This document provides information about identifying JCB machines and their components. It describes the machine identification plate that lists the product identification number, weight, engine power, year of manufacture, and serial number. It also describes the typical format of the product identification number and engine identification number, which include information about the machine type, check letter, serial numbers, and year/country of manufacture. The document is intended to help service technicians properly identify the exact machine and components when ordering replacement parts.
New holland w230 c tier 4 wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine from a wheel loader. It involves marking components for reinstallation, draining fluids like coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Removal requires proper safety procedures and draining of hydraulic pressure before disconnecting hoses and electrical connections.
New holland w190 c tier 4a (interim) wheel loader service repair manualfijsfjskekmme
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided throughout to prevent injury or damage when servicing the machine.
New holland w170 b wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine and radiator from a W170B wheel loader. It is a 14 step process that includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Safety precautions are described at the beginning such as parking the machine, lowering attachments, and discharging pressure from hydraulic circuits.
New holland w130 d xr tier4b wheel loader service repair manualfijsfjskekmme
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
New holland w80 btc wheel loader service repair manualfijsfjskekmme
This document provides safety instructions and technical specifications for a repair manual. It outlines general safety precautions for working on equipment, including stopping the engine and relieving hydraulic pressure before removing parts. Emergency procedures and required safety equipment are also described. Technical details covered include the machine models and print numbers for the repair manual volumes.
New holland w60 c zb tier 4a (interim) compact wheel loader service repair ma...fijsfjskekmme
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and temperature sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
New holland td5.65 tractor service repair manualfijsfjskekmme
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, followed by detailed sections on the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians.
New holland tc45 da tractor service repair manualfijsfjskekmme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
New holland w230 c tier 4 wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine from a wheel loader. It involves marking components for reinstallation, draining fluids like coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Removal requires proper safety procedures and draining of hydraulic pressure before disconnecting hoses and electrical connections.
New holland w190 c tier 4a (interim) wheel loader service repair manualfijsfjskekmme
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, and electrical systems. Safety precautions are provided throughout to prevent injury or damage when servicing the machine.
New holland w170 b wheel loader service repair manualfijsfjskekmme
This document provides instructions for removing the engine and radiator from a W170B wheel loader. It is a 14 step process that includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Safety precautions are described at the beginning such as parking the machine, lowering attachments, and discharging pressure from hydraulic circuits.
New holland w130 d xr tier4b wheel loader service repair manualfijsfjskekmme
This document is a service manual for wheel loaders models W130D and W170D. It contains information on engine systems, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides maintenance and repair instructions for technicians and is organized by system with section numbers for easy reference.
New holland w80 btc wheel loader service repair manualfijsfjskekmme
This document provides safety instructions and technical specifications for a repair manual. It outlines general safety precautions for working on equipment, including stopping the engine and relieving hydraulic pressure before removing parts. Emergency procedures and required safety equipment are also described. Technical details covered include the machine models and print numbers for the repair manual volumes.
New holland w60 c zb tier 4a (interim) compact wheel loader service repair ma...fijsfjskekmme
The document provides instructions to remove an engine from a wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety supports to secure the engine. Key steps include turning the ignition to cycle hydraulic systems, switching the battery to the OFF position, removing air filter and temperature sensor connections, draining air conditioning lines if equipped, and securing the engine on safety supports before removal.
New holland td5.65 tractor service repair manualfijsfjskekmme
This document is a service manual for tractor models TD5.65, TD5.75, TD5.85, TD5.95, TD5.105, and TD5.115. It contains an introduction and safety rules section, followed by detailed sections on the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform, cab, bodywork, and decals. The manual provides maintenance and repair instructions for authorized workshops and technicians.
New holland tc45 da tractor service repair manualfijsfjskekmme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
New holland t8040 tractor service repair manualfijsfjskekmme
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure to circuits like brakes and transmission, and the rear supplying charge flow to the piston pump. An optional high flow piston pump is also described that provides more hydraulic flow.
