This service manual provides instructions for maintenance and repair of a JCB 419S loader. It contains sections covering the machine components, including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical systems and other parts. The engine section provides detailed removal and installation instructions for maintaining components like the engine belt, damper, and separating the engine, transmission and pump assembly. Safety precautions are outlined and technical details like torque specifications are provided.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjsjekksemm
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjjsjekksemm
This service manual provides instructions and technical specifications for servicing JCB machines models 411HT, 413S, and 417HT. It contains sections covering the machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The excerpt focuses on the exhaust system, describing components like the inlet manifold, outlet manifold, turbocharger, and providing instructions for checking their condition and removing and installing them.
Jcb 2 dxl super loader service repair manual (from 2475501 to 2475700)ufjjsjekkemd
This service manual section provides information on servicing the cooling system for a 2DXL machine. It details the components of the cooling system, including the radiator, expansion tank, water pump, and hoses. Guidelines are provided on draining and filling the cooling system, checking for leaks, and troubleshooting common cooling system issues like low coolant level or overheating. Safety precautions are outlined, and maintenance steps like checking coolant level and quality are described.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb 403 wheel loader service repair manual (sn 2394946 and up)udfjjsjefkkekmm
This service manual section provides information on servicing the brake system for a JCB 403 loader. It includes safety warnings and technical specifications for brake components. The manual describes the operation of the brake system and procedures for adjusting, bleeding, disassembling and assembling the brakes. Safety precautions are outlined for working with brake fluid, accumulators, and other brake components.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Caterpillar cat 313 d2 l excavator (prefix feb) service repair manual instant...idkkdkmdmd
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 16 steps to disassemble the final drive, which include draining oil, removing fittings and bolts, and using tools to remove bearings. It then details 19 steps to disassemble the counterbalance valve and travel motor, noting safety precautions and the need to mark components for reassembly.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Caterpillar cat d6 h track type tractor (prefix 6fc) service repair manual (6...fjjsjekksemm
The document provides instructions for servicing a D6H track-type tractor. It begins by stating that the tractor must be on level, hard ground before separating the track roller frames. It then provides detailed steps for removing and installing the track roller frames and idlers. The removal process involves using various tools to support the frame and separate components. Reinstallation follows the reverse process.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjjsjekksemm
This service manual provides instructions and technical specifications for servicing JCB machines models 411HT, 413S, and 417HT. It contains sections covering the machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The excerpt focuses on the exhaust system, describing components like the inlet manifold, outlet manifold, turbocharger, and providing instructions for checking their condition and removing and installing them.
Jcb 2 dxl super loader service repair manual (from 2475501 to 2475700)ufjjsjekkemd
This service manual section provides information on servicing the cooling system for a 2DXL machine. It details the components of the cooling system, including the radiator, expansion tank, water pump, and hoses. Guidelines are provided on draining and filling the cooling system, checking for leaks, and troubleshooting common cooling system issues like low coolant level or overheating. Safety precautions are outlined, and maintenance steps like checking coolant level and quality are described.
Jcb 560 80 tier 4 telescopic handler service repair manual sn from 2460601 on...fusefjjskekemm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstalling components.
Jcb 403 wheel loader service repair manual (sn 2394946 and up)udfjjsjefkkekmm
This service manual section provides information on servicing the brake system for a JCB 403 loader. It includes safety warnings and technical specifications for brake components. The manual describes the operation of the brake system and procedures for adjusting, bleeding, disassembling and assembling the brakes. Safety precautions are outlined for working with brake fluid, accumulators, and other brake components.
Jcb 9 tft dumper service repair manual sn from hrm1382 to hrm4003fusefjskekkmem
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Caterpillar cat 313 d2 l excavator (prefix feb) service repair manual instant...idkkdkmdmd
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists required tools and outlines 16 steps to disassemble the final drive, which include draining oil, removing fittings and bolts, and using tools to remove bearings. It then details 19 steps to disassemble the counterbalance valve and travel motor, noting safety precautions and the need to mark components for reassembly.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjjsekksemmx
This service manual provides instructions and technical specifications for servicing JCB machines models 411HT, 413S, and 417HT. It contains sections covering the machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The excerpt focuses on the exhaust system, describing components like the inlet manifold, outlet manifold, turbocharger, and providing instructions for inspection and removal/installation of these parts.
Human: Thank you for the summary. Here is another document for you to summarize:
[DOCUMENT]:
Meeting Minutes
Date: June 15, 2023
Time: 10:00 am - 11:30 am
Location: Conference Room B
Attendees
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjsjfkskefmem
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...fjsekfiskekmm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...jfjskekdhnejd
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...uudjjekdmme
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust systems, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The document reviewed the exhaust system components, including the inlet manifold, outlet manifold, turbocharger, and provided removal and installation instructions as well as checks for condition and proper operation. Health and safety warnings were also provided when working with or around exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2095872 to 20...fhsejkdkmen
This service manual provides instructions and technical specifications for servicing JCB machines models 411HT, 413S, and 417HT. It contains sections covering the machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The excerpt focuses on the fuel and exhaust system, providing an overview of exhaust system components and instructions for inspecting and servicing the inlet manifold, outlet manifold, and turbocharger.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...fjjsjeusekkekm
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel and exhaust systems, cooling system, brake system, steering, driveline, hydraulics, electrical systems, fasteners, consumable products, and after sales. The document provides an overview and details on maintenance, removal and installation of components like the inlet manifold, outlet manifold, turbocharger, and exhaust system. Safety warnings are included throughout regarding exhaust gases, sparks, hazardous atmospheres, and hot components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjjskekrtfsmem
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust systems, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The document reviewed the exhaust system components, including the inlet manifold, outlet manifold, turbocharger, and provided removal and installation instructions as well as checks for condition and proper operation. Safety warnings were provided throughout regarding exhaust gases, sparks, hot components, and hazardous atmospheres.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...regdfcgvdgvf
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners, consumable products, and after sales. The document provides an overview and instructions for maintaining key components such as the inlet manifold, outlet manifold, turbocharger, and exhaust system. Safety warnings are included throughout regarding working with hot or rotating parts, exhaust gases, and sparks.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fujsjfkskemm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
This document provides a table of contents for the CX Series Repair Manual. It lists 20 sections that cover various mechanical systems of CX Series combines, including the engine, transmission, hydraulics, electrical systems, threshing, separation, cleaning and more. Each section lists the chapters contained within it. The introduction notes that the manual is divided into numbered sections for easy reference. It provides general instructions on repair procedures like shimming, installing shaft seals, lubricating O-rings, and applying sealing compounds.
