This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given due to the crankshaft's weight, and consumables like a cleaner/degreaser are listed.
New holland w230 c tier 4a (interim) wheel loader service repair manualfujsjfskekmm
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety precautions are provided throughout and repairs should only be performed by authorized personnel.
New holland w130 d zbar tier4b wheel loader service repair manualfujsjfskekmm
This document is a service manual that provides specifications and removal instructions for engines on Wheel Loader models W130D and W170D. It includes the engine's general specifications such as idle speeds and operating temperature ranges. The document provides step-by-step instructions for removing the engine, including releasing pressure from the brake and hydraulic systems. Sections are dedicated to various engine systems like cooling, lubrication, and emissions controls.
New holland w130 c wheel loader service repair manualfujsjfskekmm
This document provides step-by-step instructions for removing the engine from a W130C wheel loader. It describes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting hardware. Key steps include draining the radiator and engine oil, disconnecting the battery, loosening intake and exhaust components, and removing the drive belt before lifting the engine out of the machine. Proper tagging of components and draining of fluids is emphasized for safety and to aid reinstallation.
New holland w70 c hs tier 4a (interim) compact wheel loader service repair ma...fujsjfskekmm
This document is a service manual for New Holland compact wheel loaders that provides information on maintenance and repair of components. It includes sections on the engine, fuel tanks, drive shafts, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, cab climate control, electrical systems, front loader and bucket, platform, cab bodywork and decals. The manual provides instructions for qualified service personnel and emphasizes using only approved genuine parts for repairs.
New holland u80 c tier 4 tractor backhoe service repair manual (from pin ncc5...fujsjfskekmm
The document provides a service manual for removing an engine from a tractor. Key steps include:
1. Disconnecting hoses and lines from the engine including fuel, coolant, transmission oil, and hydraulic oil lines.
2. Removing brackets and supports for components attached to the engine like the air intake, cooling package, and horn.
3. Lifting and removing the cooling package housing to access the engine.
The process prepares the engine for removal by disconnecting all attached components and lines in a careful sequence.
New holland td5.75 tractor service repair manualfujsjfskekmm
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This document is a service manual that provides technical information on the hydraulic, pneumatic, electrical, and electronic systems of various tractor models. It contains sections covering the primary hydraulic power system, secondary hydraulic power system, pneumatic system, electrical power system, electronic system, and fault codes. The manual aims to help technicians resolve customer issues by classifying information by location, type, and product model.
New holland w230 c tier 4a (interim) wheel loader service repair manualfujsjfskekmm
This service manual provides information on servicing the W190C/W230C Tier 4A wheel loader. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. Safety precautions are provided throughout and repairs should only be performed by authorized personnel.
New holland w130 d zbar tier4b wheel loader service repair manualfujsjfskekmm
This document is a service manual that provides specifications and removal instructions for engines on Wheel Loader models W130D and W170D. It includes the engine's general specifications such as idle speeds and operating temperature ranges. The document provides step-by-step instructions for removing the engine, including releasing pressure from the brake and hydraulic systems. Sections are dedicated to various engine systems like cooling, lubrication, and emissions controls.
New holland w130 c wheel loader service repair manualfujsjfskekmm
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New holland w70 c hs tier 4a (interim) compact wheel loader service repair ma...fujsjfskekmm
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New holland u80 c tier 4 tractor backhoe service repair manual (from pin ncc5...fujsjfskekmm
The document provides a service manual for removing an engine from a tractor. Key steps include:
1. Disconnecting hoses and lines from the engine including fuel, coolant, transmission oil, and hydraulic oil lines.
2. Removing brackets and supports for components attached to the engine like the air intake, cooling package, and horn.
3. Lifting and removing the cooling package housing to access the engine.
The process prepares the engine for removal by disconnecting all attached components and lines in a careful sequence.
New holland td5.75 tractor service repair manualfujsjfskekmm
This service manual provides information on servicing the engine for TD5.65, TD5.75, TD5.85, TD5.95, TD5.105 and TD5.115 tractors. It includes technical specifications, torque specifications, lists of required special tools, and exploded views of engine components. The manual is intended to be used by authorized service technicians when performing maintenance and repairs.
New holland t8050 tractor service repair manualfujsjfskekmm
This document provides a summary of the hydraulic systems on a tractor model. It describes the primary hydraulic power system including the hydraulic pumps that power it. A tandem gear pump and PFC piston pump supply hydraulic flow. The priority/regulator valve distributes the flow based on priority, first to steering and then to other circuits like remote valves and hitches. Detailed diagrams and component identification are provided.
