This service manual provides instructions for servicing components of JCB machines 55Z-1 and 57C-1. The section on the engine rocker assembly provides details on checking, removing, and servicing the rocker arms, shaft, and related components. The manual instructs technicians on lubrication of these parts, disassembly/assembly procedures, and lists torque specifications for fasteners. Additional sections cover servicing the engine oil sump, including removal, installation, and sealant application instructions.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fusefjjskekemm
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and springs. It provides details on how the assembly works, lubrication paths, and maintenance checks. Procedures for removing, installing, disassembling and assembling the rocker assembly are included.
Jcb js300 excavator service repair manual sn from 2491541 onwardsdfujsjjekme
This service manual provides instructions for servicing excavators models JS300, JS330, and JS370. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, driveline, hydraulic system, electrical system, and various components. The manual provides introductions, component identifications, removal and installation instructions, and other service procedures to properly maintain and repair the excavators.
Jcb tm220 telescopic wheeled loader service repair manual sn from 2679851 to ...fujsjefjwerkskemm
This service manual provides instructions for servicing the rocker and fittings on the TM180 and TM220 loader engines. The document describes how to remove and install the rocker assembly, disassemble and assemble the rocker arms, and remove and install the rocker cover. Technical specifications are also provided for rocker shaft dimensions, tappet clearances, and tappet dimensions. The operation of the hydraulic tappets is explained, along with difficult operating conditions that could cause play.
Massey ferguson mf 1045 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1045 compact tractor. It includes over 100 individual part items organized into sections for the engine block, camshaft, pistons, cylinder head, lubrication system, and gasket sets. The parts listed range from large components like the engine block to smaller individual items like bolts, pins, and seals.
Massey ferguson mf 1035 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1035 compact tractor. It includes 47 numbered items with part numbers, quantities, descriptions, and additional comments or part number variants. The parts include the engine block, bolts, locators, plugs, studs, pins, bushings, gaskets, and the oil pan.
Massey ferguson mf 1030 l compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list for the electric PTO clutch and auxiliary hydraulics for an MF 1030 L compact tractor with the serial number 651579EA. It includes 74 numbered parts with descriptions and quantities for the electric PTO clutch and 29 numbered parts for the auxiliary hydraulics system, noting this was used on early production tractors. Key parts listed include the clutch kit, plates, coils, shafts, bearings, switches, and wires.
Massey ferguson mf 1030 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1030 compact tractor. It includes 46 items that make up the cylinder block and oil pan, with part numbers, quantities, descriptions, and comments identifying different part variants. The document provides similarly detailed parts lists and descriptions for other systems of the tractor like the camshaft, timing gear, pistons, and cylinder head.
Massey ferguson mf 1020 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1020 compact tractor with the part number 651506EA. It includes 50 individual parts with descriptions and part numbers. The parts listed are for the cylinder block, bolts, locators, shafts, plates, adapters, plugs, studs, pins, bushes, guides, gaskets, screws, worm gear, dipstick, unions and the oil pan. Reference information is provided for bolt types and production dates.
Jcb 67 c 1 mini excavator service repair manual (sn from 1912903 to 1913903)fusefjjskekemm
This service manual provides instructions for servicing an excavator engine. It contains sections on general information, components, operation, maintenance, removal and installation procedures for the rocker and fittings assembly. The summary focuses on the rocker and fittings section, which describes the components of the rocker assembly such as the rocker arms, shaft and springs. It provides details on how the assembly works, lubrication paths, and maintenance checks. Procedures for removing, installing, disassembling and assembling the rocker assembly are included.
Jcb js300 excavator service repair manual sn from 2491541 onwardsdfujsjjekme
This service manual provides instructions for servicing excavators models JS300, JS330, and JS370. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, driveline, hydraulic system, electrical system, and various components. The manual provides introductions, component identifications, removal and installation instructions, and other service procedures to properly maintain and repair the excavators.
Jcb tm220 telescopic wheeled loader service repair manual sn from 2679851 to ...fujsjefjwerkskemm
This service manual provides instructions for servicing the rocker and fittings on the TM180 and TM220 loader engines. The document describes how to remove and install the rocker assembly, disassemble and assemble the rocker arms, and remove and install the rocker cover. Technical specifications are also provided for rocker shaft dimensions, tappet clearances, and tappet dimensions. The operation of the hydraulic tappets is explained, along with difficult operating conditions that could cause play.
