This service manual section provides information about servicing the engine in a loader vehicle. It includes an introduction to the engine, identification of engine components, instructions for draining and filling fluids and cleaning the engine. The summary describes draining the oil, removing and replacing the oil filter, and cleaning or replacing the air filter.
Jcb 525 60 telescopic handler service repair manual sn from 1709724 to 1709999udfjjjskekkem
This service manual provides information and instructions for servicing the Loadall 525-60 rough terrain variable reach truck. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic, and electrical systems. The engine section describes the Kohler KDI 2504 TCR four-cylinder diesel engine and its operation, components, technical specifications, and servicing instructions.
Jcb 135 skid steer loader service repair manual (from 2473501 to 2473800)fdjjsekksemxs
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the engine and its systems. The manual outlines the operating principles and components of the Perkins 400 series diesel engine used in the skid steer, including descriptions of the 4-stroke combustion cycle and the function of internal engine parts. Instructions are provided for routine maintenance, inspections, and repairs.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment and treating it as part of the machine.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines as well as storing engines. It emphasizes safety, using the correct tools and cleaning to prevent contamination.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfjjksqweekfsmemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains sections on the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The engine section provides procedures for cleaning, checking, draining/filling, removing and installing engines, and measuring oil pressure. Safety precautions are outlined and special tools required for some tasks are listed.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems including the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing the engine, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work on the engine.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies necessary tools, and lists steps to disconnect and reconnect engine components.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems.
3. The engine section provides procedures for cleaning, inspecting, removing and installing engines, and storing engines. It emphasizes the need for proper cleaning, use of lifting equipment, and capping openings to prevent damage during storage.
Jcb 525 60 telescopic handler service repair manual sn from 1709724 to 1709999udfjjjskekkem
This service manual provides information and instructions for servicing the Loadall 525-60 rough terrain variable reach truck. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brake, steering, driveline, hydraulic, and electrical systems. The engine section describes the Kohler KDI 2504 TCR four-cylinder diesel engine and its operation, components, technical specifications, and servicing instructions.
Jcb 135 skid steer loader service repair manual (from 2473501 to 2473800)fdjjsekksemxs
This service manual provides information for servicing a JCB skid steer loader engine. It contains sections on safety, maintenance, troubleshooting and repair of the engine and its systems. The manual outlines the operating principles and components of the Perkins 400 series diesel engine used in the skid steer, including descriptions of the 4-stroke combustion cycle and the function of internal engine parts. Instructions are provided for routine maintenance, inspections, and repairs.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment and treating it as part of the machine.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines as well as storing engines. It emphasizes safety, using the correct tools and cleaning to prevent contamination.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfjjksqweekfsmemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains sections on the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The engine section provides procedures for cleaning, checking, draining/filling, removing and installing engines, and measuring oil pressure. Safety precautions are outlined and special tools required for some tasks are listed.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work.
Jcb 531 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems including the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing the engine, as well as storing engines. It emphasizes safety, identifies important components and tools, and outlines steps to take before and after work on the engine.
Jcb 535 95 telescopic handler service repair manual sn from 2902000 onwardsdufjsjekkkemm
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems like the engine, brakes, hydraulics and electrical systems.
3. The engine section provides procedures for cleaning, checking, removing and installing engines, as well as storing engines. It emphasizes safety, identifies necessary tools, and lists steps to disconnect and reconnect engine components.
Jcb 541 70 telescopic handler service repair manual sn from 2902000 onwardsfusjfjskekmsme
This service manual provides instructions for maintaining and servicing Loadall rough terrain variable reach trucks. It contains 3 sections:
1. The foreword stresses the importance of reading and understanding the manual before operating equipment.
2. The contents section lists the chapters covering various machine systems.
3. The engine section provides procedures for cleaning, inspecting, removing and installing engines, and storing engines. It emphasizes the need for proper cleaning, use of lifting equipment, and capping openings to prevent damage during storage.
