This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given to handle the heavy crankshaft carefully during removal and installation.
Bobcat E35Z Compact Excavator Service Repair Manual (S/N – B3Y411001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E35Z COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Bobcat E34 Compact Excavator Service Repair Manual (S/N B3Y311001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E34 COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance configurations. The manual contains specifications, repair and maintenance instructions organized by system including the engine, transmission, axles, hydraulics, electrical systems, and more.
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
Jcb t4 f 3.0 elec engine 4 cyl service repair manualujfjjskekkksmem
This document is a service manual that provides instructions for maintaining and repairing a JCB T4F 3.0 Elec Engine. It contains safety warnings and outlines the contents of the manual, which are divided into sections covering the machine, body and framework, operator station, engine, fuel and exhaust system, cooling system, electrical system, fasteners and fixings, consumable products, and after sales. The introduction emphasizes the importance of understanding the manual before operating the machine and provides definitions for acronyms used.
Jcb t2 t3 mech engine 4 cyl service repair manualujfjjskekkksmem
This service manual section provides information about a JCB T2/3 Mech Engine. It includes technical specifications, component identification diagrams, an overview of the four-stroke engine operating cycle, and procedures for maintenance, repair and storage of the engine. Safety warnings are also provided to caution technicians working on hot or rotating engine components.
Jcb t2 t3 elec engine 4 cyl service repair manualujfjjskekkksmem
This service manual section contains information about a JCB T2/3 Elec Engine, including:
- The engine is a 4 cylinder diesel with common rail fuel injection and variable geometry turbocharger.
- It provides identification of major external and internal engine components and their functions.
- Safety precautions are outlined for working on hot components and ensuring proper PPE and procedures.
- Technical specifications of engine variants including displacement, cylinder arrangement, valve clearances and more.
Jcb js460 engine isuzu aa 6 sd1t service repair manualujfjjskekkksmem
This document is a service manual for the JS460 engine. It provides instructions for maintenance, repair, and assembly of the engine. The manual contains 13 chapters covering topics like the lubrication system, cooling system, fuel system, and electrical components. It includes exploded diagrams, part numbers, specifications, tightening torques, and step-by-step instructions for repair and assembly procedures. Technicians are advised to carefully follow the procedures in the manual to properly service the engine.
Bobcat E35Z Compact Excavator Service Repair Manual (S/N – B3Y411001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E35Z COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Bobcat E34 Compact Excavator Service Repair Manual (S/N B3Y311001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E34 COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance configurations. The manual contains specifications, repair and maintenance instructions organized by system including the engine, transmission, axles, hydraulics, electrical systems, and more.
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
Jcb t4 f 3.0 elec engine 4 cyl service repair manualujfjjskekkksmem
This document is a service manual that provides instructions for maintaining and repairing a JCB T4F 3.0 Elec Engine. It contains safety warnings and outlines the contents of the manual, which are divided into sections covering the machine, body and framework, operator station, engine, fuel and exhaust system, cooling system, electrical system, fasteners and fixings, consumable products, and after sales. The introduction emphasizes the importance of understanding the manual before operating the machine and provides definitions for acronyms used.
Jcb t2 t3 mech engine 4 cyl service repair manualujfjjskekkksmem
This service manual section provides information about a JCB T2/3 Mech Engine. It includes technical specifications, component identification diagrams, an overview of the four-stroke engine operating cycle, and procedures for maintenance, repair and storage of the engine. Safety warnings are also provided to caution technicians working on hot or rotating engine components.
Jcb t2 t3 elec engine 4 cyl service repair manualujfjjskekkksmem
This service manual section contains information about a JCB T2/3 Elec Engine, including:
- The engine is a 4 cylinder diesel with common rail fuel injection and variable geometry turbocharger.
- It provides identification of major external and internal engine components and their functions.
- Safety precautions are outlined for working on hot components and ensuring proper PPE and procedures.
- Technical specifications of engine variants including displacement, cylinder arrangement, valve clearances and more.