Massey ferguson mf 1045 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1045 compact tractor. It includes over 100 individual part items organized into sections for the engine block, camshaft, pistons, cylinder head, lubrication system, and gasket sets. The parts listed range from large components like the engine block to smaller individual items like bolts, pins, and seals.
Massey ferguson mf 1035 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1035 compact tractor. It includes 47 numbered items with part numbers, quantities, descriptions, and additional comments or part number variants. The parts include the engine block, bolts, locators, plugs, studs, pins, bushings, gaskets, and the oil pan.
Massey ferguson mf 1030 l compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list for the electric PTO clutch and auxiliary hydraulics for an MF 1030 L compact tractor with the serial number 651579EA. It includes 74 numbered parts with descriptions and quantities for the electric PTO clutch and 29 numbered parts for the auxiliary hydraulics system, noting this was used on early production tractors. Key parts listed include the clutch kit, plates, coils, shafts, bearings, switches, and wires.
Massey ferguson mf 1030 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1030 compact tractor. It includes 46 items that make up the cylinder block and oil pan, with part numbers, quantities, descriptions, and comments identifying different part variants. The document provides similarly detailed parts lists and descriptions for other systems of the tractor like the camshaft, timing gear, pistons, and cylinder head.
Massey ferguson mf 1020 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1020 compact tractor with the part number 651506EA. It includes 50 individual parts with descriptions and part numbers. The parts listed are for the cylinder block, bolts, locators, shafts, plates, adapters, plugs, studs, pins, bushes, guides, gaskets, screws, worm gear, dipstick, unions and the oil pan. Reference information is provided for bolt types and production dates.
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Massey ferguson mf 1010 compact tractor (hydro) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1010 compact tractor with a hydrostatic transmission. It includes over 50 items ranging from engine blocks and gaskets to pistons, crankshafts, and lubrication system parts. Each item lists the part number, quantity, description, and any additional comments. The parts are organized into sections covering the engine block, camshaft/timing gears, pistons and crankshaft, cylinder head, and lubrication system.
Massey ferguson mf 855 e combines, includes mf 750, 16922480 parts catalogu...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 855 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, flanges, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson mf 850 combines, includes mf 750, 16922480 parts catalogue ...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 850 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, bushings, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson 1020 tractor (hydro. transmission) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson 1020 tractor with a hydrostatic transmission. It is broken into multiple pages that list parts by component groups like the cylinder block, camshaft, pistons, cylinder head, and more. Each item includes the part number, quantity required, and a text description. Notes are provided to indicate variations in part numbers for different tractor models or production periods.
Massey ferguson 855 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering link rods, cylinders, joints, arms, and torsion bars.
- Key steps include draining fluids, removing attachments, wheels, and covers, and using extractors or bolts as levers to remove components like bushings, seals, and pins from joints and arms.
- Proper support of components and replacement of worn seals and bushings is emphasized during disassembly and reinstallation.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering linkages, suspension cylinder, lower arms, and torsion bars.
- Key steps include draining fluids, removing attachments, loosening nuts and bolts, and using tools like hoists, slings, and extractors to separate components.
- Proper support of components is emphasized during removal and installation, as is checking dimensions, replacing seals and bushings, lubricating, and torquing fasteners to the specified values.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d l excavator (prefix pal) service repair manual (pal0000...hfjsejdkemmn
This document provides the disassembly and assembly procedures for the final drive of an excavator. It lists the required tools and parts. The disassembly procedure involves removing 32 individual parts in 32 numbered steps. The assembly procedure reverses the disassembly process in 27 numbered steps, and provides details on installing bearings, seals, and adjusting clearances using specialized tools and presses. Proper cleaning, lubrication, and torque specifications are noted throughout.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...hfjsejdkemmn
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, inspection of parts, and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar cat 325 d l excavator (prefix mcl) service repair manual (mcl0000...hfjsejdkemmn
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are removed through actions like lifting, driving pins, using retaining ring pliers, and pressing components out of carriers. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsejdkemmn
This document provides the disassembly procedure for a 325D L excavator travel motor. Key steps include:
1. Removing the travel motor and cleaning/marking components for reassembly.
2. Disassembling the travel motor housing and removing internal components like seals, springs, plates, and shafts.
3. Cleaning all parts thoroughly before reassembly and reinstalling components in reverse order, taking care to align marks and apply threadlocker as needed.