Bobcat E35Z Compact Excavator Service Repair Manual (S/N – B3Y411001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E35Z COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Bobcat E34 Compact Excavator Service Repair Manual (S/N B3Y311001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E34 COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance configurations. The manual contains specifications, repair and maintenance instructions organized by system including the engine, transmission, axles, hydraulics, electrical systems, and more.
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
Jcb t4 f 3.0 elec engine 4 cyl service repair manualujfjjskekkksmem
This document is a service manual that provides instructions for maintaining and repairing a JCB T4F 3.0 Elec Engine. It contains safety warnings and outlines the contents of the manual, which are divided into sections covering the machine, body and framework, operator station, engine, fuel and exhaust system, cooling system, electrical system, fasteners and fixings, consumable products, and after sales. The introduction emphasizes the importance of understanding the manual before operating the machine and provides definitions for acronyms used.
Jcb t2 t3 mech engine 4 cyl service repair manualujfjjskekkksmem
This service manual section provides information about a JCB T2/3 Mech Engine. It includes technical specifications, component identification diagrams, an overview of the four-stroke engine operating cycle, and procedures for maintenance, repair and storage of the engine. Safety warnings are also provided to caution technicians working on hot or rotating engine components.
Jcb t2 t3 elec engine 4 cyl service repair manualujfjjskekkksmem
This service manual section contains information about a JCB T2/3 Elec Engine, including:
- The engine is a 4 cylinder diesel with common rail fuel injection and variable geometry turbocharger.
- It provides identification of major external and internal engine components and their functions.
- Safety precautions are outlined for working on hot components and ensuring proper PPE and procedures.
- Technical specifications of engine variants including displacement, cylinder arrangement, valve clearances and more.
Jcb js460 engine isuzu aa 6 sd1t service repair manualujfjjskekkksmem
This document is a service manual for the JS460 engine. It provides instructions for maintenance, repair, and assembly of the engine. The manual contains 13 chapters covering topics like the lubrication system, cooling system, fuel system, and electrical components. It includes exploded diagrams, part numbers, specifications, tightening torques, and step-by-step instructions for repair and assembly procedures. Technicians are advised to carefully follow the procedures in the manual to properly service the engine.
Jcb js360 tier 4 tracked excavator service repair manual sn 2050750 to 2050999ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are provided for UNF and metric bolt sizes under Condition 1 (unlubricated) and Condition 2 (lubricated). The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js330 tier 4 tracked excavator service repair manual sn 2050500 to 2050749ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes using the correct torque settings matching the type of fastener to prevent damage.
Jcb js240 tier 4 tracked excavator service repair manual sn 2050000 to 2050249ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js215 tracked excavator service repair manual sn from 2683221 to 2683435ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety, technical specifications, component identification, fault finding, maintenance procedures, and more. Servicing should only be performed by properly trained technicians according to the instructions in this manual.
Jcb js205 tracked excavator service repair manual sn from 2236511 to 2241511ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, including technical specifications, locations of main components, instructions for checking camshaft condition, and descriptions of crankshaft and main bearings.
Jcb js205 tracked excavator service repair manual sn from 2053250 to 2054249ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety procedures, component identification, maintenance procedures, and troubleshooting. Servicing should only be performed by properly studying the manual and following all instructions and safety warnings.
Jcb js200 tracked excavator service repair manual sn from 2236511 to 2236622ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It identifies major engine components such as the fuel filter and injection pump. Chapters cover technical topics such as the camshaft, drive belt, oil filter and provide instructions for maintenance tasks. Health and safety warnings are provided throughout.
Jcb js200 tracked excavator service repair manual sn from 2053250 to 2053959ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, describing their technical specifications and identifying main components such as the crankshaft, camshaft, valves and bearings. Instructions are provided for inspecting engine parts for wear and checking clearances.
