This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Caterpillar cat 960 f wheel loader (prefix 1ym) service repair manual (1ym000...ufjjjsekkemmd
The document provides instructions for disassembling and assembling the implement, steering, and pilot systems hydraulic pump on a Caterpillar 960F wheel loader. It describes removing and installing the hydraulic pump, which involves releasing hydraulic pressure, disconnecting hoses and tubes, and removing bolts. Detailed steps are provided to disassemble the pump into individual components and reassemble it, noting proper orientations and torque specifications for bolts.
New holland 9090 x olive side conveyor grape harvester service repair manual ...ufjjjsekkemmd
This document is a service manual for the 9090X series grape harvesters and their components. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, platform/cab/bodywork, and residue handling. Each section provides maintenance and repair instructions for the corresponding systems and components of the harvesters. The manual stresses that all repair and maintenance work must only be performed by qualified dealership personnel according to the instructions.
New holland 9090 x olive grape harvester service repair manual (north america)ufjjjsekkemmd
Support the air filter and frame assembly.
2. Loosen the air filter clamp (1).
3. Remove the air filter and frame assembly.
COIL14GR00228AC 11
12. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00229AC 12
13. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00230AC 13
51697893 01/11/2019
10.1 [10.
New holland 9090 x olive grape harvester service repair manual (europe)ufjjjsekkemmd
This service manual provides information on servicing the following components of 9090X grape harvesters:
- The engine and crankcase, including the engine frame, flex disc, pumps, and servo belt.
- The fuel system, including the fuel tanks.
- The cooling system, including coolant, radiators, and the water pump.
- The exhaust system and selective catalytic reduction system.
- Hydraulic systems, brakes, wheels, cab climate control, electrical systems, fruit harvesting mechanisms, cleaning systems, and other accessories. The manual is organized by component and provides part numbers, diagrams, and service procedures.
New holland 9090 x dual grape harvester service repair manual (north america)ufjjjsekkemmd
Support the air filter and frame assembly.
2. Loosen the air filter clamp (1).
3. Remove the air filter and frame assembly.
COIL14GR00228AC 11
12. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00229AC 12
13. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00230AC 13
51697893 01/11/2019
10.1 [10.
New holland 9090 x dual grape harvester service repair manual (europe)ufjjjsekkemmd
This service manual provides information on servicing the following components of 9090X grape harvesters:
- The engine and crankcase, including the engine frame, flex disc, pumps, and servo belt.
- The cooling, fuel, lubrication, intake, and exhaust systems of the engine.
- The selective catalytic reduction exhaust treatment system.
- Additional chapters cover the hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, shaking system, product feeding, cleaning, destemming, crop storage, and other accessories.
This document is an operation and maintenance manual for a wheel loader model 95Z7B powered by an Isuzu 6WG1 engine. It contains safety information, component names, operating instructions, maintenance procedures, and troubleshooting guides. The manual instructs operators to read it thoroughly before operating the machine to learn how to properly operate and service it.
Caterpillar cat 960 f wheel loader (prefix 1ym) service repair manual (1ym000...ufjjjsekkemmd
The document provides instructions for disassembling and assembling the implement, steering, and pilot systems hydraulic pump on a Caterpillar 960F wheel loader. It describes removing and installing the hydraulic pump, which involves releasing hydraulic pressure, disconnecting hoses and tubes, and removing bolts. Detailed steps are provided to disassemble the pump into individual components and reassemble it, noting proper orientations and torque specifications for bolts.
New holland 9090 x olive side conveyor grape harvester service repair manual ...ufjjjsekkemmd
This document is a service manual for the 9090X series grape harvesters and their components. It contains sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, fruit harvester shaking, product feeding, cleaning, secondary cleaning and destemming, crop storage and unloading, accessories, tools, platform/cab/bodywork, and residue handling. Each section provides maintenance and repair instructions for the corresponding systems and components of the harvesters. The manual stresses that all repair and maintenance work must only be performed by qualified dealership personnel according to the instructions.
New holland 9090 x olive grape harvester service repair manual (north america)ufjjjsekkemmd
Support the air filter and frame assembly.
