksem
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, as well as sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and the platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians working on these tractor models.
This document provides a summary of the hydraulic systems on a tractor model. It describes the primary hydraulic power system including the hydraulic pumps that power it. A tandem gear pump and PFC piston pump supply hydraulic flow. The priority/regulator valve distributes the flow first to steering and then to other circuits like remote valves and hitches based on demand. Detailed diagrams and component identification are provided.
New holland t6070 range command tractor service repair manualfusjefjskefkksem
The document is a service manual that provides technical specifications, descriptions of operation, and maintenance/repair procedures for the primary hydraulic power system on various tractor models. It includes information on the variable displacement hydraulic pump, charge pump, compensator, filters, and pressure testing procedures. The hydraulic pump section covers specifications, operation, component views, and procedures for removal, overhaul, assembly, installation, and pressure testing of the variable displacement pump.
New holland t9.530 tractor service repair manualfusjefjskefkksem
This service manual provides information for servicing various CNH Industrial tractor models. It contains sections on the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other systems. The manual includes maintenance and repair instructions with torque specifications to help technicians service components correctly.
New holland kobelco e265 bj crawler excavator service repair manualfusjefjskefkksem
This document provides a shop manual for a hydraulic excavator that includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installation options. It emphasizes safety precautions that should be taken when operating or servicing the excavator, such as wearing protective equipment, relieving pressure from systems before disconnecting lines, and using lifting equipment for heavy components. The manual warns of hazards like hot surfaces, high pressure fluids, and falling attachments.
New holland kobelco e230 csr crawler excavator service repair manualfusjefjskefkksem
This document provides an introduction and overview of a service manual for crawler excavators. It begins with safety information and precautions for technicians working on the equipment. The introduction describes the manual's organization into sections covering specifications, maintenance, systems, disassembly/reassembly, troubleshooting, engines, and optional attachments. It notes the manual may be revised over time and systems may vary by country. Technicians are advised to contact the distributor if any parts of the manual are unclear.
New holland e260 csr crawler excavator service repair manualfusjefjskefkksem
This service manual provides information for the maintenance and repair of the E260CSR crawler excavator. It includes general safety information, specifications for machine parts, maintenance schedules and procedures, descriptions of hydraulic, electrical and other systems, instructions for disassembly and assembly of components, troubleshooting guides, and engine information. The manual is organized into 7 chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. It is intended to help technicians and mechanics properly service and repair the excavator.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...fusjefjskefkksem
This document is a service manual for the E215C EVO crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes subsections that provide repair and maintenance instructions for specific components of the excavator. The manual emphasizes that all repair and maintenance work must be carried out by qualified dealership personnel according to the procedures in the manual.
New holland e215 bj hydraulic excavator service repair manualfusjefjskefkksem
This document provides guidelines and safety precautions for servicing and repairing hydraulic excavators. It covers:
- Preparing the machine by cleaning it and inspecting for issues before disassembly
- Ensuring safety by wearing protective equipment, attaching do not operate tags, and using lifts for heavy parts
- Relieving hydraulic pressure and draining oil lines before removing components
- Properly storing removed parts and plugging open lines to prevent spills or contamination
- Welding repairs should only be done by trained personnel using the correct materials and procedures
- Parts should be reinstalled correctly and torques specified in the manual should be followed.
New holland e175 c evo tier 3 crawler excavator service repair manualfusjefjskefkksem
This service manual provides maintenance and repair instructions for the E175C EVO Crawler Excavator. It includes specifications and descriptions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains sections on safety, cleaning procedures, inspections, lubrication, and installing genuine replacement parts.
New holland e160 c blade runner crawler excavator service repair manualfusjefjskefkksem
This service manual provides information for safely servicing and repairing an E160C Blade Runner crawler excavator. It contains 7 chapters covering specifications, maintenance procedures, system descriptions, disassembly/assembly, troubleshooting, engine information, and optional attachment installation. Technicians should carefully follow all safety precautions when working on the machine, including proper preparation, use of protective equipment, and avoiding risks from parts under pressure, hot surfaces, or heavy components. Metric units are used throughout. The manual is revised as products and specifications change.