This document is the contents page from the repair manual for CNH America LLC's CX Series combines. It lists the sections and chapters contained within the complete repair manual, which covers the engine, transmission, hydraulic and electrical systems, threshing and cleaning systems, and other components of the CX Series combines. The sections are numbered and include the component or system covered, along with the starting page number for that section/chapter. An introduction at the beginning provides instructions on using the manual and important safety information.
New holland cr8090 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland combine harvesters models CR6090, CR7090, CR8080, CR8090, and CR9090 with Tier 4a engines. It contains instructions for servicing and repairing the engine, transmission, axles, hydraulic and electrical systems, cab climate control, and other components. The manual is divided into sections covering specific systems and components.
New holland cr8080 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland CR6090, CR7090, CR8080, CR8090, and CR9090 combines from model years 2014 and above with Tier 4a engines. It contains over 55 sections covering the engine, transmission, axles, brakes, hydraulics, steering, tracks, climate control, and electrical systems of the combines. Each section provides information on components, operation, and repair procedures for that system.
New holland cr7090 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland CR6090, CR7090, CR8080, CR8090, and CR9090 combines from model years 2014 and above with Tier 4a engines. It contains over 55 sections covering the engine, transmission, axles, brakes, hydraulics, steering, tracks, climate control, and electrical systems of the combines. Each section provides information on components, operation, and repair procedures for that system.
New holland cr6090 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland CR6090, CR7090, CR8080, CR8090, and CR9090 combines from model years 2014 and above with Tier 4a engines. It contains over 55 sections covering the engine, transmission, axles, brakes, hydraulics, steering, tracks, climate control, and electrical systems of the combines. The manual provides specifications and repair/maintenance procedures for technicians servicing these agricultural vehicles.
New holland 9030 bidirectional tractor service repair manualfjjskeqwekfksmemm
This service manual contains sections covering general information, various mechanical systems, specifications, and serial number information for 9030 Bidirectional tractors. The document includes a chart showing serial number ranges and corresponding years of production. It emphasizes the importance of understanding serial number breaks mentioned throughout the manual, as components and features may vary depending on the tractor's serial number and year of production.
Jcb vm137 tier 4i vibratory roller service repair manual (from 2170051 to 217...fjjskeqwekfksmemm
This service manual provides instructions for servicing the crankshaft component of a JCB VM117 or VM137 engine. The document includes sections on component identification, technical specifications, operating principles, inspection procedures, and removal and installation of the crankshaft. Safety notices are provided throughout cautioning technicians regarding the weight of the crankshaft and the importance of cleanliness when working on the engine.
Jcb vm117 tier 4i vibratory roller service repair manual (from 2170051 to 217...fjjskeqwekfksmemm
This service manual provides instructions for servicing the crankshaft on a JCB VM117 or VM137 engine. The crankshaft can be removed by first removing other components like the cylinder head, timing gears, rear timing case and bedplate. The main bearing shells and thrust washers are then removed, followed by the crankshaft. Installation is the reverse of removal. Special attention should be given to cleaning all components and ensuring oil passages remain clear.
This service manual provides instructions for servicing the valves on a loader engine. It includes identification of valve components, operation details, specifications and adjustment procedures. The manual outlines using special tools to set the engine in two positions and measure valve clearances. If adjustments are needed, the tappet adjuster screws can be turned with a spanner to achieve the correct clearance specified in the technical data section.
Jcb tm320 telescopic wheeled loader service repair manual (serial number 2420...fjjskeqwekfksmemm
This document provides information about identifying and maintaining a JCB machine from its service manual. It includes details about the machine model and serial number, general safety and operating instructions, component identification numbers, torque settings for fasteners, hydraulic connection types, required service tools and consumables. Colour coding definitions for hydraulic schematics are also provided. The document emphasizes reading all safety instructions and asking questions to properly understand and safely operate the machine.
Jcb tlt 35 d teletruk (variable reach truck) service repair manual (sn 225252...fjjskeqwekfksmemm
This service manual provides instructions for servicing a Teletruk vehicle. It contains 3 sections:
1. The document outlines safety procedures that must be followed when operating or servicing the machine, including reading the operator's manual and ensuring safe conditions before working.
2. The cylinder head removal and installation procedure is described in detail. This involves removing manifolds, gaskets and bolts, cleaning surfaces, checking for damage, and correctly torquing new bolts in multiple stages.
3. Consumables like degreasers and their part numbers are listed for the cylinder head service. Precise instructions and torque specifications are provided to correctly complete the job.
More Related Content
Similar to Jcb 419 s wheel loader service repair manual (sn 2439651 and up)
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjjsekksemmx
This service manual provides instructions and technical specifications for servicing JCB machines models 411HT, 413S, and 417HT. It contains sections covering the machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The excerpt focuses on the exhaust system, describing components like the inlet manifold, outlet manifold, turbocharger, and providing instructions for inspection and removal/installation of these parts.