New holland t6070 range command tractor service repair manualfujsjfskekmm
This document is a service manual that provides technical information on the hydraulic, pneumatic, electrical, and electronic systems of various tractor models. It contains sections covering the primary hydraulic power system, secondary hydraulic power system, pneumatic system, electrical power system, electronic system, and fault codes. The manual aims to help technicians resolve customer issues by classifying information by location, type, and product model.
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New holland kobelco e230 csr crawler excavator service repair manualfujsjfskekmm
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New holland e260 csr crawler excavator service repair manualfujsjfskekmm
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New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...fujsjfskekmm
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New holland e215 bj hydraulic excavator service repair manualfujsjfskekmm
This document provides guidelines and safety precautions for servicing and repairing hydraulic excavators. It covers:
- Preparing the machine by cleaning it and inspecting for issues before disassembly
- Ensuring safety by wearing protective equipment, attaching warning tags, relieving hydraulic pressure, and using lifting equipment properly
- Guidelines for disassembling and assembling hydraulic, electrical, and welded components safely
- Notes on recording repair details, arranging the work area, and handling hydraulic fluids and parts properly
The document aims to help technicians service machines safely and effectively.
New holland e175 c evo tier 3 crawler excavator service repair manualfujsjfskekmm
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New holland e160 c blade runner crawler excavator service repair manualfujsjfskekmm
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New holland e37 c cab tier iv final engine mini excavator service repair manualfujsjfskekmm
This document provides service information for an E37C mini excavator, including:
- Identification of major engine components and their functions
- Exploded view of the engine and crankcase assembly
- Descriptions of engine systems like fuel, cooling, lubrication and their electronic controls
It contains schematics, part numbers, and repair instructions to service the engine and associated systems.
New holland e18 c canopy tier iv engine mini excavator service repair manualfujsjfskekmm
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Hyster f019 (h330 hd) forklift service repair manualfujsjfskekmm
This document provides repair procedures for differentials used in H300HD, H330HD, H360HD, and H360HD-EC lift trucks. It describes the typical components of a differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the ring gear and differential from the carrier, and remove the drive pinion and pinion carrier from the carrier. Disassembly steps are provided to take apart the differential case halves and related components. Specifications and troubleshooting information are also referenced.
Hyster f019 (h300 hd) forklift service repair manualfujsjfskekmm
This document provides repair procedures for differentials used in H300HD, H330HD, H360HD, and H360HD-EC lift trucks. It describes the typical components of a differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the ring gear and differential from the carrier, and remove the drive pinion and pinion carrier from the carrier. Disassembly steps are provided to take apart the differential case halves and related components. Specifications and troubleshooting information are also referenced.
Hyster e019 (h16.00 xm europe) forklift service repair manualfujsjfskekmm
This document provides instructions for repairing the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator compartment, and cab of certain models of lift trucks. It describes removing and installing the counterweight, which requires lifting equipment due to its heavy weight. Procedures are provided for removing and installing fenders, the hood and air cleaner assembly, and the hydraulic tank. The document also describes cleaning and repairing hydraulic tanks, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics and taking safety precautions.
Hyster d005 (h60 e europe) forklift service repair manualfujsjfskekmm
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Hyster c114 (e25 xl) forklift service repair manualfujsjfskekmm
This document provides descriptions and diagrams of steering systems for lift trucks. There are two types of power steering systems - power steering and power steering with on-demand. The power steering system uses an electric motor and pump to continuously circulate hydraulic fluid when the key is on. The on-demand system only operates the pump motor when the steering wheel is turned. In both systems, rotating the steering wheel activates a control unit that routes hydraulic fluid to turn the steering cylinder or motor, steering the truck. Diagrams show the hydraulic and electrical components and connections that make up the steering system.
Hyster c008 (h470 c 36) forklift service repair manualfujsjfskekmm
1) The document provides descriptions and repair procedures for gear pumps. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair procedures include removal, disassembly, cleaning, inspection, and reassembly of the pump. The most common cause of pump failure requiring repair is worn or damaged seals.
3) Inspection of gears, gear housing, thrust plates and other parts is described to determine wear and need for replacement. Proper cleaning and prevention of dirt entry into the pump is emphasized.