2. Loosen the air filter clamp (1).
3. Remove the air filter and frame assembly.
COIL14GR00228AC 11
12. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00229AC 12
13. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00230AC 13
51697893 01/11/2019
10.1 [10.
New holland 9090 x olive grape harvester service repair manual (europe)ufjjjsekkemmd
This service manual provides information on servicing the following components of 9090X grape harvesters:
- The engine and crankcase, including the engine frame, flex disc, pumps, and servo belt.
- The fuel system, including the fuel tanks.
- The cooling system, including coolant, radiators, and the water pump.
- The exhaust system and selective catalytic reduction system.
- Hydraulic systems, brakes, wheels, cab climate control, electrical systems, fruit harvesting mechanisms, cleaning systems, and other accessories. The manual is organized by component and provides part numbers, diagrams, and service procedures.
New holland 9090 x dual grape harvester service repair manual (north america)ufjjjsekkemmd
Support the air filter and frame assembly.
2. Loosen the air filter clamp (1).
3. Remove the air filter and frame assembly.
COIL14GR00228AC 11
12. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00229AC 12
13. 1. Disconnect the fuel supply line (1).
2. Disconnect the fuel return line (2).
3. Disconnect the electrical connector (3).
COIL14GR00230AC 13
51697893 01/11/2019
10.1 [10.
New holland 9090 x dual grape harvester service repair manual (europe)ufjjjsekkemmd
This service manual provides information on servicing the following components of 9090X grape harvesters:
- The engine and crankcase, including the engine frame, flex disc, pumps, and servo belt.
- The cooling, fuel, lubrication, intake, and exhaust systems of the engine.
- The selective catalytic reduction exhaust treatment system.
- Additional chapters cover the hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, shaking system, product feeding, cleaning, destemming, crop storage, and other accessories.
This document is an operation and maintenance manual for a wheel loader model 95Z7B powered by an Isuzu 6WG1 engine. It contains safety information, component names, operating instructions, maintenance procedures, and troubleshooting guides. The manual instructs operators to read it thoroughly before operating the machine to learn how to properly operate and service it.
John deere 2650 n tractor service repair manualufjjjsekkemmd
The document provides instructions for the reader to click on a link to access a complete manual with no waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
Jcb 530 95 telescopic handler service repair manual sn564980ufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Jcb 530 67 and 530-67 farm special telescopic handler service repair manual s...ufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Jcb 527 58 and 527-67 telescopic handler service repair manual sn 572775ufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Jcb 525 58 and 525-67 farm special plus telescopic handler service repair manualufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...ufjjjsekkemmd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. It describes 40 steps to disassemble the torque converter by removing components like the transmission oil pump, speed sensor, bolts, gears, bearings, seals, and shafts. It then describes 28 steps for reassembling the torque converter by reversing the disassembly process and noting proper alignment of parts, use of threadlocker, and torque specifications for fasteners. The overall document is a service repair manual for maintenance technicians to service the machine's powertrain.
Caterpillar cat 962 g wheel loader (prefix 5rs) service repair manual (5rs002...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. The disassembly procedure involves 40 steps to remove components like the transmission oil pump, torque converter speed sensor, bolts, shafts, gears, bearings, seals and housing. The assembly procedure describes 27 steps to reinstall these components in reverse order, noting the proper alignment of parts and required torques for bolts. Tools including link brackets, eyebolts and retaining ring pliers are listed for the job.
Caterpillar cat 962 g wheel loader (prefix 5as) service repair manual (5as000...ufjjjsekkemmd
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It lists 39 steps for disassembly and 40 steps for assembly, showing illustrations of each component removed or installed.