Jcb js460 engine isuzu aa 6 sd1t service repair manualujfjjskekkksmem
This document is a service manual for the JS460 engine. It provides instructions for maintenance, repair, and assembly of the engine. The manual contains 13 chapters covering topics like the lubrication system, cooling system, fuel system, and electrical components. It includes exploded diagrams, part numbers, specifications, tightening torques, and step-by-step instructions for repair and assembly procedures. Technicians are advised to carefully follow the procedures in the manual to properly service the engine.
Jcb js360 tier 4 tracked excavator service repair manual sn 2050750 to 2050999ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are provided for UNF and metric bolt sizes under Condition 1 (unlubricated) and Condition 2 (lubricated). The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js330 tier 4 tracked excavator service repair manual sn 2050500 to 2050749ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes using the correct torque settings matching the type of fastener to prevent damage.
Jcb js240 tier 4 tracked excavator service repair manual sn 2050000 to 2050249ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js215 tracked excavator service repair manual sn from 2683221 to 2683435ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety, technical specifications, component identification, fault finding, maintenance procedures, and more. Servicing should only be performed by properly trained technicians according to the instructions in this manual.
Jcb js205 tracked excavator service repair manual sn from 2236511 to 2241511ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, including technical specifications, locations of main components, instructions for checking camshaft condition, and descriptions of crankshaft and main bearings.
Jcb js205 tracked excavator service repair manual sn from 2053250 to 2054249ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety procedures, component identification, maintenance procedures, and troubleshooting. Servicing should only be performed by properly studying the manual and following all instructions and safety warnings.
Jcb js200 tracked excavator service repair manual sn from 2236511 to 2236622ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It identifies major engine components such as the fuel filter and injection pump. Chapters cover technical topics such as the camshaft, drive belt, oil filter and provide instructions for maintenance tasks. Health and safety warnings are provided throughout.
Jcb js200 tracked excavator service repair manual sn from 2053250 to 2053959ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, describing their technical specifications and identifying main components such as the crankshaft, camshaft, valves and bearings. Instructions are provided for inspecting engine parts for wear and checking clearances.
Jcb js140 tracked excavator service repair manual sn from 2125885 to 2128885ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual warns that the engine and other components can be dangerous if serviced without first studying the instructions. It provides an overview of the engine components and systems, technical specifications, health and safety warnings, and procedures for maintenance tasks like checking components, removing and installing parts, and draining and filling fluids.
Jcb js140 tracked excavator service repair manual sn from 1318762 to 1318999ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It provides health and safety warnings for working on the engine, and identifies engine components. Chapters include instructions for servicing the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsujfjjskekkksmem
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js30 compact excavator service repair manual sn 2305191 to 2307191ujfjjskekkksmem
This document provides information about identifying JCB machines, standard torque settings for fasteners, and service tools and consumables. It discusses identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS certification labels. It also includes tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Finally, it provides a numerical list and details of common service tools as well as sealing and retaining compounds used in repairs.
Jcb 536 70 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given to handle the heavy crankshaft carefully during removal and installation.
Jcb 536 60 telescopic handler service repair manual sn 2724382 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given due to the crankshaft's weight, and cleaning the components with a degreasing solvent before reinstallation.
Jcb 536 60 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given due to the crankshaft's weight, and cleaning the components with a degreasing solvent before reinstallation.
Jcb 535 95 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given for safely handling the heavy crankshaft component. Torque specifications are provided for reinstallation.
Jcb 531 70 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given to handle the heavy crankshaft carefully during removal and installation.
Jcb 514 56 telescopic handler service repair manual (from1402020 onwards)ujfjjskekkksmem
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks with various engine models. The document outlines procedures for checking the engine for leaks and oil pressure, testing engine compression, and removing and installing the engine. Safety precautions and required tools are listed for each procedure. The manual also provides instructions for storing engines short-term or long-term, including capping openings and revalidating stored engines after 12 months.