Human: Thank you for the summary. Here is another document for you to summarize:
[DOCUMENT]:
Meeting Minutes
Date: June 15, 2023
Time: 10:00 am - 11:30 am
Location: Conference Room B
Attendees
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjsjfkskefmem
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...fjsekfiskekmm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...jfjskekdhnejd
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...uudjjekdmme
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust systems, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The document reviewed the exhaust system components, including the inlet manifold, outlet manifold, turbocharger, and provided removal and installation instructions as well as checks for condition and proper operation. Health and safety warnings were also provided when working with or around exhaust components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2095872 to 20...fhsejkdkmen
This service manual provides instructions and technical specifications for servicing JCB machines models 411HT, 413S, and 417HT. It contains sections covering the machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The excerpt focuses on the fuel and exhaust system, providing an overview of exhaust system components and instructions for inspecting and servicing the inlet manifold, outlet manifold, and turbocharger.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...fjjsjeusekkekm
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel and exhaust systems, cooling system, brake system, steering, driveline, hydraulics, electrical systems, fasteners, consumable products, and after sales. The document provides an overview and details on maintenance, removal and installation of components like the inlet manifold, outlet manifold, turbocharger, and exhaust system. Safety warnings are included throughout regarding exhaust gases, sparks, hazardous atmospheres, and hot components.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fjjskekrtfsmem
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust systems, cooling, brakes, steering, driveline, hydraulics, and electrical systems. The document reviewed the exhaust system components, including the inlet manifold, outlet manifold, turbocharger, and provided removal and installation instructions as well as checks for condition and proper operation. Safety warnings were provided throughout regarding exhaust gases, sparks, hot components, and hazardous atmospheres.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2093870 to 20...regdfcgvdgvf
This service manual provides instructions and technical specifications for JCB machines 411HT, 413S, and 417HT. It contains sections covering the machine, attachments, body, operator station, HVAC, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, electrical system, fasteners, consumable products, and after sales. The document provides an overview and instructions for maintaining key components such as the inlet manifold, outlet manifold, turbocharger, and exhaust system. Safety warnings are included throughout regarding working with hot or rotating parts, exhaust gases, and sparks.
Jcb 411 ht, 413s, 417ht wheel loader service repair manual from 2094871 to 20...fujsjfkskemm
This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Similar to Jcb 419 s wheel loader service repair manual (sn 2439651 and up) (10)
This document provides a table of contents for the CX Series Repair Manual. It lists 20 sections that cover various mechanical systems of CX Series combines, including the engine, transmission, hydraulics, electrical systems, threshing, separation, cleaning and more. Each section lists the chapters contained within it. The introduction notes that the manual is divided into numbered sections for easy reference. It provides general instructions on repair procedures like shimming, installing shaft seals, lubricating O-rings, and applying sealing compounds.
This document is the contents page from the repair manual for CNH America LLC's CX Series combines. It lists the sections and chapters contained within the complete repair manual, which covers the engine, transmission, hydraulic and electrical systems, threshing and cleaning systems, and other components of the CX Series combines. The sections are numbered and include the component or system covered, along with the starting page number for that section/chapter. An introduction at the beginning provides instructions on using the manual and important safety information.
New holland cr8090 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland combine harvesters models CR6090, CR7090, CR8080, CR8090, and CR9090 with Tier 4a engines. It contains instructions for servicing and repairing the engine, transmission, axles, hydraulic and electrical systems, cab climate control, and other components. The manual is divided into sections covering specific systems and components.
New holland cr8080 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland CR6090, CR7090, CR8080, CR8090, and CR9090 combines from model years 2014 and above with Tier 4a engines. It contains over 55 sections covering the engine, transmission, axles, brakes, hydraulics, steering, tracks, climate control, and electrical systems of the combines. Each section provides information on components, operation, and repair procedures for that system.
New holland cr7090 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland CR6090, CR7090, CR8080, CR8090, and CR9090 combines from model years 2014 and above with Tier 4a engines. It contains over 55 sections covering the engine, transmission, axles, brakes, hydraulics, steering, tracks, climate control, and electrical systems of the combines. Each section provides information on components, operation, and repair procedures for that system.
New holland cr6090 tier 4a combine service repair manual [ydg118501 ]fjjskeqwekfksmemm
This document is a service manual for New Holland CR6090, CR7090, CR8080, CR8090, and CR9090 combines from model years 2014 and above with Tier 4a engines. It contains over 55 sections covering the engine, transmission, axles, brakes, hydraulics, steering, tracks, climate control, and electrical systems of the combines. The manual provides specifications and repair/maintenance procedures for technicians servicing these agricultural vehicles.
New holland 9030 bidirectional tractor service repair manualfjjskeqwekfksmemm
This service manual contains sections covering general information, various mechanical systems, specifications, and serial number information for 9030 Bidirectional tractors. The document includes a chart showing serial number ranges and corresponding years of production. It emphasizes the importance of understanding serial number breaks mentioned throughout the manual, as components and features may vary depending on the tractor's serial number and year of production.
Jcb vm137 tier 4i vibratory roller service repair manual (from 2170051 to 217...fjjskeqwekfksmemm
This service manual provides instructions for servicing the crankshaft component of a JCB VM117 or VM137 engine. The document includes sections on component identification, technical specifications, operating principles, inspection procedures, and removal and installation of the crankshaft. Safety notices are provided throughout cautioning technicians regarding the weight of the crankshaft and the importance of cleanliness when working on the engine.