Caterpillar cat 325 d l excavator (prefix kdg) service repair manual (kdg0000...hfjsejdkemmn
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley, and crankshaft front seal. The procedures include using various tools to remove bolts, drilling holes, pulling components, and applying sealant.
2. Detailed steps are given for each procedure, including required tools and torque specifications for bolts. Safety notices are also included to keep parts clean and contain fluids.
3. Installation is generally the reverse of removal, with sealant or threadlock applied as needed and components torqued to the specified values.
Caterpillar cat 325 d l excavator (prefix kbe) service repair manual (kbe0000...hfjsejdkemmn
The document provides assembly instructions for a final drive in 3 steps:
1. Clean and inspect parts, apply lubricants, and install bearings and seals.
2. Adjust bearing preload using shims between the bearing cone and coupling gear.
3. Assemble the planetary gears, carrier, and housing, applying torque to fasteners and stakes to shafts.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Massey ferguson mf 1010 compact tractor (hydro) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1010 compact tractor with a hydrostatic transmission. It includes over 50 items ranging from engine blocks and gaskets to pistons, crankshafts, and lubrication system parts. Each item lists the part number, quantity, description, and any additional comments. The parts are organized into sections covering the engine block, camshaft/timing gears, pistons and crankshaft, cylinder head, and lubrication system.
Massey ferguson mf 855 e combines, includes mf 750, 16922480 parts catalogu...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 855 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, flanges, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson mf 850 combines, includes mf 750, 16922480 parts catalogue ...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 850 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, bushings, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson 1020 tractor (hydro. transmission) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson 1020 tractor with a hydrostatic transmission. It is broken into multiple pages that list parts by component groups like the cylinder block, camshaft, pistons, cylinder head, and more. Each item includes the part number, quantity required, and a text description. Notes are provided to indicate variations in part numbers for different tractor models or production periods.
Massey ferguson 855 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering link rods, cylinders, joints, arms, and torsion bars.
- Key steps include draining fluids, removing attachments, wheels, and covers, and using extractors or bolts as levers to remove components like bushings, seals, and pins from joints and arms.
- Proper support of components and replacement of worn seals and bushings is emphasized during disassembly and reinstallation.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering linkages, suspension cylinder, lower arms, and torsion bars.
- Key steps include draining fluids, removing attachments, loosening nuts and bolts, and using tools like hoists, slings, and extractors to separate components.
- Proper support of components is emphasized during removal and installation, as is checking dimensions, replacing seals and bushings, lubricating, and torquing fasteners to the specified values.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d l excavator (prefix pal) service repair manual (pal0000...hfjsejdkemmn
This document provides the disassembly and assembly procedures for the final drive of an excavator. It lists the required tools and parts. The disassembly procedure involves removing 32 individual parts in 32 numbered steps. The assembly procedure reverses the disassembly process in 27 numbered steps, and provides details on installing bearings, seals, and adjusting clearances using specialized tools and presses. Proper cleaning, lubrication, and torque specifications are noted throughout.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...hfjsejdkemmn
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, inspection of parts, and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar cat 325 d l excavator (prefix mcl) service repair manual (mcl0000...hfjsejdkemmn
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are removed through actions like lifting, driving pins, using retaining ring pliers, and pressing components out of carriers. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsejdkemmn
This document provides the disassembly procedure for a 325D L excavator travel motor. Key steps include:
1. Removing the travel motor and cleaning/marking components for reassembly.
2. Disassembling the travel motor housing and removing internal components like seals, springs, plates, and shafts.
3. Cleaning all parts thoroughly before reassembly and reinstalling components in reverse order, taking care to align marks and apply threadlocker as needed.
Caterpillar cat 325 d l excavator (prefix kdg) service repair manual (kdg0000...hfjsejdkemmn
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley, and crankshaft front seal. The procedures include using various tools to remove bolts, drilling holes, pulling components, and applying sealant.
2. Detailed steps are given for each procedure, including required tools and torque specifications for bolts. Safety notices are also included to keep parts clean and contain fluids.
3. Installation is generally the reverse of removal, with sealant or threadlock applied as needed and components torqued to the specified values.