Jcb js140 tracked excavator service repair manual sn from 2125885 to 2128885ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual warns that the engine and other components can be dangerous if serviced without first studying the instructions. It provides an overview of the engine components and systems, technical specifications, health and safety warnings, and procedures for maintenance tasks like checking components, removing and installing parts, and draining and filling fluids.
Jcb js140 tracked excavator service repair manual sn from 1318762 to 1318999ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It provides health and safety warnings for working on the engine, and identifies engine components. Chapters include instructions for servicing the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsujfjjskekkksmem
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js30 compact excavator service repair manual sn 2305191 to 2307191ujfjjskekkksmem
This document provides information about identifying JCB machines, standard torque settings for fasteners, and service tools and consumables. It discusses identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS certification labels. It also includes tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Finally, it provides a numerical list and details of common service tools as well as sealing and retaining compounds used in repairs.
Bobcat E35Z Compact Excavator Service Repair Manual (S/N – B3Y411001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E35Z COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E35Z COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Bobcat E34 Compact Excavator Service Repair Manual (S/N B3Y311001 and Above)ujfjjskekkksmem
This is the Highly Detailed factory service repair manual for theBOBCAT E34 COMPACT EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.BOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Foreword
Safety and Maintenance
Hydraulic System
Undercarriage
Upperstructure and Swing Section
Electrical System and Analysis
Engine Service
Heating, Ventilation and Air Conditioning
Specifications
Alphabetical Index
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveBOBCAT E34 COMPACT EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance configurations. The manual contains specifications, repair and maintenance instructions organized by system including the engine, transmission, axles, hydraulics, electrical systems, and more.
New holland ts6.120 hc 119 hp tier 4 b (final) engine, high clearance (hc), 4...ujfjjskekkksmem
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
Jcb t4 f 3.0 elec engine 4 cyl service repair manualujfjjskekkksmem
This document is a service manual that provides instructions for maintaining and repairing a JCB T4F 3.0 Elec Engine. It contains safety warnings and outlines the contents of the manual, which are divided into sections covering the machine, body and framework, operator station, engine, fuel and exhaust system, cooling system, electrical system, fasteners and fixings, consumable products, and after sales. The introduction emphasizes the importance of understanding the manual before operating the machine and provides definitions for acronyms used.
Jcb t2 t3 mech engine 4 cyl service repair manualujfjjskekkksmem
This service manual section provides information about a JCB T2/3 Mech Engine. It includes technical specifications, component identification diagrams, an overview of the four-stroke engine operating cycle, and procedures for maintenance, repair and storage of the engine. Safety warnings are also provided to caution technicians working on hot or rotating engine components.
Jcb t2 t3 elec engine 4 cyl service repair manualujfjjskekkksmem
This service manual section contains information about a JCB T2/3 Elec Engine, including:
- The engine is a 4 cylinder diesel with common rail fuel injection and variable geometry turbocharger.
- It provides identification of major external and internal engine components and their functions.
- Safety precautions are outlined for working on hot components and ensuring proper PPE and procedures.
- Technical specifications of engine variants including displacement, cylinder arrangement, valve clearances and more.
Jcb js460 engine isuzu aa 6 sd1t service repair manualujfjjskekkksmem
This document is a service manual for the JS460 engine. It provides instructions for maintenance, repair, and assembly of the engine. The manual contains 13 chapters covering topics like the lubrication system, cooling system, fuel system, and electrical components. It includes exploded diagrams, part numbers, specifications, tightening torques, and step-by-step instructions for repair and assembly procedures. Technicians are advised to carefully follow the procedures in the manual to properly service the engine.
Jcb js360 tier 4 tracked excavator service repair manual sn 2050750 to 2050999ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are provided for UNF and metric bolt sizes under Condition 1 (unlubricated) and Condition 2 (lubricated). The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js330 tier 4 tracked excavator service repair manual sn 2050500 to 2050749ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes using the correct torque settings matching the type of fastener to prevent damage.