New holland e140 csr crawler excavator service repair manualfusjefjskefkksem
This document is the introduction section of a service manual for a crawler excavator. It provides important safety information for technicians maintaining and repairing the machine. Key points include: reading the entire manual before working on the machine, wearing proper protective equipment, lowering attachments to the ground before starting work, using lifting equipment appropriately, and following all safety procedures to avoid injury. Contact information is also provided if the user has any questions.
New holland e60 c cab tier iv (final engine) mini excavator service repair ma...fusjefjskefkksem
This document is a service manual for an E60C Mini Excavator. It contains over 200 sections organized by system (e.g. engine, hydraulic systems, electrical systems) providing repair and maintenance instructions. Each section includes part numbers and diagrams. The introduction emphasizes that only qualified dealership personnel should perform repairs following the procedures precisely and using recommended tools. It defines signal words for safety alerts and stresses reading all safety messages before operating or servicing the equipment.
New holland e37 c cab tier iv final engine mini excavator service repair manualfusjefjskefkksem
This service manual provides information on servicing an E37C mini excavator with a Tier IV final engine. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Safety precautions are provided, noting hazards that could result in death, serious injury, or machine/property damage. Cleaning procedures specify using an approved cleaning solution followed by drying and oiling parts.
New holland e18 c canopy tier iv engine mini excavator service repair manualfusjefjskefkksem
This document is a service manual that provides specifications and repair instructions for an E18C mini excavator engine. It includes detailed sections on the engine and crankcase, valve drive and gears, cylinder heads, connecting rods and pistons, crankshaft and flywheel, fuel system components, air cleaners and lines, intake and exhaust manifolds, engine cooling system, fan and drive, engine lubrication system, and special tools. The engine model is a Mitsubishi L3E with 3 cylinders in a vertical, water-cooled configuration. Specifications such as bore, stroke, displacement, compression ratio, valve timing and lift are provided.
New holland boomer 20 compact tractor service repair manualfusjefjskefkksem
This service manual provides technical information for servicing the Boomer 20 and 25 compact tractors. It includes sections on the engine, transmission, axles, brakes, hydraulics, hitches, steering, wheels, electrical systems, and operator platform. The manual should be used along with the operator's manual and only by qualified dealership personnel when performing repairs or maintenance according to the instructions and using recommended tools.
Hyster f019 (h330 hd) forklift service repair manualfusjefjskefkksem
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The document includes warnings and cautions for the repair procedures.
Hyster f019 (h300 hd) forklift service repair manualfusjefjskefkksem
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. The procedures explain how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Safety warnings and cautions are provided throughout.
Hyster e019 (h16.00 xm europe) forklift service repair manualfusjefjskefkksem
This document provides instructions for repairing the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator compartment, and cab of certain models of lift trucks. It describes removing and installing the counterweight, which requires lifting equipment due to its heavy weight. Procedures are provided for removing and installing fenders, the hood and air cleaner assembly, and the hydraulic tank. The document also describes cleaning and repairing hydraulic tanks, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics and taking safety precautions.
Hyster d005 (h60 e europe) forklift service repair manualfusjefjskefkksem
The document provides instructions for servicing GM engines, including the 4-153, 4-181, 3.0L, and 6-250 models. It describes procedures for removing and installing the cylinder head, disassembling and cleaning the cylinder head components, inspecting valves and guides, and reassembling the cylinder head. Safety warnings are provided regarding hazardous fibers in gaskets and precautions for working on electrical components. Diagrams show the engine block configuration and tools for tasks like cleaning valve guides.