3. The instructions include separating the torque converter from other components, removing bearings and seals, and installing bearings and seals in the reverse order of removal.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 960 f wheel loader (prefix 9zj) service repair manual (9zj000...ufjjjsekkemmd
The document provides instructions for removing and installing various power train components on a Caterpillar 960F wheel loader, including the front drive shaft and carrier bearing, rear drive shaft, front and rear axle housing groups, and front support of the rear axle housing group. Detailed steps are given for each procedure, including necessary tools and torque specifications for fasteners.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
John deere 2650 n tractor service repair manualufjjjsekkemmd
The document provides instructions for the reader to click on a link to access a complete manual with no waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
Jcb 530 95 telescopic handler service repair manual sn564980ufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Jcb 530 67 and 530-67 farm special telescopic handler service repair manual s...ufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Jcb 527 58 and 527-67 telescopic handler service repair manual sn 572775ufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Jcb 525 58 and 525-67 farm special plus telescopic handler service repair manualufjjjsekkemmd
This document provides specifications for fluids, lubricants, capacities and torque settings for various JCB machine models including the 525-58/67, 527-58/67, 530-95, 530-110, 530-120, 537-120, 537-130, 525-58 Farm Special Plus 530-67 and 535-67. It lists recommended engine oils, transmission fluids, hydraulic fluids, greases, coolants and their specifications. It also provides fluid capacities for items like the fuel tank, engine, gearbox, axles, brake system and hydraulic tank.
Caterpillar cat 962 g wheel loader (prefix 6hw) service repair manual (6hw004...ufjjjsekkemmd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 962G wheel loader. The removal and installation procedures are described in steps and include illustrations. Required tools are listed for each procedure. Cautions are provided regarding keeping parts clean and containing fluids.
Caterpillar cat 962 g wheel loader (prefix 6ew) service repair manual (6ew000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. It describes 40 steps to disassemble the torque converter by removing components like the transmission oil pump, speed sensor, bolts, gears, bearings, seals, and shafts. It then describes 28 steps for reassembling the torque converter by reversing the disassembly process and noting proper alignment of parts, use of threadlocker, and torque specifications for fasteners. The overall document is a service repair manual for maintenance technicians to service the machine's powertrain.
Caterpillar cat 962 g wheel loader (prefix 5rs) service repair manual (5rs002...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar 962G wheel loader. The disassembly procedure involves 40 steps to remove components like the transmission oil pump, torque converter speed sensor, bolts, shafts, gears, bearings, seals and housing. The assembly procedure describes 27 steps to reinstall these components in reverse order, noting the proper alignment of parts and required torques for bolts. Tools including link brackets, eyebolts and retaining ring pliers are listed for the job.
Caterpillar cat 962 g wheel loader (prefix 5as) service repair manual (5as000...ufjjjsekkemmd
1. The document provides step-by-step instructions for disassembling and assembling the torque converter of a 962G wheel loader.
2. It lists 39 steps for disassembly and 40 steps for assembly, showing illustrations of each component removed or installed.
3. The instructions include separating the torque converter from other components, removing bearings and seals, and installing bearings and seals in the reverse order of removal.
Caterpillar cat 962 g wheel loader (prefix 4pw) service repair manual (4pw000...ufjjjsekkemmd
This document provides instructions for disassembling and assembling the output transfer gears of a 962G wheel loader. The disassembly procedure involves removing 31 individual parts from the output transfer gear housing using various tools. The assembly procedure describes assembling the parts in reverse order and includes steps for adjusting bearing end play using shims. Proper cleaning and lubrication of parts is emphasized throughout.
Caterpillar cat 960 f wheel loader (prefix 9zj) service repair manual (9zj000...ufjjjsekkemmd
The document provides instructions for removing and installing various power train components on a Caterpillar 960F wheel loader, including the front drive shaft and carrier bearing, rear drive shaft, front and rear axle housing groups, and front support of the rear axle housing group. Detailed steps are given for each procedure, including necessary tools and torque specifications for fasteners.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Contents
9803/3600 Issue 8*
This Service Manual covers the following Machines:-
525-58 and 525-58 Farm Special - from machine Serial Number 561001
525-67 and 525-67 Farm Special - from machine Serial Number 561001
525-58 and 525-67 Farm Special Plus
525-58 and 525-67 Basic Servo Options
527-58 and 527-67 - from machine Serial Number 572775
530-95 - from machine Serial Number 564980
530-110 - from machine Serial Number 563359
530-110 and 530-120 - PlaceAce
530-110 and 530-120 Servo Options
530-120 - from machine Serial Number 562601
530-67 and 530-67 Farm Special - from machine Serial Number 571001
535-67 - from machine Serial Number 572775
537-120 and 537-130 from machine Serial Number 572900
Information covers two stage and three stage boom machines.