New holland t6070 tractor service repair manualfijsfjskekmme
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t3040 tractor service repair manualfijsfjskekmme
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, air conditioning, electrical systems, and the cab. Each section provides specifications, torque settings, troubleshooting information, removal and installation instructions, and disassembly/assembly procedures for maintaining and repairing the components.
New holland t9.480 tractor service repair manualfijsfjskekmme
This service manual provides information for servicing the engines, fuel systems, air intake systems, cooling systems, exhaust systems, and other components of various tractor models. It includes specifications, maintenance procedures, and troubleshooting information to assist technicians in repairing components. The manual is intended to be used by qualified dealership personnel when performing maintenance and repairs.
New holland t8.410 tractor service repair manual (pin zfre03123 and above)fijsfjskekmme
This service manual provides information for servicing the engines, transmissions, axles, hydraulics, electrical systems, and other components of T8 tractor models 320-410 with Powershift transmissions. The manual includes specifications, maintenance procedures, and troubleshooting information to assist technicians with repairs and maintenance.
New holland kobelco e235 sr crawler excavator service repair manualfijsfjskekmme
The document provides safety precautions and guidelines for disassembling, inspecting, repairing, and reassembling an excavator. Some key points include:
- Clean the excavator before bringing it into the repair shop to make work more efficient and prevent damage.
- Wear appropriate protective equipment like safety shoes, glasses and remove jewelry before working. Support or block components that need to be raised for access.
- Relieve pressure from hydraulic systems before disconnecting lines and drain fluids before removing components. Mark parts for reassembly.
- Inspect disassembled parts for wear, measure clearances and clean parts thoroughly before reassembly. Replace seals, gaskets and apply lubricants as specified
New holland eh130 crawler excavator service repair manualfijsfjskekmme
This document is a service manual for the New Holland Construction EH130 crawler excavator. It contains 6 sections that cover specifications, maintenance, systems, disassembly/assembly, troubleshooting, and the engine. The table of contents lists chapters for safety information, specifications, attachment dimensions, tools, maintenance schedules, procedures, systems, components, troubleshooting guides, and the engine. It provides detailed instructions and specifications to service technicians for repairing and maintaining the excavator.
New holland eh45 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH45 compact excavator. It contains 7 sections covering specifications, maintenance, systems, disassembly, troubleshooting, engine, and miscellaneous topics. The manual provides safety instructions that must be followed when operating or performing maintenance on the excavator, including wearing protective equipment, disconnecting the battery before working on the machine, and lowering attachments to the ground before starting any repairs. It lists specific precautions for different systems and components to prevent injuries.
New holland eh35 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH35 compact excavator. It contains 7 sections that cover specifications, maintenance, systems, disassembly, troubleshooting, the engine, and miscellaneous topics. The sections are further broken down into chapters that provide details on tools, maintenance schedules, hydraulic and electrical systems, component removal and installation, and troubleshooting guides for hydraulic, electrical and engine issues. Safety precautions are outlined that must be followed when operating or servicing the excavator.
New holland eh15 hydraulic excavator service repair manualfijsfjskekmme
This document is a service manual for the EH15 hydraulic excavator. It contains specifications, maintenance procedures, troubleshooting guides, and component level descriptions for the excavator. The manual is divided into multiple sections covering general information, specifications, systems, components, troubleshooting, and the engine. It provides technical information and instructions to aid in servicing and repairing the EH15 excavator.
New holland e18 c cab tier iv engine mini excavator service repair manualfijsfjskekmme
This document is a service manual that provides specifications and repair instructions for an E18C mini excavator engine. It includes detailed sections on the engine and crankcase, valve drive and gears, cylinder heads, connecting rods and pistons, crankshaft and flywheel, fuel system components, air cleaners and lines, intake and exhaust manifolds, engine cooling system, fan and drive, engine lubrication system, and special tools. The engine model is a Mitsubishi L3E with 3 cylinders in a vertical, water-cooled configuration. Specifications such as bore, stroke, displacement, compression ratio, valve timing and lift are provided.