Caterpillar cat 325 d l excavator (prefix kbe) service repair manual (kbe0000...hfjsejdkemmn
The document provides assembly instructions for a final drive in 3 steps:
1. Clean and inspect parts, apply lubricants, and install bearings and seals.
2. Adjust bearing preload using shims between the bearing cone and coupling gear.
3. Assemble the planetary gears, carrier, and housing, applying torque to fasteners and stakes to shafts.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 143 9813/6450-1 15 - 143
00 - General
Introduction .................................................. 15-143
Component Identification ............................. 15-144
Operation ..................................................... 15-145
Check (Condition) ........................................ 15-146
Remove and Install ..................................... 15-146
Disassemble and Assemble ........................ 15-149
Introduction
The rocker assembly is an indirect valve actuating
system consisting of rocker arms and a shaft.
The rocker arm is an oscillating lever that conveys
radial movement from the cam lobe into linear
movement at the poppet valve to open it. One end is
raised and lowered by a rotating lobe of the camshaft
via a tappet and push rod while the other end acts
on the bridge piece which is connected to the valve
stem.
3. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 144 9813/6450-1 15 - 144
Component Identification
Figure 196.
B
E
D
A
C
A Rocker arm shaft B Rocker arm distancing spring
C Rocker arm shaft support D Exhaust rocker arm
E Intake rocker arm
Figure 197.
F
J
G
K
HL
F Rocker arm body G Hydraulic tappet oil refill line
H Valve tappet lubrication line J Valve tappet
K Hydraulic tappet L Oil flow line
4. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 145 9813/6450-1 15 - 145
Operation
When the camshaft lobe raises the push-rod, the
push-rod pushes the rocker arm up. Due to this the
rocker arm presses down on the valve stem to open
the valve. When the rocker arm returns due to the
camshafts rotation, the valve spring closes the valve.
Lubrication
Oil is fed from the main gallery through a drilling
which passes up through the crankcase and cylinder
head to a small transfer gallery under the rocker
shaft pedestal. The oversize rocker shaft fixing bolt
hole allows oil to pass into a drilling in the centre of
the rocker shaft. Further cross drillings transfer oil
to each of the rocker pivot bushes. A cross drilling
in each rocker transfers oil to the top of the rocker
where it flows by gravity along a groove to the rocker
tip.
Figure 198.
1 Main gallery 2 Small transfer gallery
3 Shaft pedestal 4 Rocker shaft fixing bolt hole
5 Centre rocker shaft drilling 6 Cross drillings
7 Rocker pivot bushes 8 Cross drilling
9 Groove
5. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 146 9813/6450-1 15 - 146
Check (Condition)
1. Check the rocker shaft and rocker bushings for
signs of damage and excessive wear. Measure
the rocker shaft diameter and rocker bearing
bushes to confirm they are within service limits,
refer to Technical Data (PIL 15-42). Note: The
rocker bearing bushes are not renewable. If
a rocker bearing bush is damaged or worn
the rocker must be renewed as a complete
assembly.
2. Make sure that all oil-ways and cross drillings in
the rocker shaft and pedestals are clear and free
from debris. Use an air line to blow through cross
drillings.
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Disconnect and remove the fuel pipes from the
fuel injectors. Refer to (PIL 18-96).
4. Remove the rocker cover. Refer to (PIL
15-42-06).
Remove
1. Remove the rocker shaft fixing screws.
Figure 199.
BA
C
A Rocker shaft fixing screw (x3)
B Rocker arm assembly
C Cylinder head
2. Make sure that you keep all the fixing screws in
their original positions.
3. Lift the rocker arm assembly from the cylinder
head completely.
6. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 147 9813/6450-1 15 - 147
Figure 200.
B
C
B Rocker arm assembly
C Cylinder head
4. Lift off the valve bridge pieces from the pairs of
inlet and exhaust valves.
Figure 201.
D
E
D Valve bridge (x6)
E Push rod (x6)
5. Remove the push rods from the crankcase.
Before Installation
1. Make sure that all items are clean and free from
damage and corrosion. If components within the
rocker assembly are damaged or worn.
2. Make sure that all oilways and cross drillings in
the cylinder head, rocker shaft and pedestals are
clear and free from debris. Use an air line to blow
through the cross drillings.
3. Use a suitable degreasing agent to clean the top
of the cylinder head.