General 1
Hydraulics 2
Body and Framework 3
PlaceAce Control System 4
Servo Control System 4A
Engine 5
Transmission 6
Axles 7
Brakes 8
Hydraulic Steering 9
Electrics 10
Service Tools 11
Index
*
3. Contents
9803/3600 Issue 2*
Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training
by JCB Technical Training Department.
It is assumed that these personnel have a sound knowledge of workshop practice, safety procedures, and general techniques
associated with the maintenance and repair of hydraulic earthmoving equipment. Therefore these basic subjects generally are
omitted from this manual, the intention being to convey only more specialised information concerning particular aspects of a
machine or component.
For example, renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as
a matter of course, and therefore information of this nature is included only in the context of specialised procedures or where a
range of wear tolerances is required. Similarly, it is expected that components will be cleaned and lubricated where
appropriate, also that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and
ingress of dirt.
For convenience this manual is compiled in sections, e.g. "Hydraulics", "Electrics", etc. but, to find details of a specific
component, reference should be made to the alphabetical index at the back of the book.
Illustrations which show a dismantled component are numbered as a guide to the dismantling sequence, which generally can
be reversed for assembly.
Torque settings are given as a 'mean' figure which may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third. Where no figure is quoted in the text, refer to page 1/1 - 3.
'Left Hand' and 'Right Hand' are as viewed from the rear of the machine looking forward.
! WARNING
Asbestos
Asbestos dust can damage your lungs. Some engine joints
and gaskets may contain asbestos. Take the following
precautions when working on them.
1 Wear a face mask and gloves.
2 Work in a well ventilated area and do not smoke.
3 Do not use a rotary wire brush, use a hand scraper.
4 Make sure the material to be removed is wet with oil or
water to contain loose particles.
5 Place all material into plastic bags and dispose in
accordance with local regulations.
GEN-1-8
! WARNING
Fluoroelastomeric Materials
Certain seals and gaskets (e.g. crankshaft oil seal) on JCB
machines contain fluoroelastomeric materials such as Viton,
Fluorel and Technoflon. Fluoroelastomeric materials
subjected to high temperatures can produce highly corrosive
hydrofluoric acid. THIS ACID CAN SEVERELY BURN.
New fluoroelastomeric components at ambient temperature
require no special safety precautions.
Used fluoroelastomeric components whose temperatures
have not exceeded 300°C require no special safety
precautions. If evidence of decomposition (e.g. charring) is
found, refer to the next paragraph for safety instructions DO
NOT TOUCH COMPONENT OR SURROUNDING AREA.
Used fluoroelastomeric components subjected to
temperatures greater than 300°C (e.g. engine fire) must be
treated using the following safety procedure. Make sure that
heavy duty gloves and special safety glasses are worn:
1 Ensure that components have cooled then remove and
place material into plastic bags.
2 Thoroughly wash contaminated area with 10% calcium
hydroxide or other suitable alkali solution, if necessary
use wire wool to remove burnt remains.
3 Thoroughly wash contaminated area with detergent and
water.
4 Contain all removed material, gloves etc. used in this
operation in sealed plastic bags and dispose of in
accordance with Local Authority Regulations.
DO NOT BURN FLUOROELASTOMERIC MATERIALS.
If contamination of skin or eyes occurs, wash the affected
area with a continuous supply of clean water or with calcium
hydroxide solution for 15-60 minutes. Get medical attention
immediately.
INT-3-3-5/1
4. Colour Coding
The following colour coding, used on illustrations to denote various conditions of oil pressure and flow, is standardised
throughout JCB Service publications.
9803/3600 Issue 1
A390940
Full Pressure
Pressure generated from operation of a service. Depending on application this may
be anything between neutral circuit pressure and M.R.V. operating pressure.
Pressure
Pressure that is above neutral circuit pressure but lower than that denoted by red.
Servo
Oil pressure used in controlling a device (servo).
Neutral
Neutral circuit pressure.
Exhaust
Cavitation
Oil subjected to a partial vacuum due to a drop in pressure (cavitation).
Lock Up
Oil trapped within a chamber or line, preventing movement of components (lock up).