New holland e215 c crawler excavator service repair manualfijsfjskekmme
Here are the key steps to prepare the engine for removal:
1. Disconnect the battery ground cable.
2. Remove components mounted on top of the engine like the bonnet, guard, air cleaner hose, radiator hose, fuel hose, and wiring harnesses.
3. If necessary, remove additional components like the pump, muffler, and radiator.
4. Disconnect electrical connections like the starter cable, alternator terminal, and sensor connectors.
5. Prepare an engine stand to securely support the engine once removed.
Hyster k005 (h4.00 xm europe) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a lift truck counterweight, hood, overhead guard, LED lights, operator restraint system, and radiator. It includes descriptions of each component and instructions for their removal and installation. Safety warnings are provided, such as the need to block the lift truck when removing heavy components to prevent tipping. Counterweight removal requires installing eyebolts and a lifting device. Hood, lights, and other components require disconnecting mounting hardware and electrical connections. The radiator draining coolant and hoses are disconnected before removal.
Hyster f019 (h360 hd) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The summary is provided in 3 sentences or less as requested.
Hyster d010 (s30 xm) forklift service repair manualfijsfjskekmme
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster d005 (h70 e europe) forklift service repair manualfijsfjskekmme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c114 (e30 xl) forklift service repair manualfijsfjskekmme
This document provides descriptions and diagrams of steering systems for E25XL, E30XL, and E35XL lift trucks. There are two types of power steering systems: power steering and power steering with on-demand. The power steering system uses an electric motor and pump to continuously supply hydraulic pressure when the key is on. The on-demand system only operates the pump motor when the steering wheel is turned. Both systems use hydraulic oil routed through a control unit and cylinder or motor to steer the truck in response to rotation of the steering wheel.
Hyster c008 (h470 c 48) forklift service repair manualfijsfjskekmme
1) The document provides descriptions and repair procedures for gear pumps. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair procedures include removal, disassembly, cleaning, inspection, and reassembly of the pump. The most common cause of pump failure requiring repair is worn or damaged seals.
3) Inspection of gears, gear housing, thrust plates and other parts is described to check for excessive wear or damage from lack of lubrication or foreign material contamination. Replacement of worn parts is recommended along with cleaning and replacement of all seals during reassembly.
Hyster b187 (s2.50 xl europe) forklift service repair manualfijsfjskekmme
This document provides service procedures for the brake system on a lift truck model. It describes the main components of the brake system including the master cylinder, wheel cylinders, brake shoes, parking brake system, and linkage. Removal and disassembly procedures are provided for the 260mm service brakes. Inspection and cleaning instructions are also included to ensure safe handling of any asbestos materials that may be present.
Case 1121 g stage iv wheel loader service repair manualfijsfjskekmme
This document is a service manual that provides maintenance and repair instructions for several models of wheel loaders. It contains sections on the engine, transmission, axles, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, front loader/bucket, and other parts. Safety precautions are outlined, including warnings to only allow authorized personnel to perform repairs, to relieve pressure from hydraulic circuits before removing parts, and to follow all safety messages.
New holland t8040 tractor service repair manualfijsfjskekmme
This document provides a service manual for tractor models T8010 through T8050. It describes the primary hydraulic power system, including the three hydraulic pumps that are driven by the transmission. A pressure and flow compensating piston pump supplies hydraulic flow to priority valves and then to steering, remote valves, and the three point hitch. A dual gear pump has front and rear sections, with the front supplying regulated pressure to circuits like brakes and transmission, and the rear supplying charge flow to the piston pump. An optional high flow piston pump is also described that provides more hydraulic flow.
New holland t6070 tractor service repair manualfijsfjskekmme
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t3040 tractor service repair manualfijsfjskekmme
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, air conditioning, electrical systems, and the cab. Each section provides specifications, torque settings, troubleshooting information, removal and installation instructions, and disassembly/assembly procedures for maintaining and repairing the components.