Hyster c114 (e25 xl) forklift service repair manualfusjefjskefkksem
This document provides descriptions and diagrams of steering systems for lift trucks. There are two types of power steering systems - power steering and power steering with on-demand. The steering system is hydraulic and uses an electric motor, pump, and control unit to direct hydraulic fluid to steering components like the master drive unit or steering cylinder when the steering wheel is turned. Diagrams show the hydraulic circuit and components like the steering wheel, encoder, actuator, control unit, pump and motor.
Hyster c008 (h470 c 36) forklift service repair manualfusjefjskefkksem
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) When the input shaft turns, the drive gear rotates the driven gear, moving oil from the inlet to the outlet chamber. Gears and bearings are lubricated from oil exiting the pump.
The document provides detailed descriptions, illustrations and repair procedures for various gear pump designs.
Hyster b214 (h500 hd ec) forklift service repair manualfusjefjskefkksem
The document provides repair procedures for the frame, counterweight, covers, floor plates, handrails, steps, hydraulic tank, and fuel tank of lift trucks. It describes the components of the frame and provides instructions for removing and installing the counterweight, air cleaner, hoods, floor plates, and hydraulic tank. The hydraulic tank repair section gives directions for cleaning, repairing leaks, and reinstalling the hydraulic tank. Fuel tank repair is also addressed. Safety warnings are provided throughout regarding working with heavy components, hot fluids, welding, and fuel vapors.
New holland t9.530 tractor service repair manualfusjefjskefkksem
This service manual provides information for servicing various CNH Industrial tractor models. It contains sections on the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other systems. The manual includes maintenance and repair instructions with torque specifications to help technicians service components correctly.
New holland kobelco e265 bj crawler excavator service repair manualfusjefjskefkksem
This document provides a shop manual for a hydraulic excavator that includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installation options. It emphasizes safety precautions that should be taken when operating or servicing the excavator, such as wearing protective equipment, relieving pressure from systems before disconnecting lines, and using lifting equipment for heavy components. The manual warns of hazards like hot surfaces, high pressure fluids, and falling attachments.
New holland kobelco e230 csr crawler excavator service repair manualfusjefjskefkksem
This document provides an introduction and overview of a service manual for crawler excavators. It begins with safety information and precautions for technicians working on the equipment. The introduction describes the manual's organization into sections covering specifications, maintenance, systems, disassembly/reassembly, troubleshooting, engines, and optional attachments. It notes the manual may be revised over time and systems may vary by country. Technicians are advised to contact the distributor if any parts of the manual are unclear.
New holland e260 csr crawler excavator service repair manualfusjefjskefkksem
This service manual provides information for the maintenance and repair of the E260CSR crawler excavator. It includes general safety information, specifications for machine parts, maintenance schedules and procedures, descriptions of hydraulic, electrical and other systems, instructions for disassembly and assembly of components, troubleshooting guides, and engine information. The manual is organized into 7 chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation procedures. It is intended to help technicians and mechanics properly service and repair the excavator.
New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...fusjefjskefkksem
This document is a service manual for the E215C EVO crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section includes subsections that provide repair and maintenance instructions for specific components of the excavator. The manual emphasizes that all repair and maintenance work must be carried out by qualified dealership personnel according to the procedures in the manual.
New holland e215 bj hydraulic excavator service repair manualfusjefjskefkksem
This document provides guidelines and safety precautions for servicing and repairing hydraulic excavators. It covers:
- Preparing the machine by cleaning it and inspecting for issues before disassembly
- Ensuring safety by wearing protective equipment, attaching do not operate tags, and using lifts for heavy parts
- Relieving hydraulic pressure and draining oil lines before removing components
- Properly storing removed parts and plugging open lines to prevent spills or contamination
- Welding repairs should only be done by trained personnel using the correct materials and procedures
- Parts should be reinstalled correctly and torques specified in the manual should be followed.
New holland e175 c evo tier 3 crawler excavator service repair manualfusjefjskefkksem
This service manual provides maintenance and repair instructions for the E175C EVO Crawler Excavator. It includes specifications and descriptions for the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other components. The manual contains sections on safety, cleaning procedures, inspections, lubrication, and installing genuine replacement parts.