Red
Pink
Orange
Blue
Green
Light
Green
Yellow
6. 1 - 1
1 General
9803/3600
1
1 - 1
Issue 7*
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58, 67, 527-58, 67, 530-95)
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank *152 (33.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
* Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
*
*
7. 1 - 2
1 General
9803/3600
1
1 - 2
Issue 8*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil)
Engine Type: 10 (2.2) JCB Super Multigrade 15W/40 SAE15W/40
AA, AB, AR & AK -10°C to 50°C (14°F to 122°F) API CF4/SG
Builds JCB Super Multigrade 10W/30 SAE 10W/30
-15°C to 40°C (5°F to 104°F) API CF4/SG
Engine Type: JCB Super Universal Agricultural SAE10W/30
AA & AB Builds -15°C to 30°C (5°F to 86°F) API CD/SE
Only JCB Torque Converter Fluid SAE10W
-18°C to 0°C (0°F to 32°F) API CD/SE
Engine (Coolant) JCB Four Seasons Antifreeze ASTM D3306-74
System 18 (3.9) And Summer Coolant
Antifreeze 10 (2.2) ( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Axles
Housing (Front) 18 (3.9) JCB High Performance Gear Oil API GL4
Housing (Rear) 13 (2.8)
Hubs (x2) 2.0 (0.4)
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank (*) 190 (41.8) JCB High Performance Hydraulic Oil ISO VG46
(Above 38°C, 100°F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
JCB Light Hydraulic Fluid ISO VG15
(For Iceland, Norway, Sweden
and Finland ONLY)
Grease Points (**) JCB HP Grease Lithium complex NLGI No. 2 consistency
including extreme pressure additives
JCB Special MPL-EP Grease Lithium based NLGI No. 2 consistency
including extreme pressure additives
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
(*) Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill and
check with all rams closed. Watch level sight glass when filling.
(**) Note: If JCB MPL Grease is used, all 50 hour greasing operations must be carried out at TEN (10) HOUR intervals; all 500
hour greasing operations must be carried out at 50 HOUR intervals.
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-110)
8. 1 - 2A
1 General
9803/3600
1
1 - 2A
Issue 2*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 23.5 (5.2) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 17 (3.7) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 0.75 (0.16) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank †292 (64.3) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB HP32 ISO 32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
Coolant Mixtures % Antifreeze Starts to Freeze
55 12.92 litres (2.84 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(530-120, 537-120 & 537-130)
*
*
*
9. 1 - 2B
1 General
9803/3600
1
1 - 2B
Issue 3*
Note: New engines DO NOT require a running-in period. The engine/machine should be used in a normal work cycle
immediately; glazing of the piston cylinder bores, resulting in excessive oil consumption, could occur if the engine is gently run-
in. Under no circumstances should the engine be allowed to idle for extended periods; (e.g. warming up without load). Engines
of new machines are filled at the factory with JCB 10W/30 Multigrade oil. This oil should be drained after the first 100 hours
operation and the engine filled with the appropriate recommended grade as shown in the lubrication chart. JCB 10W/30
Multigrade should also be used for the first 100 hours operation whenever a new or reconditioned engine is fitted to the
machine. After the first 100 hours operation, it is essential that the 10W/30 oil is replaced by the lubricant recommended
below.