New holland t9.480 tractor service repair manualfijsfjskekmme
This service manual provides information for servicing the engines, fuel systems, air intake systems, cooling systems, exhaust systems, and other components of various tractor models. It includes specifications, maintenance procedures, and troubleshooting information to assist technicians in repairing components. The manual is intended to be used by qualified dealership personnel when performing maintenance and repairs.
New holland t8.410 tractor service repair manual (pin zfre03123 and above)fijsfjskekmme
This service manual provides information for servicing the engines, transmissions, axles, hydraulics, electrical systems, and other components of T8 tractor models 320-410 with Powershift transmissions. The manual includes specifications, maintenance procedures, and troubleshooting information to assist technicians with repairs and maintenance.
New holland kobelco e235 sr crawler excavator service repair manualfijsfjskekmme
The document provides safety precautions and guidelines for disassembling, inspecting, repairing, and reassembling an excavator. Some key points include:
- Clean the excavator before bringing it into the repair shop to make work more efficient and prevent damage.
- Wear appropriate protective equipment like safety shoes, glasses and remove jewelry before working. Support or block components that need to be raised for access.
- Relieve pressure from hydraulic systems before disconnecting lines and drain fluids before removing components. Mark parts for reassembly.
- Inspect disassembled parts for wear, measure clearances and clean parts thoroughly before reassembly. Replace seals, gaskets and apply lubricants as specified
New holland eh130 crawler excavator service repair manualfijsfjskekmme
This document is a service manual for the New Holland Construction EH130 crawler excavator. It contains 6 sections that cover specifications, maintenance, systems, disassembly/assembly, troubleshooting, and the engine. The table of contents lists chapters for safety information, specifications, attachment dimensions, tools, maintenance schedules, procedures, systems, components, troubleshooting guides, and the engine. It provides detailed instructions and specifications to service technicians for repairing and maintaining the excavator.
New holland eh45 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH45 compact excavator. It contains 7 sections covering specifications, maintenance, systems, disassembly, troubleshooting, engine, and miscellaneous topics. The manual provides safety instructions that must be followed when operating or performing maintenance on the excavator, including wearing protective equipment, disconnecting the battery before working on the machine, and lowering attachments to the ground before starting any repairs. It lists specific precautions for different systems and components to prevent injuries.
New holland eh35 compact excavator service repair manualfijsfjskekmme
This document is a service manual for an EH35 compact excavator. It contains 7 sections that cover specifications, maintenance, systems, disassembly, troubleshooting, the engine, and miscellaneous topics. The sections are further broken down into chapters that provide details on tools, maintenance schedules, hydraulic and electrical systems, component removal and installation, and troubleshooting guides for hydraulic, electrical and engine issues. Safety precautions are outlined that must be followed when operating or servicing the excavator.
New holland eh15 hydraulic excavator service repair manualfijsfjskekmme
This document is a service manual for the EH15 hydraulic excavator. It contains specifications, maintenance procedures, troubleshooting guides, and component level descriptions for the excavator. The manual is divided into multiple sections covering general information, specifications, systems, components, troubleshooting, and the engine. It provides technical information and instructions to aid in servicing and repairing the EH15 excavator.
New holland e18 c cab tier iv engine mini excavator service repair manualfijsfjskekmme
This document is a service manual that provides specifications and repair instructions for an E18C mini excavator engine. It includes detailed sections on the engine and crankcase, valve drive and gears, cylinder heads, connecting rods and pistons, crankshaft and flywheel, fuel system components, air cleaners and lines, intake and exhaust manifolds, engine cooling system, fan and drive, engine lubrication system, and special tools. The engine model is a Mitsubishi L3E with 3 cylinders in a vertical, water-cooled configuration. Specifications such as bore, stroke, displacement, compression ratio, valve timing and lift are provided.
New holland e215 c crawler excavator service repair manualfijsfjskekmme
Here are the key steps to prepare the engine for removal:
1. Disconnect the battery ground cable.
2. Remove components mounted on top of the engine like the bonnet, guard, air cleaner hose, radiator hose, fuel hose, and wiring harnesses.