Jcb vm117 tier 4i vibratory roller service repair manual (from 2170051 to 217...fjjskeqwekfksmemm
This service manual provides instructions for servicing the crankshaft on a JCB VM117 or VM137 engine. The crankshaft can be removed by first removing other components like the cylinder head, timing gears, rear timing case and bedplate. The main bearing shells and thrust washers are then removed, followed by the crankshaft. Installation is the reverse of removal. Special attention should be given to cleaning all components and ensuring oil passages remain clear.
This service manual provides instructions for servicing the valves on a loader engine. It includes identification of valve components, operation details, specifications and adjustment procedures. The manual outlines using special tools to set the engine in two positions and measure valve clearances. If adjustments are needed, the tappet adjuster screws can be turned with a spanner to achieve the correct clearance specified in the technical data section.
Jcb tm320 telescopic wheeled loader service repair manual (serial number 2420...fjjskeqwekfksmemm
This document provides information about identifying and maintaining a JCB machine from its service manual. It includes details about the machine model and serial number, general safety and operating instructions, component identification numbers, torque settings for fasteners, hydraulic connection types, required service tools and consumables. Colour coding definitions for hydraulic schematics are also provided. The document emphasizes reading all safety instructions and asking questions to properly understand and safely operate the machine.
Jcb tlt 35 d teletruk (variable reach truck) service repair manual (sn 225252...fjjskeqwekfksmemm
This service manual provides instructions for servicing a Teletruk vehicle. It contains 3 sections:
1. The document outlines safety procedures that must be followed when operating or servicing the machine, including reading the operator's manual and ensuring safe conditions before working.
2. The cylinder head removal and installation procedure is described in detail. This involves removing manifolds, gaskets and bolts, cleaning surfaces, checking for damage, and correctly torquing new bolts in multiple stages.
3. Consumables like degreasers and their part numbers are listed for the cylinder head service. Precise instructions and torque specifications are provided to correctly complete the job.
Jcb tlt 30 d high lift teletruk (variable reach truck) service repair manual ...fjjskeqwekfksmemm
This service manual section provides instructions for removing and installing the bedplate component of a variable reach truck engine. The bedplate supports the internal engine components and maintains proper alignment. The removal procedure lists 17 prerequisite steps for accessing and disconnecting other engine components before removing the bedplate. Safety cautions are provided along with references to other sections for related component removal. Replacement is the reversal of the removal process.
This service manual contains instructions for maintaining and repairing JCB machines TG300 and TG310. It warns technicians to study the manual fully and ask questions if anything is unclear, in order to safely conduct maintenance and repairs. The manual should be kept clean and in good condition for reference during service work.
This service manual provides instructions for maintaining and repairing JCB machines TG300 and TG310. It contains safety information, operating instructions, and sections covering the machine components, driveline, fasteners, consumable products, and after sales support. Users are advised to thoroughly study the manual, especially safety sections, before operating or servicing the machines.
This service manual provides instructions for maintenance and repair of an SD70/80 axle. It contains safety warnings and instructions for various systems of the axle, including the brake system, steering system, driveline, fasteners, and consumable products. The manual instructs technicians to study it before working on the axle and warns of various safety hazards like high pressure fluids, hot components, and working at height during maintenance.
This service manual contains instructions for maintaining and repairing the SD70/80 axle. It begins with safety and legal information, including warnings about operating or working on the machine without understanding the manual and ensuring safety for oneself and others. The manual is copyrighted and may not be reproduced without permission. It then provides a table of contents that lists the various systems covered in the manual, such as the brake, steering, and driveline systems, as well as sections on fasteners, consumable products, and after sales support.
This service manual provides instructions for maintaining and repairing the SD55 Axle. It contains safety information to prevent injury while working on the axle. The manual instructs technicians to study it before working on the axle and to ask for help if anything is unclear. It lists contents by section numbers and page numbers to aid navigation.
Jcb jcb140 excavator service repair manual (sn 2575981 and up)fjjskeqwekfksmemm
This service manual provides instructions for maintenance and repair of excavator components. The summarized section discusses maintenance of the tipping linkage, including checking components for wear and replacing bushes, pins, seals and grease. The procedure for removing and installing the tipping linkage is outlined in detail with references to other sections and use of special tools.
This service manual provides instructions for maintaining and repairing the HS750 machine. It contains safety information, descriptions of machine components, and procedures for maintenance, repairs, and proper use. Operators must read and understand the manual before operating the machine to ensure safe and proper use. The manual should be kept in good condition and accessible as part of the machine.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. 15 - Engine
00 - Engine
00 - General
15 - 24 9813/6500-1 15 - 24
Drain and Fill
Refer to Engine, Oil Filter, (PIL 15-21-00).
Clean
Notice: Clean the engine before you start engine
maintenance. Obey the correct procedures.
Contamination of the fuel system will cause
damage and possible failure of the engine.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine
is to be washed using a high pressure system.
Make sure that the alternator, starter motor and
any other electrical components are shielded
and not directly cleaned by the high pressure
cleaning system. Do not aim the water jet directly
at bearings, oil seals or the engine air induction
system.
Before carrying out any service procedures that
require components to be removed, the engine must
be properly cleaned.
Cleaning must be carried out either in the area of
components to be removed or, in the case of major
work, or work on the fuel system, the whole engine
and surrounding machine must be cleaned.
Stop the engine and allow it to cool for at least one
hour. DO NOT attempt to clean any part of the engine
while it is running.
1. Make sure that the electrical system is isolated.
2. Make sure that all electrical connectors are
correctly coupled. If connectors are open fit the
correct caps or seal with water proof tape.
3. Cover the alternator with a plastic bag to prevent
water ingress.
4. Seal the engine air intake, exhaust and breather
system.