Install
1. Replacement is the reversal of the removal
procedure.
2. Insert the push rods into the crankcase. Make
sure that they engage with the camshaft tappets.
Figure 202.
E
E
F
E Push rod
F Camshaft tappet
3. Install the bridge pieces on to the pairs of inlet
and exhaust valves in the cylinder head.
Figure 203.
D
D
C
C Cylinder head
D Valve bridge
4. Align the rocker arm assembly on a level surface.
7. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 148 9813/6450-1 15 - 148
5. Make sure you install the rocker arm assembly
on the cylinder head with respect to the plug and
the holder.
Figure 204.
E
H
E Push rod
H Plug
Figure 205.
G
B
B Rocker arm assembly
G Holder
6. Make sure that the rocker arm assembly is
seated properly on the push rod.
7. Make sure that you put the crankshaft gear key
in the position as shown to avoid the rocker arm
rod bending at the time of tightening the fixing
screws.
Figure 206.
J
J Gear key
8. Put the rocker arm fixing screws and tighten the
screws in the sequence shown.
Figure 207.
A
B
2
31
A Rocker shaft fixing screw (1-3)
B Rocker arm assembly
9. Tighten the screws to the correct torque value.
After Installation
1. Measure and adjust the valve clearances. Refer
to (PIL 15-30).
2. Install the rocker cover. Refer to (PIL 15-42-06).
3. Install and connect the fuel pipes to the fuel
injectors. Refer to (PIL 18-96).
Table 64. Torque Values
Item Nm
A 25
8. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 149 9813/6450-1 15 - 149
Disassemble and Assemble
Before Disassembly
1. Remove the rocker cover. Refer to (PIL 15-42).
2. Remove the rocker assembly. Refer to (PIL
15-42).
Disassemble
1. Remove the retainer ring.
Figure 208.
C
D
B
A
A Discharge rocker arm
B Hydraulic tappet
C Retainer
D Shoulder ring
2. Remove the shoulder ring.
3. Remove the rockers and the holders from the
rocker shaft.
Figure 209.
A
G
E
F
A Discharge rocker arm
E Rocker shaft
F Holder
G Holder 1
4. Label the rockers and the holders to make sure
that they are installed in the correct positions on
assembly.
5. Remove the tappets from the rocker.
Figure 210.
B A
A Discharge rocker arm
B Hydraulic tappet
6. Check (Condition) of the rocker arm assembly for
signs of damage and excessive wear. Refer to
(PIL 15-42).
Assemble
1. Assembly is the reversal of the disassembly
procedure.
2. Install the tappets into the rocker arm.
2.1. Insert the tappets into to the hydraulic
tappet insertion pliers.
2.2. Fill the chamber of the tappet with oil.
2.3. Put the pad on the tappet.
Figure 211.
A
B
H
J
A Discharge rocker arm
B Hydraulic tappet
H Chamber
J Pad
2.4. Position the rocker arm in the pliers.
2.5. Push the tappet through the rocker arm,
using the pliers, until the tappet is properly
inserted.
3. Lubricate the rocker shaft with clean engine oil.
9. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 150 9813/6450-1 15 - 150
4. Install the rocker arms in the correct position, turn
the rocker shaft with the lower height towards the
timing gear system side.
5. Put the lock ring into the seat of the rocker shaft.
Figure 212.
D
C
C
E
L
K
E
C Retainer
D Shoulder ring
E Rocker shaft
K Seat
L Rocker shaft lower height
6. Position the fixing screw support surface facing
upwards.
7. Put the two shoulder rings on the rocker shaft.
8. Sequentially put the suction rocker arm, the
holder and the discharge rocker arm on the
rocker shaft.
Figure 213.
F
D
C A
N
G
M
E
A Discharge rocker arm
C Retainer
D Shoulder ring
E Rocker shaft
F Holder
G Holder 1
M Spring
N Suction rocker arm
9. The discharge rocker arm is shorter than the
suction rocker arm.
10. install the spring on the rocker shaft.
11. Do the steps 8 and 10 for all the remaining rocker
arms.
12. Install the holder 1 with the last pair of rocker arm
towards the flywheel.
13. The spring makes sure that the holder and the
holder 1 are kept in place.
14. Make sure that the rockers are installed in their
original positions along the rocker shaft.