3. If necessary, remove additional components like the pump, muffler, and radiator.
4. Disconnect electrical connections like the starter cable, alternator terminal, and sensor connectors.
5. Prepare an engine stand to securely support the engine once removed.
Hyster k005 (h4.00 xm europe) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a lift truck counterweight, hood, overhead guard, LED lights, operator restraint system, and radiator. It includes descriptions of each component and instructions for their removal and installation. Safety warnings are provided, such as the need to block the lift truck when removing heavy components to prevent tipping. Counterweight removal requires installing eyebolts and a lifting device. Hood, lights, and other components require disconnecting mounting hardware and electrical connections. The radiator draining coolant and hoses are disconnected before removal.
Hyster f019 (h360 hd) forklift service repair manualfijsfjskekmme
This document provides repair procedures for a differential assembly. It describes the components of a typical differential, including the housing, ring and pinion gear set, and differential assembly. It provides steps to remove the differential carrier from the axle housing, remove the differential and ring gear from the carrier, and remove the drive pinion and pinion carrier from the carrier. It also describes how to disassemble the differential and ring gear assembly and disassemble the drive pinion and pinion carrier. The summary is provided in 3 sentences or less as requested.
Hyster d010 (s30 xm) forklift service repair manualfijsfjskekmme
The document provides an overview of the components and operation of a single-speed powershift transmission, including:
1) The transmission contains forward and reverse clutch assemblies, a torque converter, transmission pump, control valve, and differential assembly to transfer power from the engine to the wheels.
2) The torque converter uses fluid coupling between an impeller and turbine to transfer power from the engine to the transmission, and can multiply engine torque through a stator clutch mechanism.
3) The forward and reverse clutch assemblies use hydraulic pressure to engage friction discs and transfer power between the input shaft and either the forward or reverse gears to select transmission direction.
Hyster d005 (h70 e europe) forklift service repair manualfijsfjskekmme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c114 (e30 xl) forklift service repair manualfijsfjskekmme
This document provides descriptions and diagrams of steering systems for E25XL, E30XL, and E35XL lift trucks. There are two types of power steering systems: power steering and power steering with on-demand. The power steering system uses an electric motor and pump to continuously supply hydraulic pressure when the key is on. The on-demand system only operates the pump motor when the steering wheel is turned. Both systems use hydraulic oil routed through a control unit and cylinder or motor to steer the truck in response to rotation of the steering wheel.
Hyster c008 (h470 c 48) forklift service repair manualfijsfjskekmme
1) The document provides descriptions and repair procedures for gear pumps. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair procedures include removal, disassembly, cleaning, inspection, and reassembly of the pump. The most common cause of pump failure requiring repair is worn or damaged seals.
3) Inspection of gears, gear housing, thrust plates and other parts is described to check for excessive wear or damage from lack of lubrication or foreign material contamination. Replacement of worn parts is recommended along with cleaning and replacement of all seals during reassembly.
Hyster b187 (s2.50 xl europe) forklift service repair manualfijsfjskekmme
This document provides service procedures for the brake system on a lift truck model. It describes the main components of the brake system including the master cylinder, wheel cylinders, brake shoes, parking brake system, and linkage. Removal and disassembly procedures are provided for the 260mm service brakes. Inspection and cleaning instructions are also included to ensure safe handling of any asbestos materials that may be present.