Jcb js240 tier 4 tracked excavator service repair manual sn 2050000 to 2050249ujfjjskekkksmem
This document provides torque settings for zinc plated, yellow plated, and Dacromet fasteners used on JCB machines. It notes that Dacromet fasteners have lower torque settings than zinc or yellow plated fasteners. Tables with torque values in Newton meters are given for UNF and metric bolt sizes under lubricated and unlubricated conditions. The document emphasizes that the correct torque settings must be used based on the type of fastener.
Jcb js215 tracked excavator service repair manual sn from 2683221 to 2683435ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety, technical specifications, component identification, fault finding, maintenance procedures, and more. Servicing should only be performed by properly trained technicians according to the instructions in this manual.
Jcb js205 tracked excavator service repair manual sn from 2236511 to 2241511ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, including technical specifications, locations of main components, instructions for checking camshaft condition, and descriptions of crankshaft and main bearings.
Jcb js205 tracked excavator service repair manual sn from 2053250 to 2054249ujfjjskekkksmem
This service manual provides information for servicing excavator engines including the JS140, JS200, JS205, and JS215. It contains original instructions verified by the manufacturer and covers topics such as safety procedures, component identification, maintenance procedures, and troubleshooting. Servicing should only be performed by properly studying the manual and following all instructions and safety warnings.
Jcb js200 tracked excavator service repair manual sn from 2236511 to 2236622ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It identifies major engine components such as the fuel filter and injection pump. Chapters cover technical topics such as the camshaft, drive belt, oil filter and provide instructions for maintenance tasks. Health and safety warnings are provided throughout.
Jcb js200 tracked excavator service repair manual sn from 2053250 to 2053959ujfjjskekkksmem
This service manual provides information for servicing and maintaining excavator engines. It contains sections on safety procedures, component identification, troubleshooting, maintenance and repair of engines. The sample document focuses on the Cummins 4BT 3.9C Tier 3 and Cummins 6BT 5.9 Tier 3 engines, describing their technical specifications and identifying main components such as the crankshaft, camshaft, valves and bearings. Instructions are provided for inspecting engine parts for wear and checking clearances.
Jcb js140 tracked excavator service repair manual sn from 2125885 to 2128885ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual warns that the engine and other components can be dangerous if serviced without first studying the instructions. It provides an overview of the engine components and systems, technical specifications, health and safety warnings, and procedures for maintenance tasks like checking components, removing and installing parts, and draining and filling fluids.
Jcb js140 tracked excavator service repair manual sn from 1318762 to 1318999ujfjjskekkksmem
This service manual provides instructions for servicing excavator models JS140, JS200, JS205, JS215. It contains original manufacturer instructions and all rights are reserved. The manual instructs that the operator's manual must be read and understood before operating the machine. It provides health and safety warnings for working on the engine, and identifies engine components. Chapters include instructions for servicing the engine, fuel system, cooling system, driveline, hydraulics, electrical system and other components.
Jcb js120 tracked excavator service repair manual sn 1777500 to 1777999 onwardsujfjjskekkksmem
This document provides information about identifying JCB excavator models and component specifications. It includes:
- Details about machine identification plates that list the model, serial number, and specifications.
- Instructions for identifying components like engines using identification numbers and stampings.
- Tables listing torque settings for different types and sizes of fasteners used on JCB machines, including zinc plated, Dacromet, and metric grade bolts.
- Descriptions of the intended uses of JCB excavators and locations of main components.