15. Put the shoulder rings and the lock ring to lock all
the components on the rocker shaft.
After Assembly
1. Install the rocker assembly. Refer to (PIL 15-42).
2. Install the rocker cover. Refer to (PIL 15-42).
10. 15 - Engine
45 - Oil Sump
00 - General
15 - 157 9813/6450-1 15 - 157
00 - General
Introduction .................................................. 15-157
Technical Data ............................................. 15-158
Component Identification ............................. 15-158
Remove and Install ..................................... 15-159
Introduction
The lubrication system is supplied by the oil sump
that forms the lower part of the engine. Oil is
taken from the sump by the gear pump and it is
passed through an oil filter. The oil is then delivered
under pressure through a system of passages drilled
through the engine.
11. 15 - Engine
45 - Oil Sump
00 - General
15 - 158 9813/6450-1 15 - 158
Technical Data
Table 65.
Oil sump type Wet
Oil sump capacity 7.5L
Component Identification
Figure 214.
A
A Oil Sump
12. 15 - Engine
45 - Oil Sump
00 - General
15 - 159 9813/6450-1 15 - 159
Remove and Install
Oil
Oil is toxic. If you swallow any oil, do not induce
vomiting, seek medical advice. Used engine oil
contains harmful contaminants which can cause skin
cancer. Do not handle used engine oil more than
necessary. Always use barrier cream or wear gloves
to prevent skin contact. Wash skin contaminated with
oil thoroughly in warm soapy water. Do not use petrol,
diesel fuel or paraffin to clean your skin.
CAUTION! It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants.Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
accordance with local regulations. Use authorised
waste disposal sites.
CAUTION! Oil will gush from the hole when the drain
plug is removed. Keep to one side when you remove
the plug.
Before Removal
1. Get access to the engine.
2. Drain the engine oil, refer to (PIL 15-00)
Refer to: Engine > General > General > Drain and
Fill (Page 15-17).
Remove
1. Remove the screws that attach the oil sump to
the bedplate.
2. Insert plates in the areas shown by the arrows.
Figure 215.
D
EE
E E
D Oil sump
E Plate insertion areas
3. Lift the plates to remove the oil sump.
4. Remove the remaining sealant from the oil sump
and bedplate contact surfaces.
5. Remove the screws that attach the oil intake
pipe.
6. Remove the oil intake pipe and the gasket.
Discard the gasket.
Figure 216.
G
H
F
F Screw
G Oil intake pipe
H Gasket
7. Remove the oil vapour pipes.
Figure 217.
J
J Oil vapour pipes
Install
1. Apply Loctite 648 on the threads of the oil vapour
pipes.
2. Install the oil vapour pipes.
3. Put a new gasket in the seat of the oil intake pipe.
4. Attach the oil intake pipe onto the bedplate with
the screws.
5. Tighten the screws to the correct torque value.
6. Make sure that the oil sump is clean and free from
contamination.
7. Make sure that the contact faces on the oil sump
and bedplate are clean.
13. 15 - Engine
45 - Oil Sump
00 - General
15 - 160 9813/6450-1 15 - 160
8. Apply a bead of sealant (Loctite 5660) on the oil
sump contact surface to the specified thickness.
Dimension: 2.5mm
Figure 218.
K
K
M
L
K Mounting studs
L Screw
M Sealant application surface
9. Install the mounting studs to help you to position
the oil sump.
10. Put the oil sump on the bedplate. Make sure that
the screw holes are aligned.
11. Strictly follow the torque tightening sequence.
Tighten the screws to the correct torque value.
Figure 219. Torque Sequence
10 11 12 13
14
18
17
16
15
20 194 3 2
6
5
7
8
9
1
12. After you tighten all of the screws, loosen screw
no.1 and tighten again to the correct torque
value.
13. Clean and install the drain plugs with a new O-
ring. Tighten the plug to the correct torque value.
14. Through one of the filler points, fill the engine with
the recommended oil to the MAX mark on the
dipstick.
15. Wipe off any spilt oil, install the filler cap and
make sure it is secure.
16. Operate the engine, until the oil pressure low
warning light has extinguished.
17. Check for oil leakage.
18. When the oil has cooled, check the oil level
again, and if necessary top up with clean engine
oil.