Case 1121 g stage iv wheel loader service repair manualfijsfjskekmme
This document is a service manual that provides maintenance and repair instructions for several models of wheel loaders. It contains sections on the engine, transmission, axles, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, front loader/bucket, and other parts. Safety precautions are outlined, including warnings to only allow authorized personnel to perform repairs, to relieve pressure from hydraulic circuits before removing parts, and to follow all safety messages.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
3. Page No.Contents
Section 1 - General Information
1-i 1-i
Introduction
About this Manual ...................................................................................... 1-1
Machine Model and Serial Number .......................................................1-1
Using the Service Manual .....................................................................1-1
Section Numbering ................................................................................1-1
Left Side, Right Side ..............................................................................1-2
Cross References ..................................................................................1-2
Identifying Your Machine ........................................................................... 1-3
Machine Identification Plate ..................................................................1-3
Component Identification Plates ............................................................1-4
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-6
Introduction ............................................................................................1-6
Bolts and Screws ...................................................................................1-6
Hydraulic Connections ............................................................................. 1-10
'O' Ring Face Seal System ..................................................................1-10
'Torque Stop' Hose System .................................................................1-13
O-Ring Face Seal .................................................................................... 1-14
Introduction ..........................................................................................1-14
Machines Affected ...............................................................................1-14
Procedure ............................................................................................1-15
Key Points ...........................................................................................1-15
General ................................................................................................1-17
Service Tools
Numerical List .......................................................................................... 1-18
Tool Detail Reference .............................................................................. 1-21
Section B - Frame and Bodywork ........................................................1-21
Section C - Electrics ............................................................................1-25
Section E - Hydraulics .........................................................................1-26
Section K - Engine ...............................................................................1-31
Service Consumables
Sealing and Retaining Compounds ......................................................... 1-32
Terms and Definitions
Colour Coding .......................................................................................... 1-33
Hydraulic Schematic Colour Codes .....................................................1-33
4. Section 1 - General Information
1-1 1-19803/9350-5
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– 8014 from serial number 1156000 up to May 2012
– 8016 from serial number 1155000 up to May 2012
– 8018 from serial number 1046000 up to May 2012
– 8020 from serial number 1284000 up to May 2012
– All machines from June 2012
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
5. Section 1 - General Information
Introduction
About this Manual
1-2 1-29803/9350-5
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
731911-3
Fig 1.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
6. Section 1 - General Information
Introduction
Identifying Your Machine
1-3 1-39803/9350-5
Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. The Product Identification Number (PIN), weight,
engine power, year of manufacture and serial number of
the machine are shown on the plate.
Note: The machine model and build specification is
indicated by the PIN. Refer to Typical Product
Identification Number (PIN).
If the engine is replaced by a new one, the serial number
on the identification plate will be wrong. Either get a
replacement identification plate from your JCB Dealer or
simply remove the old number. This will prevent the wrong
unit number being quoted when replacement parts are
ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
772890-3
Fig 2.
Typical Product Identification Number (PIN)
1 World Manufacturer Identification (3 Digits).
JCB = UK Build.
2 Machine Type and Model (5 Digits).
08014 = 8014.
3 Random Check Letter (1 Digit).
The Check Letter is used to verify the authenticity of
a machine’s PIN.
4 Machine Serial Number (8 Digits).
Each machine has a unique serial number.
1 2 3 4
JCB 08014 L 01156000
7. Section 1 - General Information
Introduction
Identifying Your Machine
1-4 1-49803/9350-5
Component Identification Plates
Typical Engine Identification Number
The engine data label is located on the cylinder block as
shown. The data label includes the engine identification
number.
A typical engine identification number is:
1 Engine Type (2 Digits)
GJ = Naturally aspirated, 13.8kW (18.5Hp)
2 Country of Manufacture (1 Digit)
U = United Kingdom
3 Build Number (5 Digits)
4 Engine Serial Number (6 Digits)
5 Year of Manufacture (1 Digit)
T017650-2
Fig 3.
GJ U 65692 500405 P
1 2 3 4 5
8. Section 1 - General Information
Introduction
Identifying Your Machine
1-5 1-59803/9350-5
ROPS, TOPS and FOGS
!MWARNING
Modified and wrongly repaired ROPS, TOPS & FOGS
Structures are dangerous. Do not modify the TOPS
Structure. Do not attempt to repair the ROPS, TOPS &
FOGS Structure. If the ROPS, TOPS & FOGS Structure
has been in an accident, do not use the machine until
the structure has been inspected and repaired. This
must be done by a qualified person. For assistance,
contact your JCB dealer. Failure to take precautions
could result in death or injury to the operator.