Hyster b214 (h500 hd ec) forklift service repair manualfujsjfskekmm
1. The document provides repair procedures for the frame, counterweight, covers, floor plates, handrails, steps, hydraulic tank, and fuel tank of various lift truck models.
2. The frame is a one-piece weldment that mounts various components and has specific points to mount the main counterweight, engine, transmission, and other parts.
3. The counterweight removal and installation procedures are outlined along with warnings about the heavy weight involved.
New holland t9.530 tractor service repair manualfujsjfskekmm
This service manual provides information for servicing various CNH Industrial tractor models. It contains sections on the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other systems. The manual includes maintenance and repair instructions with torque specifications to guide qualified service technicians.
New holland kobelco e265 bj crawler excavator service repair manualfujsjfskekmm
This document provides a shop manual for a hydraulic excavator that includes sections on specifications, maintenance, systems, disassembly, troubleshooting, engine procedures, and installation options. It emphasizes safety precautions that should be taken when operating or servicing the excavator, such as wearing protective equipment, relieving pressure from systems before disconnecting lines, and using lifting equipment for heavy components. The manual warns of hazards like hot surfaces, high pressure fluids, and falling attachments.
New holland kobelco e230 csr crawler excavator service repair manualfujsjfskekmm
This document is an introduction to a service manual for crawler excavators. It provides information for technicians on maintaining and repairing the machine. It emphasizes the importance of following safety procedures like reading the manual thoroughly, wearing protective equipment, lowering attachments to the ground before working on the machine, and using proper lifting techniques for heavy components. It also provides contact information for the manufacturer.
New holland e260 csr crawler excavator service repair manualfujsjfskekmm
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New holland e215 c evo tier 3 crawler excavator (lc version) service repair m...fujsjfskekmm
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New holland e215 bj hydraulic excavator service repair manualfujsjfskekmm
This document provides guidelines and safety precautions for servicing and repairing hydraulic excavators. It covers:
- Preparing the machine by cleaning it and inspecting for issues before disassembly
- Ensuring safety by wearing protective equipment, attaching warning tags, relieving hydraulic pressure, and using lifting equipment properly
- Guidelines for disassembling and assembling hydraulic, electrical, and welded components safely
- Notes on recording repair details, arranging the work area, and handling hydraulic fluids and parts properly
The document aims to help technicians service machines safely and effectively.
New holland e175 c evo tier 3 crawler excavator service repair manualfujsjfskekmm
This document is a service manual for the E175C EVO Crawler Excavator. It contains information on servicing and repairing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and other parts of the excavator. The manual provides part numbers and instructions for maintenance and repairs performed by qualified dealership personnel using the specified tools and procedures.
New holland e160 c blade runner crawler excavator service repair manualfujsjfskekmm
This service manual provides safety information and maintenance procedures for the E160C Blade Runner crawler excavator. It contains 7 chapters covering specifications, maintenance, systems, disassembly, troubleshooting, engines, and optional attachment installation. The outline chapter introduces general precautions for repairs, including preparation, safety, hydraulic and electrical equipment handling, and international measurement units. Technicians should thoroughly review all safety information before working on the excavator.
New holland e140 csr crawler excavator service repair manualfujsjfskekmm
This document is the introduction section of a service manual for a crawler excavator. It provides important safety information for technicians maintaining and repairing the machine. Key points include: reading the entire manual before working on the machine, wearing proper protective equipment, lowering attachments to the ground before starting work, using lifting equipment appropriately, and following all safety procedures to avoid injury. Contact information is also provided if the user has any questions.
New holland e60 c cab tier iv (final engine) mini excavator service repair ma...fujsjfskekmm
The document is a service manual that provides instructions for removing the engine from an E60C Mini Excavator. It outlines 33 steps to remove components like panels, hoses, filters, and electrical connections to fully separate the engine from the excavator. The manual emphasizes safety precautions and cautions technicians to relieve pressure, use lifting equipment properly, and avoid burns from hot components.
New holland e37 c cab tier iv final engine mini excavator service repair manualfujsjfskekmm
This document provides service information for an E37C mini excavator, including:
- Identification of major engine components and their functions
- Exploded view of the engine and crankcase assembly
- Descriptions of engine systems like fuel, cooling, lubrication and their electronic controls
It contains schematics, part numbers, and repair instructions to service the engine and associated systems.