New holland e160 c blade runner crawler excavator service repair manualfusjefjskefkksem
This service manual provides information for safely servicing and repairing an E160C Blade Runner crawler excavator. It contains 7 chapters covering specifications, maintenance procedures, system descriptions, disassembly/assembly, troubleshooting, engine information, and optional attachment installation. Technicians should carefully follow all safety precautions when working on the machine, including proper preparation, use of protective equipment, and avoiding risks from parts under pressure, hot surfaces, or heavy components. Metric units are used throughout. The manual is revised as products and specifications change.
New holland e140 csr crawler excavator service repair manualfusjefjskefkksem
This document is the introduction section of a service manual for a crawler excavator. It provides important safety information for technicians maintaining and repairing the machine. Key points include: reading the entire manual before working on the machine, wearing proper protective equipment, lowering attachments to the ground before starting work, using lifting equipment appropriately, and following all safety procedures to avoid injury. Contact information is also provided if the user has any questions.
New holland e60 c cab tier iv (final engine) mini excavator service repair ma...fusjefjskefkksem
This document is a service manual for an E60C Mini Excavator. It contains over 200 sections organized by system (e.g. engine, hydraulic systems, electrical systems) providing repair and maintenance instructions. Each section includes part numbers and diagrams. The introduction emphasizes that only qualified dealership personnel should perform repairs following the procedures precisely and using recommended tools. It defines signal words for safety alerts and stresses reading all safety messages before operating or servicing the equipment.
New holland e37 c cab tier iv final engine mini excavator service repair manualfusjefjskefkksem
This service manual provides information on servicing an E37C mini excavator with a Tier IV final engine. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, and the platform, cab, bodywork, and decals. Safety precautions are provided, noting hazards that could result in death, serious injury, or machine/property damage. Cleaning procedures specify using an approved cleaning solution followed by drying and oiling parts.
New holland e18 c canopy tier iv engine mini excavator service repair manualfusjefjskefkksem
This document is a service manual that provides specifications and repair instructions for an E18C mini excavator engine. It includes detailed sections on the engine and crankcase, valve drive and gears, cylinder heads, connecting rods and pistons, crankshaft and flywheel, fuel system components, air cleaners and lines, intake and exhaust manifolds, engine cooling system, fan and drive, engine lubrication system, and special tools. The engine model is a Mitsubishi L3E with 3 cylinders in a vertical, water-cooled configuration. Specifications such as bore, stroke, displacement, compression ratio, valve timing and lift are provided.
New holland boomer 20 compact tractor service repair manualfusjefjskefkksem
This service manual provides technical information for servicing the Boomer 20 and 25 compact tractors. It includes sections on the engine, transmission, axles, brakes, hydraulics, hitches, steering, wheels, electrical systems, and operator platform. The manual should be used along with the operator's manual and only by qualified dealership personnel when performing repairs or maintenance according to the instructions and using recommended tools.
Hyster f019 (h330 hd) forklift service repair manualfusjefjskefkksem
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The document includes warnings and cautions for the repair procedures.
Hyster f019 (h300 hd) forklift service repair manualfusjefjskefkksem
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. The procedures explain how to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. Safety warnings and cautions are provided throughout.
Hyster e019 (h16.00 xm europe) forklift service repair manualfusjefjskefkksem
This document provides instructions for repairing the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator compartment, and cab of certain models of lift trucks. It describes removing and installing the counterweight, which requires lifting equipment due to its heavy weight. Procedures are provided for removing and installing fenders, the hood and air cleaner assembly, and the hydraulic tank. The document also describes cleaning and repairing hydraulic tanks, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics and taking safety precautions.