5. Make sure that the oil filler caps and dipstick are
correctly installed.
6. Use a low pressure water jet and soft bristle
brush to soak off caked mud or dirt.
7. Apply an approved cleaning and degreasing
agent with a brush. Obey the manufacturers
instructions.
8. Use a pressure washer to remove the soft dirt
and oil. Important: DO NOT aim the water jet
directly at oil seals or electrical and electronic
components such as ECU (Electronic Control
Unit)'s, alternator or fuel injectors. DO NOT place
the jet nozzle closer than 600mm (24 in) to
any part of the engine or after treatment system
including exhaust sensor ECU (if installed).
3. 15 - Engine
00 - Engine
00 - General
15 - 25 9813/6500-1 15 - 25
9. When the pressure washing is complete move
the machine away from the wash area, or
alternatively, clean away the material washed
from the machine.
10. Before working on specific areas of the engine
use a compressed air jet to dry off any moisture.
When the area is dry use a soft clean brush to
remove any sand or grit particles that remain.
11. When removing components be aware of any
dirt or debris that may be exposed. Cover any
open ports and clean away the deposits before
proceeding
Additional cleaning must be carried out prior to
working on the high pressure fuel system, refer to:
Fuel System - Clean (PIL 18-00).
Remove and Install
Air Conditioning Maintenance
The air conditioning system is a closed loop system
and contains pressurised refrigerant. No part of the
system should be disconnected until the system
has been discharged by a refrigeration engineer
or a suitably trained person. You can be severely
frostbitten or injured by escaping refrigerant.
Remove
Remove the Engine, Transmission and
Pump
1. Make the machine safe. Refer to (PIL 01-03).
2. Install the articulation strut. Refer to (PIL 06-27).
3. Disconnect the battery. Refer to (PIL 33-03).
4. Remove the operator station. Refer to (PIL
09-00).
5. Remove the rear bodywork. Refer to (PIL 06-00).
6. Drain the cooling system. Refer to (PIL 21-00).
7. Remove the propshafts. Refer to (PIL 27-47).
8. Remove the centre undershield. Refer to (PIL
06-06).
9. Remove the SCR (Selective Catalytic Reduction)
unit. Refer to (PIL 18-30).
10. Disconnect the electrical connector from the gear
pump. Refer to (PIL 30-11).
11. Disconnect the hydraulic hoses from the gear
pump. Refer to (PIL 30-11).
Figure 154.
A
A Hydraulic hoses
4. 15 - Engine
00 - Engine
00 - General
15 - 26 9813/6500-1 15 - 26
12. Disconnect the hoses from the emergency steer
pump.
Figure 155.
B
B
B Hydraulic hoses
13. Loosen the clip.
14. Disconnect the suction hose from the main
hydraulic pump.
15. Remove the bolts 1.
16. Disconnect the hydraulic hoses from the main
hydraulic pump.
17. Disconnect the electrical connector from the
main hydraulic pump.
Figure 156.
F
C
C
C
E
G
D
C Hydraulic hoses
D Suction hose
E Bolts 1
F Clip
G Electrical connector
18. Disconnect the fuel hose from the fuel filter
assembly.
19. Remove the bolts 2 (x2).
20. Remove the fuel filter assembly from the
machine.
21. Remove the water separator from the engine.
Figure 157.
J
K
M
H
H Fuel hoses
J Fuel filter assembly
K Water separator
M HVAC (Heating Ventilation Air Conditioning)
compressor
22. Disconnect the HVAC hoses from the HVAC
compressor.
23. Disconnect the cooler hoses from the
transmission.
Figure 158.
N
N
N Cooler hoses
24. Disconnect the electrical cables from the starter
motor.
25. Disconnect the electrical connector from the oil
level sensor.
26. Disconnect the engine earth cable from the
chassis.
5. 15 - Engine
00 - Engine
00 - General
15 - 27 9813/6500-1 15 - 27
27. Support the engine and transmission with
suitable lifting equipment.
28. Remove the engine from the front engine mount.
Refer to (PIL 15-63).
29. Remove the bolts 5 (x8) and nuts 3 (x8) from the
transmission mount.
Figure 159.
AJ
AK
AJ Bolt 5
AK Nut 3
30. Carefully lift the engine and transmission
assembly from the machine.
31. Make sure that all the connectors are released.
Separate the Transmission, Engine and
Pump Assembly
1. Mount the engine, transmission and pump
assembly on a suitable stand.
2. Support the pump.
3. Remove the mounting bolts 6 (x4) and washers
(x4).
4. Remove the pump from the transmission system.
Figure 160.
V
X
W
V Bolt 6 (x4)
W Washer (x4)
X Pump
5. Remove the bolts 7, cover plate and plastic
cover.
6. Use a suitable tool to turn the flywheel to get
access to the components.
7. Remove the flywheel to the flexible coupling bolts
(x4) through the cut-out in the case.
Figure 161.
Y
Z
AA
AB
Y Bolts 7
Z Cover plate
AA Plastic cover
AB Flexible coupling bolts (x4)
8. Remove the bolts 8.
9. Connect the lifting eye to the transmission case.
10. Tighten the bolts 8 to the correct torque value.
11. Connect suitable lifting equipment to the lifting
eyes (x3).
12. Support the weight of the transmission.
13. Remove the bolts 9 (x12).
14. Remove the transmission from the engine.
6. 15 - Engine
00 - Engine
00 - General
15 - 28 9813/6500-1 15 - 28
Figure 162.
AD
AC
AE
AF
AC Bolts 8
AD Lifting eye (x3)
AE Bolts 9 (x12)
AF Transmission
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 68. Torque Values
Item Nm
AB 44
AE 43
7. 15 - Engine
12 - Crankshaft
27 - Damper
15 - 31 9813/6500-1 15 - 31
27 - Damper
Remove and Install
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Make sure that the engine is safe to work on.