ITEM CAPACITY FLUID/LUBRICANT INTERNATIONAL
Litres (Gal) SPECIFICATION
Fuel Tank 90 (20) Diesel Oil (See Types of Fuel) ASTM D975-66T Nos. 1D, 2D
Engine (Oil) 10 (2.2) JCB 15W/40 Multigrade SAE15W/40, MIL-L-46152B,
-10 °C to 50 °C (14 °F to 122 °F) API CD/SE, MIL-L-2104
JCB Super Universal Agricultural SAE10W/30, MIL-L-2105, MIL-L-46152
-15 °C to 30 °C (5 °F to 86 °F) API CD/SE, MIL-L-2104C
JCB Torque Converter Fluid SAE10W, MIL-L-46152, MIL-L-2104D
-18 °C to 0 °C (0 °F to 32 °F) API CD/SE
Engine (Coolant) 17 (3.7) JCB Universal Antifreeze/water ASTM D3306-74
( See Coolant Mixtures)
Gearbox
Syncro Shuttle 18.25 (4.0) JCB Special Transmission Fluid ESP-M2C 33G
Powershift †15.0 (3.3) JCB Special Transmission Fluid ESP-M2C 33G
Front Axle
Housing 18 (3.9) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Rear Axle
Housing 13 (2.8) JCB Special Gear Oil ESEN-M2C 86A/B
Hubs (x2) 2.0 (0.4) JCB Special Gear Oil ESEN-M2C 86A/B
Brake System JCB Light Hydraulic Fluid ISO VG15
DO NOT USE ORDINARY BRAKE FLUID
Hydraulic Tank ††152 (34.5) JCB High Performance Hydraulic Oil ISO VG46
(Above 38 °C, 100 °F)
JCB Special Hydraulic Fluid ISO VG32
(Below 38 °C, 100 °F)
Grease Points JCB Special MPL Grease Lithium based, No. 2 consistency
Wear Pad Runways JCB Waxoyl
Boom Hoses JCB Special Slide Lubricant
†† Note: This is nominal machine capacity. The total hydraulic system capacity depends on the equipment being used. Fill with
all rams closed. Watch level sight glass when filling.
† Note: This is a system capacity. Use the 'MIN' and 'MAX' marks on the dipstick when refilling the system.
Coolant Mixtures % Antifreeze Starts to Freeze
55 9.35 litres (2.04 gal) -36° C (-33 °F)
FLUIDS, LUBRICANTS, CAPACITIES AND SPECIFICATIONS
(525-58 Farm Special Plus, 530-67, 535-67)
*
*
10. 1 - 3
1 General
9803/3600
1
1 - 3
Issue 2*
Torque Settings
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the
figures stated. For lubricated threads the values should be REDUCED by one third.
UNF Grade 'S' Bolts
Bolt Size Hexagon (A/F) Torque Settings
in (mm) in Nm kgf m lbf ft
1
/4 (6.3) 7
/16 14 1.4 10
5
/16 (7.9) 1
/2 28 2.8 20
3
/8 (9.5) 9
/16 49 5.0 36
7
/16 (11.1) 5
/8 78 8.0 58
1
/2 (12.7) 3
/4 117 12.0 87
9
/16 (14.3) 13
/16 170 17.3 125
5
/8 (15.9) 15
/16 238 24.3 175
3
/4 (19.0) 11
/8 407 41.5 300
7
/8 (22.2) 15
/16 650 66.3 480
1 (25.4) 11
/2 970 99.0 715
11
/4 (31.7) 17
/8 1940 198.0 1430
11
/2 (38.1) 21
/4 3390 345.0 2500
Metric Grade 8.8 Bolts
Bolt Size Hexagon (A/F) Torque Settings
(mm) mm Nm kgf m lbf ft
M5 (5) 8 7 0.7 5
M6 (6) 10 12 1.2 9
M8 (8) 13 28 3.0 21
M10 (10) 17 56 5.7 42
M12 (12) 19 98 10 72
M16 (16) 24 244 25 180
M20 (20) 30 476 48 352
M24 (24) 36 822 84 607
M30 (30) 46 1633 166 1205
M36 (36) 55 2854 291 2105
Rivet Nut Bolts/Screws
Bolt Size Torque Settings (for steel rivet nuts)
(mm) Nm kgf m lbf ft
M3 (3) 1.2 0.12 0.9
M4 (4) 3.0 0.3 2.0
M5 (5) 6.0 0.6 4.5
M6 (6) 10.0 1.0 7.5
M8 (8) 24.0 2.5 18.0
M10 (10) 48.0 4.9 35.5
M12 (12) 82.0 8.4 60.5
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.
*
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18.
19. 3 - 2
1 General
9803/3600
1
3 - 2
Issue 7*
GREASING (See Section Contents for machine models)
For interval see Service Schedule
*
S146620
20. 3 - 3
1 General
9803/3600
1
3 - 3
Issue 7*
GREASING (See Section Contents for machine models)
For interval see Service Schedule
*
S138700