5-3-1-7_2
Machines built to ROPS and TOPS standards have an
identification label fitted to the cab. K Fig 4. ( T 1-5),
K Fig 5. ( T 1-5).
A bolt on falling object guard is available which also carries
a certified label. This label certifies the cab to FOGS
standard. K Fig 6. ( T 1-5)
When a machine is used in an application with the risk of
falling objects, the machine must be equipped with the
optional FOGS guard. This guard is compliant to
ISO10262 level 1 and is intended for protection from small
objects, e.g. small rocks, small debris and other small
objects encountered in operations such as highway
maintenance, landscaping and other construction site
services.
Fig 4. Machines up to May 2012
332-a4173-1
Fig 5. Machines from June 2012
Fig 6.
FOPS Data Plate
!MWARNING
Do not use the machine if the falling objects protection
level provided by the structure is not sufficient for the
application. Falling objects can cause serious injury.
8-2-8-17
If the machine is used in any application where there is a
risk of falling objects then a falling-objects protective
structure (FOPS) must be installed. For further information
contact your JCB Dealer
The falling objects protection structure (FOPS) is fitted with
a dataplate. The dataplate indicates what level protection
the structure provides.
There are two levels of FOPS:
– Level I Impact Protection - impact strength for
protection from small falling objects (e.g. bricks, small
concrete blocks, hand tools) encountered in
operations such as highway maintenance,
landscaping and other construction site services.
– Level II Impact Protection - impact strength for
protection from heavy falling objects (e.g. trees,
rocks) for machines involved in site clearing,
overhead demolition or forestry.
MINIEXCAVATOR
MAXUNLADENMASS
YEAROFMANUFACTURE
TOPS:
COMPLIESTO
ISO12117:1997
EN13531:2001
8014
8018
XXX/XXXXX
ROPS:
COMPLIESTO
ENISO3471:
2008
XXXX
CABWASERIALNUMBER XXXXXXXXXXXXXXX
J.C.B.CABSYSTEMS
LAKESIDEWORKS
ROCESTER
UTTOXETER,STAFFS
ST145JP
ENGLAND
1800KG
CABWAPARTNUMBER
8016
9. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-6 1-69803/9350-5
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-6).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
16. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1-13 1-139803/9350-5
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
17. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-14 1-149803/9350-5
O-Ring Face Seal
Introduction
JCB have received feedback from customers, dealers and
JCB warranty that these machines have occasional
hydraulic hose or joint leaks.
JCB have identified a number of possible causes for the
hose or joint leaks and worked with a leading hydraulic-
component supplier (Parker) to review and improve the
hydraulic circuits.
Because of this initiative, JCB Compact Products have
made important changes to the manufacturing process for
example:
1 High definition light booths.
2 Steam cleaning the line side.
3 Dark booths for more controlled UV light checks.
4 Vibration testing during the hot test.
5 Revised hydraulic circuits, hose routing and "Next
Generation" connections.
JCB have made a number of 801 series machines with this
new process. The process includes changing the hydraulic
fittings from "B.S.P." to the next generation "captive" O-
Ring Face Seals. (captive ORFS) These machines have
had extensive tests at JCB and in the field with customers.
A decision was made after these successful tests to make
the captive O-Ring face seals a standard fitment to 801X
machine models from September 2009.
Machines Affected
Table 13. Production Machines
Table 14. Pre-Production Machines
Machine Serial Number
8014 1626000 To 1627499
8016 1703600 To 1703999
8018 1543500 To 1544999
8020 1900100 To 1900499
Machine Serial Number
8014 1392964
8016 1506373
8018 1321602
8020 1284242
18. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-15 1-159803/9350-5
Procedure
Torque all of the O-Ring face seal fittings. Always make
sure that the correct torque is used to tighten the specific
fitting size. K Table 15. ( T 1-16).
To prevent damage to the O-Ring during the assembly
procedure its important to use the double-spanner method
of tightening. K Fig 4. ( T 1-15).