New holland e18 c canopy tier iv engine mini excavator service repair manualfujsjfskekmm
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New holland boomer 20 compact tractor service repair manualfujsjfskekmm
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Hyster f019 (h330 hd) forklift service repair manualfujsjfskekmm
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Hyster f019 (h300 hd) forklift service repair manualfujsjfskekmm
This document provides repair procedures for differentials used in H300HD, H330HD, H360HD, and H360HD-EC lift trucks. It describes the typical components of a differential assembly, including the housing, ring and pinion gear set, and differential assembly. The procedures describe how to remove the differential carrier from the axle housing, remove the ring gear and differential from the carrier, and remove the drive pinion and pinion carrier from the carrier. Disassembly steps are provided to take apart the differential case halves and related components. Specifications and troubleshooting information are also referenced.
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Hyster d005 (h60 e europe) forklift service repair manualfujsjfskekmm
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1) The document provides descriptions and repair procedures for gear pumps. It describes the components and operation of single-stage and tandem gear pumps.
2) The repair procedures include removal, disassembly, cleaning, inspection, and reassembly of the pump. The most common cause of pump failure requiring repair is worn or damaged seals.
3) Inspection of gears, gear housing, thrust plates and other parts is described to determine wear and need for replacement. Proper cleaning and prevention of dirt entry into the pump is emphasized.
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1. The document provides repair procedures for the frame, counterweight, covers, floor plates, handrails, steps, hydraulic tank, and fuel tank of various lift truck models.
2. The frame is a one-piece weldment that mounts various components and has specific points to mount the main counterweight, engine, transmission, and other parts.
3. The counterweight removal and installation procedures are outlined along with warnings about the heavy weight involved.
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The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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2. 15 - Engine
09 - Bedplate
00 - General
15 - 61 9823/0550-1 15 - 61
00 - General
Introduction .................................................... 15-61
Remove and Install ....................................... 15-62
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 171.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 62 9823/0550-1 15 - 62
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
5. 15 - Engine
09 - Bedplate
00 - General
15 - 64 9823/0550-1 15 - 64
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 173.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
6. 15 - Engine
09 - Bedplate
00 - General
15 - 65 9823/0550-1 15 - 65
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
7. 15 - Engine
09 - Bedplate
00 - General
15 - 66 9823/0550-1 15 - 66
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 80. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 72 9823/0550-1 15 - 72
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 176.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 73 9823/0550-1 15 - 73
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 177.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 178.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 179.
D
C
C J-jets
D Fixing screws
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 74 9823/0550-1 15 - 74
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 75 9823/0550-1 15 - 75
Figure 180.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 181.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 76 9823/0550-1 15 - 76
Figure 182.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 183.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 77 9823/0550-1 15 - 77
Figure 184.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 82. Torque Values
Item Nm
F 24
15. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 78 9823/0550-1 15 - 78
03 - Main Bearing
Introduction .................................................... 15-78
Check (Condition) .......................................... 15-79
Remove and Install ....................................... 15-79
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 185.
A
B
A Main bearing
B Crankshaft
16. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 79 9823/0550-1 15 - 79
Check (Condition)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
Refer to: PIL 15-12-00.
17. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 80 9823/0550-1 15 - 80
06 - Front Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 186.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 187.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
187.
18. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 81 9823/0550-1 15 - 81
Figure 187.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
188.
Dimension: -0.5 -0/+0.5mm
Figure 188.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.
19. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 82 9823/0550-1 15 - 82
After Installation
1. Install the crankshaft pulley, refer to (PIL
15-12-12).
2. Install the drive belt, refer to (PIL 15-18).
20. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 83 9823/0550-1 15 - 83
09 - Rear Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Rear Oil
Seal Installation Tool
892/01156 1
Crankshaft Rear Oil
Seal Alignment Tool
892/01158 1
Note: The flywheel hub and crankshaft rear oil seal
need to be replaced as a pair.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the flywheel, refer to (PIL 15-54).
Remove
1. Use a suitable lever behind the lip of the seal
to carefully prise out the rear oil seal from the
counterbore in the flywheel housing. Take care
not to scratch or damage the counterbore or the
flywheel hub. Damaged or dirty sealing faces will
cause the oil seal to fail.
Figure 189. 24mm Hub
A
C B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
Figure 190. 15mm Hub
A
C E
B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
E Fixing bolt
Install (24mm Hub)
1. Make sure that the counterbore and the flywheel
hub are clean and free from damage and
corrosion.
21. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 84 9823/0550-1 15 - 84
Figure 191.
B
A
D
D
C
A Crankshaft rear oil seal B Flywheel housing
C Flywheel hub D Oil seal alignment tool
2. To prevent the seal lip rolling over and becoming
damaged, make sure that you use the oil seal
alignment tool to initially install the oil seal on to
the flywheel hub. Locate the alignment tool over
the end of the hub, then carefully push the oil seal
over the alignment tool and on to the crankshaft
diameter. Make sure that the oil seal is installed
the correct way around.
Special Tool: Crankshaft Rear Oil Seal
Installation Tool (Qty.: 1)
Special Tool: Crankshaft Rear Oil Seal Alignment
Tool (Qty.: 1)
3. Apply lubricant P80 around the seal outer rubber
diameter.
4. Dismantle the oil seal installation tool. Bolt the
centre body to the flywheel hub, using the two
flywheel bolts. Assemble the outer sleeve on to
the centre body and install the screw.
Figure 192.
A
B
C
F
E
F
H
G
J
H
G
A Crankshaft rear oil seal B Flywheel housing
C Outer sleeve E Oil seal installation tool
F Flywheel bolts G Centre body
H Flywheel hub J Screw
5. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the tolerance specified.
Length/Dimension/Distance: 0.5mm
6. Remove the oil seal installation tool.
Install (15mm Hub)
1. Make sure that the counterbore and the hub are
clean and free from damage.
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23. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 85 9823/0550-1 15 - 85
Figure 193.
B
A
D
D
C
A Crankshaft rear oil seal B Flywheel housing
C Flywheel hub D Oil seal alignment tool
2. Install the new hub on to the crankshaft gear and
install the old hub on the outside of the new hub
to create a double thickness flywheel hub, install
the fixing bolt as shown at A. Do not touch the
PTFE seal lips of the crankshaft oil seal.
3. Make sure that you use the oil seal alignment tool
to initially install the oil seal on to the flywheel
hub to prevent damage to the seal lip. Locate the
alignment tool over the end of the hub, carefully
push the oil seal over the alignment tool as far
on to the crankshaft hub as possible. Make sure
that the seal is installed the correct way around.
Special Tool: Crankshaft Rear Oil Seal
Installation Tool (Qty.: 1)
Special Tool: Crankshaft Rear Oil Seal Alignment
Tool (Qty.: 1)
4. Apply the lubricant P80 around the seal outer
rubber diameter.
5. Dismantle the oil seal installation tool. Use the
two flywheel bolts to attach the centre body on to
the flywheel hub. Assemble the outer sleeve on
to the centre body include the extension ring and
install the screw.
Figure 194.
A
B
C1 C2
F
G
H
J
K
L
K
J
A Crankshaft rear oil seal B Flywheel housing
C1 New hub C2 Old hub
F Flywheel bolts G Oil seal installation tool
H Extension ring J Centre body
K Outer sleeve L Screw
6. Turn the screw to push the seal into position in
the counterbore so that the screw will not turn.
24. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 86 9823/0550-1 15 - 86
7. Remove the oil seal installation tool, remove the
old hub and install the fixing bolt. Repeat steps 5
and 6 to fully install the rear oil seal.
8. Remove the oil seal installation tool.
After Installation
1. Install the flywheel, refer to (PIL 15-54).
Table 83. Torque Values
Item Nm
E 47
25. 15 - Engine
12 - Crankshaft
12 - Pulley
15 - 87 9823/0550-1 15 - 87
12 - Pulley
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt. Refer to (PIL 15-18).
Remove
1. Remove the fixing bolts and withdraw the pulley
from the crankshaft.
Figure 195.
A
B
A
A Crankshaft pulley
B Fixing bolts (x3)
2. The bolts must not be reused. Discard the bolts.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Renew the fixing bolts. Tighten the new bolts in
three stages to the correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
4. The bolts are tightened using a torque and
angle method. Refer to Fasteners and Fixings,
General, Introduction (PIL 72-00).
Figure 196.
C
C Angle gauge (obtain locally)
After Replacement
1. Install the drive belt. Refer to (PIL 15-18).
Table 84.
Item Torque Value
(Nm)
Torque Angle
(Degrees)
2 (1st stage) 30N·m
2 (2nd stage) 75N·m
2 (Final stage) 180°