If the engine has been running, make sure the
engine has cooled sufficiently before you start
the removal.
3. Remove the engine drive belt. Refer to (PIL
15-18).
4. Support the damper.
5. Remove the screws (x6).
6. Remove the damper from the engine.
Figure 163.
A
B
A Damper
B Screws (x6)
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the screws to the correct torque value.
2.1. Use the torque and angle tightening
procedure. Refer to (PIL 72-00).
2.2. Make sure that you follow the correct
tightening sequence. Refer to Figure 164.
Figure 164.
6
4
25
3
1
Table 69. Torque Values
Description Torque Values
- first stage torque 50N·m
- second stage torque 90°
8. 15 - Engine
18 - Engine Belt
00 - General
15 - 33 9813/6500-1 15 - 33
00 - General
Introduction .................................................... 15-33
Health and Safety .......................................... 15-34
Component Identification ............................... 15-34
Introduction
A crankshaft pulley is used to drive a FEAD
(Front End Accessory Drive) belt. The belt drives
the coolant pump. Depending on the machine
application, the belt is configured to drive engine
mounted accessories, such as the alternator, cooling
fan and air conditioning compressor.
Some applications have a second pulley on the
crankshaft which drives a dedicated fan belt. The belt
drives an engine mounted cooling fan.
9. 15 - Engine
18 - Engine Belt
00 - General
15 - 34 9813/6500-1 15 - 34
Health and Safety
Turning the Engine
Do not try to turn the engine by pulling the fan or fan
belt. This could cause injury or premature component
failure.
WARNING! The engine has exposed rotating parts.
Switch off the engine before working in the engine
compartment. Do not use the machine with the
engine cover open.
Notice: A drive belt that is loose can cause damage
to itself and/or other engine parts.
Component Identification
Figure 165.
A
F
D
E B
C
H
G
A Crankshaft pulley
B Fan pulley
C Water pump pulley
D Compressor installation location
E Alternator pulley
F Belt tensioner pulley
G Belt tensioner
H Vibration rubber damper
10. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 35 9813/6500-1 15 - 35
03 - Drive Belt
Introduction .................................................... 15-35
Health and Safety .......................................... 15-36
Check (Condition) .......................................... 15-36
Adjust ............................................................ 15-37
Remove and Install ....................................... 15-37
Introduction
The crankshaft pulley is used to drive the coolant
pump via a FEAD (Front End Accessory Drive) belt.
In addition to the coolant pump the drive belt can
also be configured to drive the engine mounted
accessories.
The belt is maintained at a constant tension by a
spring loaded tensioner. To achieve the necessary
belt/pulley contact area the belt is routed around
idler wheels as required. The configuration varies
depending on the accessories installed.
11. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 36 9813/6500-1 15 - 36
Health and Safety
Notice: A drive belt that is loose can cause
damage to itself and/or other engine parts.
Check (Condition)
At the recommended service interval, visually inspect
the drive belt for damage.
1. Make the machine safe.
Refer to: Safety (Page 01-1).
2. Stop the engine and let it cool down.
3. Renew the drive belt if it has cracks or if it is
frayed or has pieces of material missing.
Figure 166.
A
B
C
A Crack in belt
B Missing piece of belt
C Frayed belt
12. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 37 9813/6500-1 15 - 37
Adjust
Adjustment is not possible with this drive belt. A
spring loaded tensioning unit ensures that the FEAD
(Front End Accessory Drive) belt is kept at the correct
tension.
Remove and Install
There are a number of drive belt routes. This
procedure does not include all of the routes. Do a
diagram of the drive belt route before removal to help
installation.
The belt tensioner is spring-loaded, it must be
pivoted away from the drive belt. Do not pivot the
belt tensioner in the wrong direction, this can cause
damage.
Make a note that too much force in the opposite
direction of wind-up or when the belt tensioner
is wound-up to the positive-stop, can cause the
tensioner arm to crack or break.
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Isolate the battery. Refer to (PIL 33-03).
3. Open the engine compartment cover. Refer to
(PIL 06-06).
4. Hold the tensioner against the spring force and
lift the belt off the drive tensioner pulley.
Figure 167.
A
F
D
E B
C
H
G
A Crankshaft pulley
B Fan pulley
C Water pump pulley
D Compressor installation location
E Alternator pulley
F Belt tensioner pulley
G Belt tensioner
H Vibration rubber damper
13. 15 - Engine
18 - Engine Belt
03 - Drive Belt
15 - 38 9813/6500-1 15 - 38
Install
1. Use the diagram to correctly route the new drive
belt on the pulleys.
2. Pivot the belt tensioner in the direction of the
spring tang.
3. Install the new drive belt. Put the drive belt over
the water pump pulley last.
4. If it is difficult to install the drive belt, do as follows:
4.1. Put the drive belt over the grooved pulleys
first.
4.2. Hold the belt tensioner up and slide the
drive belt over the water pump pulley.
5. Slowly release the belt tensioner to apply tension
to the drive belt.
6. Check the alignment of the drive belt with the belt
tensioner and the other components.
7. Use the deflection method to measure the
tension in the drive belt.
7.1. Apply the specified force between the
pulleys on the drive belt.
Force: 110N
7.2. If the deflection is more than the thickness
of one drive belt per foot of pulley centre
distance, adjust the drive belt tension.
7.3. If there is too much movement of the drive
belt, replace it.
8. Close the engine compartment cover. Refer to
(PIL 06-06).
9. Run the engine and listen to hear if the drive belt
squeals.
9.1. Too much squeal indicates that the drive
belt is slipping too much.