Table 66. Torque Values
Item Nm
B 35
F 10
L 25
14. 15 - Engine
45 - Oil Sump
03 - Drain Plug
15 - 161 9813/6450-1 15 - 161
03 - Drain Plug
Remove and Install
Oil
Oil is toxic. If you swallow any oil, do not induce
vomiting, seek medical advice. Used engine oil
contains harmful contaminants which can cause skin
cancer. Do not handle used engine oil more than
necessary. Always use barrier cream or wear gloves
to prevent skin contact. Wash skin contaminated with
oil thoroughly in warm soapy water. Do not use petrol,
diesel fuel or paraffin to clean your skin.
CAUTION! It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants.Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
accordance with local regulations. Use authorised
waste disposal sites.
Remove
Drain the oil when the engine is warm as
contaminants held in suspension will then be drained
with the oil.
1. Gain access to the oil sump.
2. Place a container of suitable size below the drain
plug.
3. Remove the oil filler cap.
Figure 220.
A
A Oil filler cap
CAUTION! Oil will gush from the hole when the
drain plug is removed. Keep to one side when
you remove the plug.
4. Remove the oil sump drain plug and O-ring. Let
the oil drain out.
Figure 221.
B C
B Drain plug
C O-ring
Install
1. Clean and install the drain plug with a new O-ring.
2. Tighten the plug to the correct torque value.
3. Through one of the filler points, fill the engine with
the recommended oil to the MAX mark on the
dipstick.
4. Wipe off any spilt oil, install the filler cap and
make sure it is secure.
5. Operate the engine, until the oil pressure low
warning light has extinguished.
6. Check for oil leakage.
7. When the oil has cooled, check the oil level
again, and if necessary top up with clean engine
oil.
Table 67. Torque Values
Item Nm
B 35
15. 15 - Engine
45 - Oil Sump
09 - Dipstick
15 - 162 9813/6450-1 15 - 162
09 - Dipstick
Check (Level)
1. Remove the engine oil dipstick.
2. Make sure that the oil level is at the MAX mark
on the dipstick.
3. If the oil level is below the required quantity, fill
the engine with the recommended oil through the
oil filler point.
Figure 222.
A
A Oil filler cap
Figure 223.
E
F
D
D Dipstick
E Maximum level mark
F Minimum level mark
16. 15 - Engine
45 - Oil Sump
10 - Dipstick Pipe
15 - 163 9813/6450-1 15 - 163
10 - Dipstick Pipe
Remove and Install
Before removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
Remove
1. Remove the screw.
2. Pull out the oil dipstick pipe in the direction of the
arrow.
Figure 224.
A
B
C
A Dipstick
B Dipstick pipe
C Screw
Install
1. Put the new gasket on the seat of the pipe.
Figure 225.
B
E
D
B
B Dipstick pipe
D Seat
E Gasket
2. Attach the oil dipstick pipe to the crankcase with
the screw.
Figure 226.
B
C F
B Dipstick pipe
C Screw
F Manifold
3. Tighten the pipe on the manifold.
4. Check the gaskets are correctly installed.
Figure 227.
G
B
A
A Dipstick
B Dipstick pipe
G Gasket
5. Put the dipstick into the pipe.
After installation
1. Start the engine and check for any leakage.
17. 15 - Engine
48 - Grid Heater
00 - General
15 - 166 9813/6450-1 15 - 166
Diagram
Grid heater link harnesses are used for the earth and
power supply for the grid heater.
Figure 229.
A
B
A Fuse
B Grid heater
Remove and Install
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Let the engine cool.
3. Get access to the engine intake manifold.
4. Remove the bolts and washers to remove the
earth cable and the intake hose. Refer to Figure
230.
5. Remove the intake hose with the flange that
connect to the grid heater. Refer to Figure 230.
6. Remove the grid heater with the gaskets from the
intake manifold. Refer to Figure 230.
Figure 230.
B
C
D
E
F
E
A
B
A
G
H
J
A Intake manifold
B Bolts
C Washers
D Intake hose with flange
E Gaskets
F Grid heater
G Earth cable
H Washer
J Bolt
6.1. The grid heater has two gaskets, attached
above and below the heater. Refer to Figure
230.
Install
1. Installation is the opposite of the removal
procedure.
2. If the grid heater is removed or replaced, always
replace the gaskets with the new.
3. Install the grid heater and intake hose with the
flange to the intake manifold.