Jcb js30 compact excavator service repair manual sn 2305191 to 2307191ujfjjskekkksmem
This document provides information about identifying JCB machines, standard torque settings for fasteners, and service tools and consumables. It discusses identification plates, product identification numbers, engine identification numbers, and ROPS/TOPS certification labels. It also includes tables listing torque settings for UNF and metric grade fasteners under lubricated and unlubricated conditions. Finally, it provides a numerical list and details of common service tools as well as sealing and retaining compounds used in repairs.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. 15 - Engine
00 - Engine
00 - General
15 - 3 9823/0650-1 15 - 3
00 - General
Introduction ...................................................... 15-3
Component Identification ................................. 15-4
Drain and Fill ................................................... 15-9
Clean ............................................................... 15-9
Introduction
This section contains basic information about the
engine. For details of the maintenance procedures,
refer to supplier manual.
Make sure that the correct engine service tools,
consumables and torque figures are used when you
perform service procedures. Refer to: PIL 78-94-12.
Renewal of oil seals, gaskets, etc, and any
component showing obvious signs of wear or
damage is expected as a matter of course. It
is expected that components will be cleaned and
lubricated where appropriate, and that any opened
hose or pipe connections will be blanked to prevent
excessive loss of hydraulic fluid, engine oil and
ingress of dirt.
Basic Description
The 6 cylinder diesel engine has fuel ignited by
compression ignition (C.I.). The engine operates on
a four stroke cycle.
The engine is started by an electric starter motor. The
starter motor turns the engine via a pinion and teeth
on the engine flywheel.
Refer to: PIL 15-75.
When the engine runs the crankshaft drives the
camshaft via gears. The camshaft opens and closes
the inlet and exhaust valves and via push rods in time
with the four stroke cycle. The engine has 24 valves,
2 inlet and 2 exhaust valves for each cylinder.
The crankshaft also drives a mechanical high
pressure fuel pump via gears.
Air is drawn into the engine via the inlet manifold,
and exhaust gases exit via the exhaust manifold. The
engine uses a turbocharger which pressurises the air
at the inlet manifold.
A mechanical lubrication oil pump is driven by
the crankshaft via gears. The pump pressurises
and circulates oil for engine lubrication and cooling
purposes.
A drive belt driven by the crankshaft, drives a
coolant circulation pump, alternator, radiator cooling
fan and other ancillaries such as an air conditioning
compressor.
3. 15 - Engine
00 - Engine
00 - General
15 - 4 9823/0650-1 15 - 4
Component Identification
Figure 90. Front View
H
K
M
P
N
A
B
C
D
E
F
G
L
J
A Water outlet connection B Air intake
C Crankcase breather D Gear case cover
E Belt F Fuel inlet
G Engine front support H Oil sump
J Vibration damper K Turbo compressor outlet
L Belt tensioner M Alternator
N Exhaust outlet P Fan pulley
4. 15 - Engine
00 - Engine
00 - General
15 - 5 9823/0650-1 15 - 5
Figure 91. Rear View
G
A
B
C
E
D
F
A Rear engine bracket B Valve cover
C Exhaust outlet D Flywheel housing
E Flywheel F Oil sump
G Fuel inlet
5. 15 - Engine
00 - Engine
00 - General
15 - 6 9823/0650-1 15 - 6
Figure 92. Right Side View
L
F
C D
E
G
B
A
K
J
H
A Turbocharger B Manifold - exhaust
C Valve cover D Lifting point
E Alternator F Water inlet connection
G Engine oil cooler H Crankcase
J Engine oil drain K Oil sump
L Flywheel housing
6. 15 - Engine
00 - Engine
00 - General
15 - 7 9823/0650-1 15 - 7
Figure 93. Left Side View
L
A
B
D
G
E
F
C
K
J H
A Fuel pump B Valve cover
C Cam follower cover D Magnetic pick-up
E Flywheel housing F Fuel filter
G Starter motor H Fuel inlet
J Oil sump K Oil level gauge
L Crankcase
7. 15 - Engine
00 - Engine
00 - General
15 - 8 9823/0650-1 15 - 8
Figure 94. Top View
A
B
D E
J
K
G
H
F
C
A Alternator B Manifold - exhaust
C Air intake D Turbocharger
E Exhaust outlet F Valve cover
G Flywheel housing H Magnetic pick-up
J Fuel inlet K Fuel pump
8. 15 - Engine
00 - Engine
00 - General
15 - 9 9823/0650-1 15 - 9
Drain and Fill
Refer to: PIL 15-21-00.