Hyster d005 (h60 e europe) forklift service repair manualfusjefjskefkksem
The document provides instructions for servicing GM engines, including the 4-153, 4-181, 3.0L, and 6-250 models. It describes procedures for removing and installing the cylinder head, disassembling and cleaning the cylinder head components, inspecting valves and guides, and reassembling the cylinder head. Safety warnings are provided regarding hazardous fibers in gaskets and precautions for working on electrical components. Diagrams show the engine block configuration and tools for tasks like cleaning valve guides.
Hyster c114 (e25 xl) forklift service repair manualfusjefjskefkksem
This document provides descriptions and diagrams of steering systems for lift trucks. There are two types of power steering systems - power steering and power steering with on-demand. The steering system is hydraulic and uses an electric motor, pump, and control unit to direct hydraulic fluid to steering components like the master drive unit or steering cylinder when the steering wheel is turned. Diagrams show the hydraulic circuit and components like the steering wheel, encoder, actuator, control unit, pump and motor.
Hyster c008 (h470 c 36) forklift service repair manualfusjefjskefkksem
1) Gear pumps come in single stage or tandem designs and work by using rotating gears to move oil from an inlet port to an outlet port. Seals are used to prevent leaks between sections.
2) As pressure increases, devices keep the clearance between gears at a minimum to prevent leakage while still allowing for lubrication and reducing wear.
3) When the input shaft turns, the drive gear rotates the driven gear, moving oil from the inlet to the outlet chamber. Gears and bearings are lubricated from oil exiting the pump.
The document provides detailed descriptions, illustrations and repair procedures for various gear pump designs.
Hyster b214 (h500 hd ec) forklift service repair manualfusjefjskefkksem
The document provides repair procedures for the frame, counterweight, covers, floor plates, handrails, steps, hydraulic tank, and fuel tank of lift trucks. It describes the components of the frame and provides instructions for removing and installing the counterweight, air cleaner, hoods, floor plates, and hydraulic tank. The hydraulic tank repair section gives directions for cleaning, repairing leaks, and reinstalling the hydraulic tank. Fuel tank repair is also addressed. Safety warnings are provided throughout regarding working with heavy components, hot fluids, welding, and fuel vapors.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
Kalyan chart DP boss guessing matka results➑➌➋➑➒➎➑➑➊➍
8328958814Satta Matka is a number-based game. There are several markets, each with its owner responsible for releasing the lottery satta Matka market results on time. Kalyan market, Worli market, main Mumbai market, Rajdhani market, and Milan market are some of the main markets or bazaars involved in the satta Matka game. The oldest and most legitimate markets are in Kalyan and Main Mumbai. Every Satta Market has an open and close time. The satta results for these markets are published on or shortly after the open and close times. During the open result, two numbers are decoded, one of which is a three-digit number and the other a single-digit number. Similarly, three-digit and single-digit numbers are declared during the satta market's close. The last digit after adding the three digits of the open or close result is usually the single digit declared during the open and close results.KALYAN MATKA | MATKA RESULT | KALYAN MATKA TIPS | SATTA MATKA | MATKA.COM | MATKA PANA JODI TODAY | BATTA SATKA | MATKA PATTI JODI NUMBER | MATKA RESULTS | MATKA CHART | MATKA JODI | SATTA COM | FULL RATE GAME | MATKA GAME | MATKA WAPKA | ALL MATKA RESULT LIVE ONLINE | MATKA RESULT | KALYAN MATKA RESULT | DPBOSS MATKA 143 | MAINSATTA MATKA SATTA FAST RESULT KALYAN TOP MATKA RESULT KALYAN SATTA MATKA FAST RESULT MILAN RATAN RAJDHANI MAIN BAZAR MATKA FAST TIPS RESULT MATKA CHART JODI CHART PANEL CHART FREE FIX GAME SATTAMATKA ! MATKA MOBI SATTA 143 spboss.in TOP NO1 RESULT FULL RATE MATKA ONLINE GAME PLAY BY APP SPBOSSdp boss net, dp satta, dpboss dpboss, indian satta matka, kalyan matkà result today , matka boss, matka result live, matka satta result today, satamatka com, satta boss, satta matka king, sattamatkà, sattamatkà result, sattamatta com, sattmatka sattmatka, star matka, tara matka, tara satta matka, worli matka, indian matka, matka live, kalyan guessing, satta fix, kalyan final ank, dp matka, dpboss net, sata mata com, सट्टा मटका, sattamatkà 143, golden matka, satta matta matka 143, satta fast, kalyan open, satta 143, dpboss 143 guessing, dpboss satta, golden satta matka, satta bajar