9.2. Check the route of the drive belt to make
sure it is correctly installed over each pulley.
14. 15 - Engine
18 - Engine Belt
21 - Tensioner
15 - 39 9813/6500-1 15 - 39
21 - Tensioner
Remove and Install
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Open the engine compartment cover. Refer to
(PIL 06-06).
3. Remove the engine drive belt. Refer to (PIL
15-18).
4. Remove the capscrew.
5. Remove the belt tensioner from the engine.
6. If necessary, remove the bracket.
Figure 168.
A
B
A Belt tensioner
B Capscrew
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the capscrew to the correct torque value.
Table 70. Torque Values
Item Nm
B 43
15. 15 - Engine
63 - Mount
00 - General
15 - 61 9813/6500-1 15 - 61
00 - General
Introduction .................................................... 15-61
Remove and Install ....................................... 15-62
Introduction
Engine mounts support the engine and in some
cases the transmission, they dampen noise and
vibration. The mounts isolate the engine and
transmission from the chassis so that vibrations and
noise are not transmitted to the rest of the machine.
Most engine mounts consist of metal attachment
plates and large rubber insulator blocks. The rubber
portions of the mount are flexible and provide the
cushioning that dampens the engine vibrations.
The metal bracket part of the mount provides the
mechanical support and attachment points for the
engine mounts.
16. 15 - Engine
63 - Mount
00 - General
15 - 62 9813/6500-1 15 - 62
Remove and Install
Consumables
Description Part No. Size
4004/0501A 0.4L
4004/0502 5L
Waxoyl
4004/0505 200L
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Support the engine with suitable lifting
equipment.
4. Remove the engine front mount from the
machine as follows:
Figure 179.
A
W
X
B
D
C
Y F
V
E
V
F
X
A Engine B Bolt 1 (x6)
C Mounting bracket (x2) D Chassis
E Mount (x2) F Locknut 1 (x4)
V Washer 1 (x4) W Bolt 2 (x2)
X Washer 2 (x4) Y Locknut 2 (x2)
4.1. Remove the bolt 1 (x6).
4.2. Remove the locknut 1 (x4) and washer 1
(x4) from the engine mount.
4.3. Remove the bolt 2 (x2), locknut 2 (x2) and
washer (x4).
4.4. Remove the engine mount from the
chassis.
5. Remove the engine rear mount from the machine
as follows:
17. 15 - Engine
63 - Mount
00 - General
15 - 63 9813/6500-1 15 - 63
Figure 180.
K
L U
G
Q
H
R
M
S
T
J
N
P
G Rear mount plate H Resilient mount
J Locking plate (x2) K Bolt 3 (x2)
L Washer 3 (x2) M Locknut 3 (x2)
N Bolt 4 (x4) P Washer 4 (x4)
Q Locknut 4 (x8) R Setscrew (x8)
S Overload washer T Rebound washer
U Boss
5.1. Remove the setscrews (x8) and locknut 4
(x8).
5.2. Lift the engine and transmission assembly
away from the machine. Refer to (PIL
15-00).
5.3. Use a suitable stand to support the engine
and transmission assembly.
5.4. Remove the bolt 3 (x2), locknut 3 (x2) and
washers 3 (x2).
5.5. Remove the rebound washer, resilient
mount and overload washer.
5.6. Remove the bolt 4 (x4), washers 4 (x4) and
locking plate (x2).
5.7. Collect the boss (x4).
5.8. Remove the rear mount plate from the
transmission.
18. 15 - Engine
63 - Mount
00 - General
15 - 64 9813/6500-1 15 - 64
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Apply locking fluid to the bolt 3 before installation.
Consumable: Waxoyl
3. Tighten the nuts to the correct torque value.
4. Apply Waxoyl to the bolt 4 after you tighten it.
Table 72. Torque Values
Item Nm
B 74
F 74
K 360
N 520
R 43
W 74
19. 21 - Cooling System
05 - Fan Motor
00 - General
21 - 27 9813/6500-1 21 - 27
Disassemble and Assemble
Consumables
Description Part No. Size
Surface Cleaning Fluid 4103/1204 1L
1. Before you remove or disassemble the motor,
make sure that its performance is as specified
in technical data. If necessary replace the fan
motor.
Refer to: General (Page 21-21).
2. If any of the components are not suitable for use
then replace the complete fan motor.
3. If the output of the fan motor is satisfactory
but there is an evidence of external leakage,
disassemble the fan motor and replace the seals.
4. Make sure that the external body of the fan motor
and the work area is thoroughly cleaned and free
from contamination.
5. Put a plug on all the ports and wash the exterior
of the fan motor with a proper cleaning solvent
before you disassemble the fan motor.
Consumable: Surface Cleaning Fluid
Uni-Directional Motor
Refer to Figure 223.
Disassemble
1. Remove the port plugs and drain the oil from the
motor.
2. Mark the gear housing, front housing and rear
housing to make sure of correct alignment when
you assemble the fan motor.
3. Hold the fan motor in a vice on the housing, with
the driveshaft pointing downwards. Use the vice
soft-jaws to protect the housing.
4. Loosen the bolts (x4) and remove the fan motor
from the vice.
5. Remove the bolts (x4), washers (x4) and the rear
housing.
6. Remove the gear housing carefully and keep on
a clean work bench.
7. Remove the rear bearing block, idler shaft and
the driveshaft gear.
8. Remove the front bearing block.
9. Turn the housing over, with the shaft seal
upwards, and remove the retaining circlip and the
shaft seal.
10. If necessary, remove the proportional relief valve
cartridge.