3.1. Tighten the bolts to the correct specified
torque value.
Torque: 25N·m
18. 15 - Engine
48 - Grid Heater
00 - General
15 - 167 9813/6450-1 15 - 167
4. Use the bolts and washers to install the earth
cable.
19. 15 - Engine
51 - Timing Gear
00 - General
15 - 169 9813/6450-1 15 - 169
00 - General
Introduction .................................................. 15-169
Component Identification ............................. 15-170
Check (Condition) ........................................ 15-172
Remove and Install ..................................... 15-172
Introduction
The timing gears are located inside a casing at the
front end of the engine.
The engine must be timed so that the camshaft
operates the valves at the correct time relative to the
crankshaft position.
Valve timing is achieved by ensuring that the
camshaft drive gear is meshed to the crankshaft gear
at their correct angular positions, refer to Engine-
General, Operation, The Four Stroke Cycle (PIL
15-00) for more information about valve timing.
20. 15 - Engine
51 - Timing Gear
00 - General
15 - 170 9813/6450-1 15 - 170
Component Identification
Figure 231.
E
B
A
F
D
C
A Crankshaft B Camshaft
C Crankshaft gear D Intermediate gear
E Camshaft gear F Fuel injection pump gear
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22. 15 - Engine
51 - Timing Gear
00 - General
15 - 171 9813/6450-1 15 - 171
Figure 232.
A
F
G
E
J
H
D
C
A Crankshaft D Intermediate gear
E Camshaft gear F Fuel injection pump gear
G Intermediate gear pin H Phonic wheel positioning reference pin on
camshaft
J Camshaft phonic wheel
23. 15 - Engine
51 - Timing Gear
00 - General
15 - 172 9813/6450-1 15 - 172
Check (Condition)
1. Inspect the gears for wear or damage. If one or
more of the gears are worn or damaged, replace
them.
2. Measure the backlash of the gears with a feeler
gauge. Refer to Figure 233.
Figure 233.
3. Make sure that the backlash is within the
specified limits. Refer to Technical data (PIL
15-51).
3.1. If the backlash measurement is greater than
the maximum, install new gears. Refer to
(PIL 15-51).
Remove and Install
Remove
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Remove the timing gear front case. Refer to (PIL
15-51-21).
4. Remove the nut that attaches the high pressure
fuel pump gear to the pump shaft.
Figure 234.
B
A
A High pressure fuel pump gear
B Nut - Fuel pump gear
5. Install the pump gear removal tool on the thread
of the gear.
Figure 235.
C
C Pump gear removal tool
6. Remove the high pressure fuel pump. Refer to
(PIL 18-18-15).
24. 15 - Engine
51 - Timing Gear
00 - General
15 - 173 9813/6450-1 15 - 173
Figure 236.
D
D High pressure fuel pump
7. Remove the high pressure fuel pump gear.
8. Remove the screws that attach the phonic wheel
to the camshaft gear.
9. Remove the phonic wheel.
10. Remove the bolt that attaches the camshaft gear.
11. Remove the camshaft gear.
Figure 237.
E
J
G H
F
L
K
E Screw - Phonic wheel
F Phonic wheel
G Bolt - Camshaft gear
H Camshaft gear
J Lock ring
K Shoulder ring
L Intermediate gear
12. Remove the lock ring and the shoulder ring from
the intermediate gear.
13. Remove the intermediate gear from the support.
14. Remove the screws that attach the intermediate
gear support.
15. Remove the shoulder ring and the intermediate
gear support.
Figure 238.
N
P
M
M Screw - Intermediate gear support
N Shoulder ring
P Intermediate gear support
Install
1. Make sure that the key is correctly installed on
the camshaft.
2. Put the camshaft gear on the camshaft. The key
seat on the gear must align with the key on the
shaft.
3. Attach the camshaft gear with the bolt. Do not
torque tighten at this stage.
Figure 239.
R
F
G
H E
S
Q
E Screw - Phonic wheel
F Phonic wheel
G Bolt - Camshaft gear
H Camshaft gear
Q Camshaft
R Camshaft key
S Reference pin
4. Put the reference pin on the camshaft gear.
5. Put the phonic wheel on the camshaft gear.
6. Attach the phonic wheel with the screws. Do not
torque tighten at this stage.
7. Replace the gasket on the intermediate gear
support.