Jcb 512 56 telescopic handler service repair manual (from1402020 onwards)ujfjjskekkksmem
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks with several engine models. It contains 3 sections:
1. Safety information emphasizing reading the manual before operating equipment.
2. Component identification for removing and installing the engine.
3. Procedures for checking engine oil pressure, performing a compression test, and storing or recommissioning an engine that has been in long term storage.
Jcb 509 42 telescopic handler service repair manual (from1402000 onwards)ujfjjskekkksmem
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks. It contains sections on the machine components including the engine. The summarized engine section describes how to check the engine for oil leaks and measure oil pressure. It also provides instructions for removing and installing the engine, identifying related components, and ensuring all connections are properly disconnected before removal. Safety precautions are outlined for using lifting equipment to move the engine.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Jcb js360 tier 4 tracked excavator service repair manual sn 2050750 to 2050999ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are provided for UNF and metric bolt sizes under Condition 1 (unlubricated) and Condition 2 (lubricated). The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js330 tier 4 tracked excavator service repair manual sn 2050500 to 2050749ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes using the correct torque settings matching the type of fastener to prevent damage.
Jcb js240 tier 4 tracked excavator service repair manual sn 2050000 to 2050249ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js215 tracked excavator service repair manual sn from 2683221 to 2683435ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety, technical specifications, component identification, fault finding, maintenance procedures, and more. Servicing should only be performed by properly trained technicians according to the instructions in this manual.
Jcb js205 tracked excavator service repair manual sn from 2236511 to 2241511ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, including technical specifications, locations of main components, instructions for checking camshaft condition, and descriptions of crankshaft and main bearings.
Jcb js205 tracked excavator service repair manual sn from 2053250 to 2054249ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety procedures, component identification, maintenance procedures, and troubleshooting. Servicing should only be performed by properly studying the manual and following all instructions and safety warnings.
Jcb js200 tracked excavator service repair manual sn from 2236511 to 2236622ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It identifies major engine components such as the fuel filter and injection pump. Chapters cover technical topics such as the camshaft, drive belt, oil filter and provide instructions for maintenance tasks. Health and safety warnings are provided throughout.
Jcb js200 tracked excavator service repair manual sn from 2053250 to 2053959ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, describing their technical specifications and identifying main components such as the crankshaft, camshaft, valves and bearings. Instructions are provided for inspecting engine parts for wear and checking clearances.
Jcb js140 tracked excavator service repair manual sn from 2125885 to 2128885ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual warns that the engine and other components can be dangerous if serviced without first studying the instructions. It provides an overview of the engine components and systems, technical specifications, health and safety warnings, and procedures for maintenance tasks like checking components, removing and installing parts, and draining and filling fluids.
Jcb js140 tracked excavator service repair manual sn from 1318762 to 1318999ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It provides health and safety warnings for working on the engine, and identifies engine components. Chapters include instructions for servicing the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsujfjjskekkksmem
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js30 compact excavator service repair manual sn 2305191 to 2307191ujfjjskekkksmem
This document provides information about identifying JCB machines, standard torque settings for fasteners, and service tools and consumables. It discusses identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS certification labels. It also includes tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Finally, it provides a numerical list and details of common service tools as well as sealing and retaining compounds used in repairs.
Jcb 536 70 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given to handle the heavy crankshaft carefully during removal and installation.
Jcb 536 60 telescopic handler service repair manual sn 2724382 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given due to the crankshaft's weight, and cleaning the components with a degreasing solvent before reinstallation.
Jcb 536 60 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given due to the crankshaft's weight, and cleaning the components with a degreasing solvent before reinstallation.
Jcb 535 95 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given for safely handling the heavy crankshaft component. Torque specifications are provided for reinstallation.
Jcb 531 70 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given to handle the heavy crankshaft carefully during removal and installation.
Jcb 514 56 telescopic handler service repair manual (from1402020 onwards)ujfjjskekkksmem
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks with various engine models. The document outlines procedures for checking the engine for leaks and oil pressure, testing engine compression, and removing and installing the engine. Safety precautions and required tools are listed for each procedure. The manual also provides instructions for storing engines short-term or long-term, including capping openings and revalidating stored engines after 12 months.