Clean
Notice: Clean the engine before you start engine
maintenance. Obey the correct procedures.
Contamination of the fuel system will cause
damage and possible failure of the engine.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine
is to be washed using a high pressure system.
Make sure that the alternator, starter motor and
any other electrical components are shielded
and not directly cleaned by the high pressure
cleaning system. Do not aim the water jet directly
at bearings, oil seals or the engine air induction
system.
Before carrying out any service procedures that
require components to be removed, the engine must
be properly cleaned.
Cleaning must be carried out either in the area of
components to be removed or, in the case of major
work, or work on the fuel system, the whole engine
and surrounding machine must be cleaned.
Stop the engine and allow it to cool for at least one
hour. DO NOT attempt to clean any part of the engine
while it is running.
1. Make sure that the electrical system is isolated.
2. Make sure that all electrical connectors are
correctly coupled. If connectors are open fit the
correct caps or seal with water proof tape.
3. Cover the alternator with a plastic bag to prevent
water ingress.
4. Seal the engine air intake, exhaust and breather
system.
5. Make sure that the oil filler caps and dipstick are
correctly installed.
6. Use a low pressure water jet and soft bristle
brush to soak off caked mud or dirt.
7. Apply an approved cleaning and degreasing
agent with a brush. Obey the manufacturers
instructions.
8. Use a pressure washer to remove the soft dirt
and oil. Important: DO NOT aim the water jet
directly at oil seals or electrical connectors and
electronic components such as ECU (Electronic
Control Unit)'s, alternator or fuel injectors. DO
NOT place the jet nozzle closer than the specified
distance to any part of the engine or exhaust
system.
Length/Dimension/Distance: 600 mm
9. 15 - Engine
00 - Engine
00 - General
15 - 10 9823/0650-1 15 - 10
9. When the pressure washing is complete move
the machine away from the wash area, or
alternatively, clean away the material washed
from the machine.
10. Before working on specific areas of the engine
use a compressed air jet to dry off any moisture.
When the area is dry use a soft clean brush to
remove any sand or grit particles that remain.
11. When removing components be aware of any
dirt or debris that may be exposed. Cover any
open ports and clean away the deposits before
proceeding.
Additional cleaning must be carried out prior to
working on the high pressure fuel system. Refer to:
PIL 18-00-00.
10. 15 - Engine
21 - Oil Filter
00 - General
15 - 20 9823/0650-1 15 - 20
Health and Safety
Oil
Oil is toxic. If you swallow any oil, do not induce
vomiting, seek medical advice. Used engine oil
contains harmful contaminants which can cause skin
cancer. Do not handle used engine oil more than
necessary. Always use barrier cream or wear gloves
to prevent skin contact. Wash skin contaminated with
oil thoroughly in warm soapy water. Do not use petrol,
diesel fuel or paraffin to clean your skin.
CAUTION! It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants. Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
accordance with local regulations. Use authorised
waste disposal sites.
CAUTION! Oil will gush from the hole when the drain
plug is removed. Keep to one side when you remove
the plug.
CAUTION! The oil filter canister will contain some oil
which could spill out when you remove the canister.
Operation
At Engine Running
The oil pump delivers oil at pressure to the oil filter
via a port. The anti-drain seal is forced off its seat and
oil flows through a large area paper element. Filtered
oil enters the inner part filter before leaving the filter
head via a port.
At Engine Stopped
With the engine stopped oil pressure in the galleries
and filter decays. The anti-drain seal falls on
its seat and oil is prevented from draining from
the filter assembly. The anti-drain pipe prevents
approximately half the filters oil capacity from
draining. These features help protect the engine from
oil starvation on start up.