Satta Matka Market is India's leading website providing the quickest sattamatka outcome, experienced in Satta Matka game. Our services include free Satta Matka Trick and Tips for Kalyan Matka and Disawar Satta King, as well as satta matka graphs, online play, tips and more. Our team of experts strive to help you recoup your losses quickly through our proposals such as Free Satta Matka Tips and Kalyan Bazar Tips. We are known as India's best Matka DpBoss portal site, here to deliver updates on all sorts of Satta Market like Kalyan Bazar, Milan, Rajdhani, Time Bazaar, Main and the most current charts. Stay tuned with us for more live updates on the Satta market
3. Page No.Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-2
Cross References ..................................................................................1-2
Identifying Your Machine ........................................................................... 1-3
Machine Identification Plate ..................................................................1-3
Component Identification Plates ............................................................1-4
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-6
Introduction ............................................................................................1-6
Bolts and Screws ...................................................................................1-6
Hydraulic Connections ............................................................................. 1-10
'O' Ring Face Seal System ..................................................................1-10
'Torque Stop' Hose System .................................................................1-13
O-Ring Face Seal .................................................................................... 1-14
Introduction ..........................................................................................1-14
Machines Affected ...............................................................................1-14
Procedure ............................................................................................1-15
Key Points ...........................................................................................1-15
General ................................................................................................1-17
Service Tools
Numerical List .......................................................................................... 1-18
Tool Detail Reference .............................................................................. 1-21
Section B - Frame and Bodywork ........................................................1-21
Section C - Electrics ............................................................................1-25
Section E - Hydraulics .........................................................................1-26
Section K - Engine ...............................................................................1-31
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-32
Terms and Definitions
Colour Coding .......................................................................................... 1-33
Hydraulic Schematic Colour Codes .....................................................1-33
4. Section 1 - General Information
1-1 1-19803/9350-5
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– 8014 from serial number 1156000 up to May 2012
– 8016 from serial number 1155000 up to May 2012
– 8018 from serial number 1046000 up to May 2012
– 8020 from serial number 1284000 up to May 2012
– All machines from June 2012
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About this Manual
1-2 1-29803/9350-5
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
731911-3
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-39803/9350-5
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. The Product Identification Number (PIN), weight,
engine power, year of manufacture and serial number of
the machine are shown on the plate.
Note: The machine model and build specification is
indicated by the PIN. Refer to Typical Product
Identification Number (PIN).
If the engine is replaced by a new one, the serial number
on the identification plate will be wrong. Either get a
replacement identification plate from your JCB Dealer or
simply remove the old number. This will prevent the wrong
unit number being quoted when replacement parts are
ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
772890-3
Fig 2.
Typical Product Identification Number (PIN)
1 World Manufacturer Identification (3 Digits).
JCB = UK Build.
2 Machine Type and Model (5 Digits).
08014 = 8014.
3 Random Check Letter (1 Digit).
The Check Letter is used to verify the authenticity of
a machine’s PIN.
4 Machine Serial Number (8 Digits).
Each machine has a unique serial number.
1 2 3 4
JCB 08014 L 01156000
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-49803/9350-5
Component Identification Plates
Typical Engine Identification Number
The engine data label is located on the cylinder block as
shown. The data label includes the engine identification
number.