Jcb 512 56 telescopic handler service repair manual (from1402020 onwards)ujfjjskekkksmem
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks with several engine models. It contains 3 sections:
1. Safety information emphasizing reading the manual before operating equipment.
2. Component identification for removing and installing the engine.
3. Procedures for checking engine oil pressure, performing a compression test, and storing or recommissioning an engine that has been in long term storage.
Jcb 509 42 telescopic handler service repair manual (from1402000 onwards)ujfjjskekkksmem
This service manual provides instructions for maintaining and repairing Loadall rough terrain variable reach trucks. It contains sections on the machine components including the engine. The summarized engine section describes how to check the engine for oil leaks and measure oil pressure. It also provides instructions for removing and installing the engine, identifying related components, and ensuring all connections are properly disconnected before removal. Safety precautions are outlined for using lifting equipment to move the engine.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. 15 - Engine
09 - Bedplate
00 - General
15 - 61 9823/0550-1 15 - 61
00 - General
Introduction .................................................... 15-61
Remove and Install ....................................... 15-62
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 171.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 62 9823/0550-1 15 - 62
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
5. 15 - Engine
09 - Bedplate
00 - General
15 - 64 9823/0550-1 15 - 64
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 173.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
6. 15 - Engine
09 - Bedplate
00 - General
15 - 65 9823/0550-1 15 - 65
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
7. 15 - Engine
09 - Bedplate
00 - General
15 - 66 9823/0550-1 15 - 66
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 80. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 72 9823/0550-1 15 - 72
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 176.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 73 9823/0550-1 15 - 73
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 177.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 178.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 179.
D
C
C J-jets
D Fixing screws
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 74 9823/0550-1 15 - 74
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 75 9823/0550-1 15 - 75
Figure 180.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 181.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 76 9823/0550-1 15 - 76
Figure 182.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 183.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 77 9823/0550-1 15 - 77
Figure 184.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 82. Torque Values
Item Nm
F 24
15. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 78 9823/0550-1 15 - 78
03 - Main Bearing
Introduction .................................................... 15-78
Check (Condition) .......................................... 15-79
Remove and Install ....................................... 15-79
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 185.
A
B
A Main bearing
B Crankshaft
16. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 79 9823/0550-1 15 - 79
Check (Condition)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
Refer to: PIL 15-12-00.
17. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 80 9823/0550-1 15 - 80
06 - Front Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 186.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 187.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
187.
18. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 81 9823/0550-1 15 - 81
Figure 187.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
188.
Dimension: -0.5 -0/+0.5mm
Figure 188.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.
19. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 82 9823/0550-1 15 - 82
After Installation
1. Install the crankshaft pulley, refer to (PIL
15-12-12).
2. Install the drive belt, refer to (PIL 15-18).
20. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 83 9823/0550-1 15 - 83
09 - Rear Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Rear Oil
Seal Installation Tool
892/01156 1
Crankshaft Rear Oil
Seal Alignment Tool
892/01158 1
Note: The flywheel hub and crankshaft rear oil seal
need to be replaced as a pair.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the flywheel, refer to (PIL 15-54).
Remove
1. Use a suitable lever behind the lip of the seal
to carefully prise out the rear oil seal from the
counterbore in the flywheel housing. Take care
not to scratch or damage the counterbore or the
flywheel hub. Damaged or dirty sealing faces will
cause the oil seal to fail.
Figure 189. 24mm Hub
A
C B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
Figure 190. 15mm Hub
A
C E
B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
E Fixing bolt
Install (24mm Hub)
1. Make sure that the counterbore and the flywheel
hub are clean and free from damage and
corrosion.
21. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 84 9823/0550-1 15 - 84
Figure 191.
B
A
D
D
C
A Crankshaft rear oil seal B Flywheel housing
C Flywheel hub D Oil seal alignment tool
2. To prevent the seal lip rolling over and becoming
damaged, make sure that you use the oil seal
alignment tool to initially install the oil seal on to
the flywheel hub. Locate the alignment tool over
the end of the hub, then carefully push the oil seal
over the alignment tool and on to the crankshaft
diameter. Make sure that the oil seal is installed
the correct way around.