11. 15 - Engine
21 - Oil Filter
00 - General
15 - 21 9823/0650-1 15 - 21
Check (Level)
WARNING Never check the oil level or add
oil with the engine running. Be careful of hot
lubricating oil. Danger of scalding.
Notice: Do not exceed the maximum level
of engine oil in the sump. If the maximum is
exceeded, the excess must be drained to the
correct level. An excess of engine oil could cause
the engine speed to increase rapidly without
control.
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Wait for the oil to drain back into the engine sump
before you take a reading. If not, a false low
reading may be recorded which can cause the
engine to be overfilled.
3. Get access to the engine compartment (if
applicable).
Refer to: PIL 06-06-06.
4. Remove and clean the dipstick.
Refer to: PIL 01-09-12.
5. Put the dipstick into the tube then remove the
dipstick.
6. Check the oil level. The oil should be between
the two marks on the dipstick.
7. If necessary, add more oil:
7.1. Remove the filler cap.
Refer to: PIL 01-09-12.
7.2. Add the recommended oil slowly through
the filler point
Refer to: PIL 75-00-00.
7.3. Install the filler cap and make sure it is tight.
8. Close and secure the engine cover (if
applicable).
Remove and Install
CAUTION Oil will gush from the hole when the
drain plug is removed. Keep to one side when you
remove the plug.
CAUTION It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants.
Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
accordance with local regulations. Use authorised
waste disposal sites.
Drain the oil when the engine is warm as
contaminants held in suspension will then be drained
with the oil.
Figure 95.
B
A
A Drain plug (Sump)
B O-ring
Figure 96.
C
D
E
C Drain tube
D Oil filter canister
E Filter housing drain plug
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. Get access to the engine compartment.
Refer to: PIL 06-06-06.
3. Place a suitable container below the drain plug.
12. 15 - Engine
21 - Oil Filter
00 - General
15 - 22 9823/0650-1 15 - 22
4. Drain the oil into a suitable container:
4.1. Remove the drain plug.
4.2. Remove and discard the O-ring and let the
oil drain.
5. When the oil has completely drained:
5.1. Clean the drain plug. Install the drain plug
with a new O-ring. Tighten the drain plug to
the correct torque value.
6. Remove the filter canister.
6.1. Use a chain wrench if necessary.
7. Clean the seal face of the filter head.
8. Smear the new seal on the new filter canister with
clean engine oil.
9. Install and tighten the new filter canister until the
seal just contacts the filter head and then tighten
the filter canister at least 3/4 of a turn.
10. Add the correct specification and quantity of oil
through one of the filler points to the maximum
mark on the dipstick.
Refer to: PIL 75-00-00.
10.1. Clean any spilt oil.
11. Install the filler cap and make sure it is secure.
12. Operate the engine at idle speed until the oil
pressure low warning light has extinguished and
the new filter primed before the engine speed is
increased above idle speed.
13. Check for leaks.
14. Check the oil level when the oil has cooled.
14.1. Replenish with specific engine oil, if
necessary.
13. 15 - Engine
24 - Air Filter
00 - General
15 - 25 9823/0650-1 15 - 25
00 - General
Introduction .................................................... 15-25
Health and Safety .......................................... 15-26
Clean ............................................................. 15-26
Check (Condition) .......................................... 15-29
Remove and Install ....................................... 15-30
Introduction
Engine performance and durability will be severely
affected if the quality of the air intake is poor.
A dirty and blocked air cleaner element will reduce
the amount of air entering the combustion chamber
which can cause engine mis-firing, black smoke and
low output power.
A dirty and blocked air filter can also lead to abrasion
of the cylinder bores and valves (referred to as
dusting). This will cause excessive oil consumption,
black smoke, low output power and a reduced engine
life.
In hostile environments, change the air filter
elements more frequently.
In some applications, an air filter pre-cleaner can be
installed.