A typical engine identification number is:
1 Engine Type (2 Digits)
GJ = Naturally aspirated, 13.8kW (18.5Hp)
2 Country of Manufacture (1 Digit)
U = United Kingdom
3 Build Number (5 Digits)
4 Engine Serial Number (6 Digits)
5 Year of Manufacture (1 Digit)
T017650-2
Fig 3.
GJ U 65692 500405 P
1 2 3 4 5
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-59803/9350-5
ROPS, TOPS and FOGS
!MWARNING
Modified and wrongly repaired ROPS, TOPS & FOGS
Structures are dangerous. Do not modify the TOPS
Structure. Do not attempt to repair the ROPS, TOPS &
FOGS Structure. If the ROPS, TOPS & FOGS Structure
has been in an accident, do not use the machine until
the structure has been inspected and repaired. This
must be done by a qualified person. For assistance,
contact your JCB dealer. Failure to take precautions
could result in death or injury to the operator.
5-3-1-7_2
Machines built to ROPS and TOPS standards have an
identification label fitted to the cab. K Fig 4. ( T 1-5),
K Fig 5. ( T 1-5).
A bolt on falling object guard is available which also carries
a certified label. This label certifies the cab to FOGS
standard. K Fig 6. ( T 1-5)
When a machine is used in an application with the risk of
falling objects, the machine must be equipped with the
optional FOGS guard. This guard is compliant to
ISO10262 level 1 and is intended for protection from small
objects, e.g. small rocks, small debris and other small
objects encountered in operations such as highway
maintenance, landscaping and other construction site
services.
Fig 4. Machines up to May 2012
332-a4173-1
Fig 5. Machines from June 2012
Fig 6.
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
MINIEXCAVATOR
MAXUNLADENMASS
YEAROFMANUFACTURE
TOPS:
COMPLIESTO
ISO12117:1997
EN13531:2001
8014
8018
XXX/XXXXX
ROPS:
COMPLIESTO
ENISO3471:
2008
XXXX
CABWASERIALNUMBER XXXXXXXXXXXXXXX
J.C.B.CABSYSTEMS
LAKESIDEWORKS
ROCESTER
UTTOXETER,STAFFS
ST145JP
ENGLAND
1800KG
CABWAPARTNUMBER
8016
9. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-6 1-69803/9350-5
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-6).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
16. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1-13 1-139803/9350-5
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
17. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-14 1-149803/9350-5
O-Ring Face Seal
Introduction
JCB have received feedback from customers, dealers and
JCB warranty that these machines have occasional
hydraulic hose or joint leaks.
JCB have identified a number of possible causes for the
hose or joint leaks and worked with a leading hydraulic-
component supplier (Parker) to review and improve the
hydraulic circuits.
Because of this initiative, JCB Compact Products have
made important changes to the manufacturing process for
example:
1 High definition light booths.
2 Steam cleaning the line side.
3 Dark booths for more controlled UV light checks.
4 Vibration testing during the hot test.
5 Revised hydraulic circuits, hose routing and "Next
Generation" connections.
JCB have made a number of 801 series machines with this
new process. The process includes changing the hydraulic
fittings from "B.S.P." to the next generation "captive" O-
Ring Face Seals. (captive ORFS) These machines have
had extensive tests at JCB and in the field with customers.
A decision was made after these successful tests to make
the captive O-Ring face seals a standard fitment to 801X
machine models from September 2009.
Machines Affected
Table 13. Production Machines
Table 14. Pre-Production Machines
Machine Serial Number
8014 1626000 To 1627499
8016 1703600 To 1703999
8018 1543500 To 1544999
8020 1900100 To 1900499
Machine Serial Number
8014 1392964
8016 1506373
8018 1321602
8020 1284242
18. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-15 1-159803/9350-5
Procedure
Torque all of the O-Ring face seal fittings. Always make
sure that the correct torque is used to tighten the specific
fitting size. K Table 15. ( T 1-16).
To prevent damage to the O-Ring during the assembly
procedure its important to use the double-spanner method
of tightening. K Fig 4. ( T 1-15).