Special Tool: Crankshaft Rear Oil Seal
Installation Tool (Qty.: 1)
Special Tool: Crankshaft Rear Oil Seal Alignment
Tool (Qty.: 1)
3. Apply lubricant P80 around the seal outer rubber
diameter.
4. Dismantle the oil seal installation tool. Bolt the
centre body to the flywheel hub, using the two
flywheel bolts. Assemble the outer sleeve on to
the centre body and install the screw.
Figure 192.
A
B
C
F
E
F
H
G
J
H
G
A Crankshaft rear oil seal B Flywheel housing
C Outer sleeve E Oil seal installation tool
F Flywheel bolts G Centre body
H Flywheel hub J Screw
5. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the tolerance specified.
Length/Dimension/Distance: 0.5mm
6. Remove the oil seal installation tool.
Install (15mm Hub)
1. Make sure that the counterbore and the hub are
clean and free from damage.
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23. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 85 9823/0550-1 15 - 85
Figure 193.
B
A
D
D
C
A Crankshaft rear oil seal B Flywheel housing
C Flywheel hub D Oil seal alignment tool
2. Install the new hub on to the crankshaft gear and
install the old hub on the outside of the new hub
to create a double thickness flywheel hub, install
the fixing bolt as shown at A. Do not touch the
PTFE seal lips of the crankshaft oil seal.
3. Make sure that you use the oil seal alignment tool
to initially install the oil seal on to the flywheel
hub to prevent damage to the seal lip. Locate the
alignment tool over the end of the hub, carefully
push the oil seal over the alignment tool as far
on to the crankshaft hub as possible. Make sure
that the seal is installed the correct way around.
Special Tool: Crankshaft Rear Oil Seal
Installation Tool (Qty.: 1)
Special Tool: Crankshaft Rear Oil Seal Alignment
Tool (Qty.: 1)
4. Apply the lubricant P80 around the seal outer
rubber diameter.
5. Dismantle the oil seal installation tool. Use the
two flywheel bolts to attach the centre body on to
the flywheel hub. Assemble the outer sleeve on
to the centre body include the extension ring and
install the screw.
Figure 194.
A
B
C1 C2
F
G
H
J
K
L
K
J
A Crankshaft rear oil seal B Flywheel housing
C1 New hub C2 Old hub
F Flywheel bolts G Oil seal installation tool
H Extension ring J Centre body
K Outer sleeve L Screw
6. Turn the screw to push the seal into position in
the counterbore so that the screw will not turn.
24. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 86 9823/0550-1 15 - 86
7. Remove the oil seal installation tool, remove the
old hub and install the fixing bolt. Repeat steps 5
and 6 to fully install the rear oil seal.
8. Remove the oil seal installation tool.
After Installation
1. Install the flywheel, refer to (PIL 15-54).
Table 83. Torque Values
Item Nm
E 47
25. 15 - Engine
12 - Crankshaft
12 - Pulley
15 - 87 9823/0550-1 15 - 87
12 - Pulley
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt. Refer to (PIL 15-18).
Remove
1. Remove the fixing bolts and withdraw the pulley
from the crankshaft.
Figure 195.
A
B
A
A Crankshaft pulley
B Fixing bolts (x3)
2. The bolts must not be reused. Discard the bolts.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Renew the fixing bolts. Tighten the new bolts in
three stages to the correct torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
4. The bolts are tightened using a torque and
angle method. Refer to Fasteners and Fixings,
General, Introduction (PIL 72-00).
Figure 196.
C
C Angle gauge (obtain locally)
After Replacement
1. Install the drive belt. Refer to (PIL 15-18).
Table 84.
Item Torque Value
(Nm)
Torque Angle
(Degrees)
2 (1st stage) 30N·m
2 (2nd stage) 75N·m
2 (Final stage) 180°