14. 15 - Engine
24 - Air Filter
00 - General
15 - 26 9823/0650-1 15 - 26
Health and Safety
Notice: Do not run the engine when the element
has been removed.
Notice: The outer element must be renewed
immediately if the warning light on the instrument
panel illuminates.
Clean
When the red band appears in the service indicator
of the air filter, you must replace the primary element.
During the third service interval you must replace the
safety element from the air cleaner assembly.
Figure 97.
A
A Air filter indicator
1. Make the machine safe.
Refer to: PIL 01-03-27.
2. You must not start the engine when the filter
element or piping is removed.
3. Always install a new filter element, it is not
recommended to clean the filter element.
4. Disengage the clamp and remove the top cover.
Figure 98.
C
B
B Clamp
C Top cover
5. Gently twist the end of the filter to disengage the
seal.
5.1. Remove the filter element from the housing.
15. 15 - Engine
24 - Air Filter
00 - General
15 - 27 9823/0650-1 15 - 27
Figure 99.
D
D Filter element
6. Clean the sealing surface and inside the air
cleaner housing
Figure 100.
E
E Safety element
7. Gently press the new filter element into the
housing.
Figure 101.
F
F Filter element
8. Make sure that you apply a gentle force from the
outer periphery.
Figure 102.
9. Install the top cover as follows.
9.1. Place the top cover on the housing.
16. 15 - Engine
24 - Air Filter
00 - General
15 - 28 9823/0650-1 15 - 28
Figure 103.
G
H
G Top cover
H Clamp
9.2. Make sure that the dust evacuator valve
faces downwards.
Figure 104.
J
J Dust evacuator valve
9.3. Engage the clamp.
10. Make sure that you reset the restriction indicator.
It will allow the red band to go back.
Figure 105.
17. 15 - Engine
24 - Air Filter
00 - General
15 - 29 9823/0650-1 15 - 29
Figure 106. Check (Condition)
The air filter element (s) should be changed at
the recommended service interval, refer to the
Maintenance Schedules. Refer to: PIL 78-24.
Check all the hose connections for loose installations
and damaged hose clamps, look specifically for splits
or cracks in the hoses. Pay particular attention to the
connections on the air intake to turbo compressor
and on the crossover tube.
Renew any damaged components.
In addition, most air filter housings will be installed
with a vacuum switch. The switch will detect if there
is a restriction on the air intake, and activate warning
indicators such as an audible alarm and/or a visual
indicator.
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19. 15 - Engine
24 - Air Filter
00 - General
15 - 30 9823/0650-1 15 - 30
Remove and Install
Note: Do not attempt to wash or clean the elements,
they must only be renewed.
Note: A new inner element must be installed at least
every other time the outer element is changed. As a
reminder, mark the inner element with a felt tipped
pen each time the outer element is changed.
A typical air filter is shown below.
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Open the engine compartment cover. Refer to
(PIL 06-06).
3. Depress the clips and lift off the cover.
4. Turn the filter and disengage the seal.
5. Remove the outer element. Take care not to tap
or knock the element.
6. If the inner element is to be changed, lift up and
pull to remove the inner element.
Figure 107.
A
B
A Outer element
B Inner element
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
1.1. Clean inside the housing, and cover, make
sure that the air holes are clear.
1.2. Install the cover and fasten the latch. Make
sure that the dust valve is at the bottom.
20. 15 - Engine
24 - Air Filter
09 - Dust Valve
15 - 31 9823/0650-1 15 - 31
09 - Dust Valve
Clean
Important: Do not run the engine with the dust valve
removed.
1. Make the machine safe. Refer to (PIL 01-03).
2. Open the engine compartment cover. Refer to
(PIL 06-06).
3. Make sure that the dust valve is not blocked.
4. Inspect the rubber flaps for cuts and nicks.
4.1. Make sure that the rubber has not perished.
5. If necessary, replace the dust valve.
Figure 108.
A
A Dust valve