– Torque spanner 1.
– Open ended/combination spanner.2.
T044470
Fig 4.
Key Points
A rubber trapezoid O-Ring seal 3 is pre-installed in the
Captive O-Ring Groove (CORG). This groove is the half-
dovetail type and has very secure retention properties as
the seal is below the lip of the groove. K Fig 5. ( T 1-15).
T044480
Fig 5.
Swivel-nut line marking, the broken-line method.
K Fig 6. ( T 1-15).
– The swivel-nut is hand-tight 4.
– The swivel-nut is tightened to the correct torque
setting 5.
T044490
Fig 6.
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20. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-16 1-169803/9350-5
Table 15.
Assembly Torques for UNF Threads on the ORFS Fittings
Product Thread size Series
T Assembly torque
Series Port dash size ISO 11296 Non-adjustable end Adjustable end
Inch Nm Nm
Port connections males stud
and swivel fittings
-4 7/16-20 UNF 35 35
-5 1/2-20 UNF 40 40
-6 9/16-18 UNF 46 46
-8 3/4-16 UNF 80 80
-10 7/8-14 UNF 135 135
-12 1.1/16-12 UNF 185 185
-16 1.5/16-12 UNF 270 270
-20 1.5/8-12 UNF 340 340
-24 1.7/8-12 UNF 415 415
Dash size of tube
or hose ends
UNF thread size Flats from wrench
resistance
Swivel nut torque
Nm (Ref)
Hose ends ORFS female swivel -4 9/16-18 UNF 1/2 to 3/4 26
-6 11/16-16 UNF 1/2 to 3/4 42
-8 13/16-16 UNF 1/2 to 3/4 57
-10 1-14 UNF 1/2 to 3/4 85
-12 1. 3/16-12 UNF 1/3 to 1/2 122
-16 1.7/16-12 UNF 1/3 to 1/2 156
-20 1.11/16-12 UNF 1/3 to 1/2 200
-24 2-12 UNF 1/3 to 1/2 256
-32 2.1/2-12 UNF
21. Section 1 - General Information
Standard Torque Settings
O-Ring Face Seal
1-17 1-179803/9350-5
General
If there is a leak from the hydraulic system:
– Before the hose is disconnected to examine the O-
ring, examine the hose swivel-nut for the broken-line
white marker. If there is no visible white marker,
photograph the hose and adaptor. K Fig 6. ( T 1-15).
– Open a Tech Web call. Attach the photographs and
make a report of the hose and adaptor part numbers,
and the effected service. Always check the torque of
the hose before its disassembled. If the hose or the
adaptor is loose, you must specify which component
is the cause of the leak.
For example if the hose is tight and the adaptor turns
in the valve block, record this information in the Tech
Web call.
– Examine the O-rings, adaptor thread, hose swaging
and hose damage in the usual method. If the hose
leaks because of chaffing, photograph the chafe point
and attach the photographs to the Tech Web call.
– When a warranty claim is submitted, refer the claim to
the Tech Web call.
– A failure to supply the relevant information could
delay the warranty claim process and possibly cause
the warranty claim to be declined.
22. Section 1 - General Information
1-18 1-189803/9350-5
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
- Bonded Washers - see Tool Detail Reference (Section 1) for content E
- Female Cone Blanking Plugs - see Tool Detail Reference (Section 1) for content E
- Female Connectors - see Tool Detail Reference (Section 1) for content E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) for
content
E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) for content E
- Rivet Nut Tool - see Tool Detail Reference (Section 1) for content B
331/22966 Pump Drive Alignment Tool E
331/31069 Test Block for A.R.V. E
4104/1310 Hand Cleaner B
892/00039 Spool Clamp E
892/00041 De-glazing Tool K
892/00137 Micro-Bore Hose E
892/00223 Hand Pump E
892/00253 Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
892/00254 Hose E
892/00271 Adapter E
892/00272 Adapter E
892/00273 Adapter E
892/00274 Adapter E
892/00275 Adapter E