– Torque spanner 1.
– Open ended/combination spanner.2.
T044470
Fig 4.
Key Points
A rubber trapezoid O-Ring seal 3 is pre-installed in the
Captive O-Ring Groove (CORG). This groove is the half-
dovetail type and has very secure retention properties as
the seal is below the lip of the groove. K Fig 5. ( T 1-15).
T044480
Fig 5.
Swivel-nut line marking, the broken-line method.
K Fig 6. ( T 1-15).
– The swivel-nut is hand-tight 4.
– The swivel-nut is tightened to the correct torque
setting 5.
T044490
Fig 6.
19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-16 1-169803/9350-5
Table 15.
Assembly Torques for UNF Threads on the ORFS Fittings
Product Thread size Series
T Assembly torque
Series Port dash size ISO 11296 Non-adjustable end Adjustable end
Inch Nm Nm
Port connections males stud
and swivel fittings
-4 7/16-20 UNF 35 35
-5 1/2-20 UNF 40 40
-6 9/16-18 UNF 46 46
-8 3/4-16 UNF 80 80
-10 7/8-14 UNF 135 135
-12 1.1/16-12 UNF 185 185
-16 1.5/16-12 UNF 270 270
-20 1.5/8-12 UNF 340 340
-24 1.7/8-12 UNF 415 415
Dash size of tube
or hose ends
UNF thread size Flats from wrench
resistance
Swivel nut torque
Nm (Ref)
Hose ends ORFS female swivel -4 9/16-18 UNF 1/2 to 3/4 26
-6 11/16-16 UNF 1/2 to 3/4 42
-8 13/16-16 UNF 1/2 to 3/4 57
-10 1-14 UNF 1/2 to 3/4 85
-12 1. 3/16-12 UNF 1/3 to 1/2 122
-16 1.7/16-12 UNF 1/3 to 1/2 156
-20 1.11/16-12 UNF 1/3 to 1/2 200
-24 2-12 UNF 1/3 to 1/2 256
-32 2.1/2-12 UNF
21. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-17 1-179803/9350-5
General
If there is a leak from the hydraulic system:
– Before the hose is disconnected to examine the O-
ring, examine the hose swivel-nut for the broken-line
white marker. If there is no visible white marker,
photograph the hose and adaptor. K Fig 6. ( T 1-15).
– Open a Tech Web call. Attach the photographs and
make a report of the hose and adaptor part numbers,
and the effected service. Always check the torque of
the hose before its disassembled. If the hose or the
adaptor is loose, you must specify which component
is the cause of the leak.
For example if the hose is tight and the adaptor turns
in the valve block, record this information in the Tech
Web call.
– Examine the O-rings, adaptor thread, hose swaging
and hose damage in the usual method. If the hose
leaks because of chaffing, photograph the chafe point
and attach the photographs to the Tech Web call.
– When a warranty claim is submitted, refer the claim to
the Tech Web call.
– A failure to supply the relevant information could
delay the warranty claim process and possibly cause
the warranty claim to be declined.
22. Section 1 - General Information
1-18 1-189803/9350-5
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
- Bonded Washers - see Tool Detail Reference (Section 1) for content E
- Female Cone Blanking Plugs - see Tool Detail Reference (Section 1) for content E
- Female Connectors - see Tool Detail Reference (Section 1) for content E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) for
content
E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) for content E
- Rivet Nut Tool - see Tool Detail Reference (Section 1) for content B
331/22966 Pump Drive Alignment Tool E
331/31069 Test Block for A.R.V. E
4104/1310 Hand Cleaner B
892/00039 Spool Clamp E
892/00041 De-glazing Tool K
892/00137 Micro-Bore Hose E
892/00223 Hand Pump E
892/00253 Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
892/00254 Hose E
892/00271 Adapter E
892/00272 Adapter E
892/00273 Adapter E
892/00274 Adapter E
892/00275 Adapter E