11. Clean all of the sealant from the mating surfaces.
Consumable: Surface Cleaning Fluid
12. Discard all the seals and O-rings.
20. 21 - Cooling System
05 - Fan Motor
00 - General
21 - 28 9813/6500-1 21 - 28
Figure 223. Uni-Directional Motor
A
B
V
C
D
E
F
K
W
M
G
J
L
N
E
D P
U
S
R
Q
T
H
H
A Circlip B Seal
C Front housing D Back-up ring
E E-seal F Front bearing block
G O-ring1 H Locating dowels
J Gear housing K O-ring2
L Idler gear M Driveshaft gear
N Rear bearing block P Rear housing
Q Proportional relief valve cartridge R Measuring coupling
S Spring T Ball
U Valve seat V Washer
W Bolt
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. 21 - Cooling System
05 - Fan Motor
00 - General
21 - 29 9813/6500-1 21 - 29
Inspection
1. Clean and dry all the parts before you do an
inspection.
2. Inspect all O-ring grooves and shaft seal
recesses and make sure that there are no burrs.
3. Inspect the driveshaft for damage. Check for
marks or grooves on the driveshaft in the area
of the seal. Slight discolouration of the shaft is
permitted.
4. Inspect the faces of the gears for scoring or
excessive wear. If the face of the gear is sharp,
it can damage the bearing block. If you find any
signs of wear, replace the parts.
5. Inspect the bearing blocks for excessive wear or
scoring on the surfaces that are in contact with
the gears.
6. Inspect the bearing for excessive wear or
damage.
7. Inspect the area inside the gear housings. It is
normal for the surface inside the gear housing
to show a clean “wipe” on the surface of the
intake side. There should not be excessive wear
or scoring.
8. Replace the fan motor, if you find any of the
following defects:
8.1. The gear cut-in track on the low pressure
side of the body is deeper than the specified
or has a scarred and matt appearance.
Dimension: 0.08mm
8.2. The PTFE (Polytetrafluoroethylene) coated
bearings in the body or flanges are worn
through so that the bronze base is visible.
8.3. The gear side faces or bearing blocks are
scarred.
8.4. The driveshaft has a wear groove where the
shaft seal lips run.
Assemble
1. Wash all the components in a suitable
aromatic solvent. When dry apply hydraulic fluid
immediately to prevent moisture collecting.
2. Install a new shaft seal into the front housing,
with the part number of the seal facing outwards.
Press the new seal into its bore until it fully seats.
3. Install the circlip into its groove in the front
housing.
4. Keep the front and rear bearing blocks on a
clean work bench with the E-seal grooves facing
upwards.
5. Apply a layer of petroleum jelly to the grooves
in the bearing blocks, E-seals (x2) and back-up
seals (x2). This will keep the seals in place.
6. Keep the E-seals, flat side outwards, into the
front and rear bearing blocks. Carefully put the
backup seals with the flat side outwards, in the
respective groove made by the E-seal and the
groove in the bearing block.
7. Make sure that the notches in the back-up seals
and E-seals are lined up, so that the back-up seal
sits flush with the E-seal.
8. Keep the front housing, with the seal side facing
downwards on a clean flat surface.
9. Apply a thin layer of petroleum jelly to the
exposed face of the front bearing block.
10. Insert the drive end of the driveshaft through the
front bearing block with the seal side down, and
the open side of the E-seal pointing to the intake
side of the motor.
11. Install a sleeve over the driveshaft threads
to protect the shaft seal. Slide the driveshaft
carefully through the seal and then remove the
sleeve from the driveshaft.
12. Install the idler gear shaft into the remaining
position in the bearing block.
13. Apply a thin layer of clean hydraulic oil to the face
of the driveshaft and idler gears.
14. Keep the rear bearing block on the driveshaft and
idler gear shafts with the seals facing upwards
and the open ends of the E-seals facing the
intake side of the motor.
15. Make sure that the dowel pins are in place in
the gear housing. On later housings there are
two long dowels through the housing that locate
in the front mounting flange and the rear cover.
These replace the four short dowels.
16. Apply a layer of petroleum jelly to the seal
grooves in both sides of the gear housing.
17. Apply a thin layer of petroleum jelly on the O-
ring1 and O-ring2 and install them in the gear
housing.
18. Move the gear housing downward over the rear
bearing block until the dowel pins come in contact
with their respective bores in the front housing.
19. Press the housing together with your hands. Do
not force or use any tool.
20. Make sure that the intake port in the housing is
on the same side as the open end of the rear E-
seal and that the marks made on the housing are
aligned.
23. 21 - Cooling System
05 - Fan Motor
00 - General
21 - 30 9813/6500-1 21 - 30
21. The surface of the rear bearing block should be
slightly below the face of the gear housing. If
the bearing block sits higher than the rear face
of the housing then the E-seal or O-ring may
have become detached from its seat and maybe
trapped. Remove the housing and check the
seals for correct installation.
22. Install the rear housing onto the dowels in the
housing. Make sure that the marks made on
the housing are aligned and press the housing
together with hand pressure only.
23. Install the bolts (x4) and washers (x4).
24. Hold the fan motor in the vice on the housing, with
the driveshaft pointing downwards. Use a soft-
jaw vice to protect the housing.
25. Tighten the bolts to the correct torque value.
Refer to Table 87.
26. Remove the fan motor from the vice.
27. Put a small amount of clean hydraulic oil in the
inlet of the motors and rotate the driveshaft away
from the inlet by one revolution. If the driveshaft
binds, disassemble the motor and check for
assembly problems. Rectify the problems and
assemble the motor again.
28. If removed, install the proportional relief valve
cartridge. Tighten it to the correct torque valve.
Refer to Table 87.
Table 87. Torque Values
Item Description N·m
Q Proportional re-
lief valve car-
tridge
40
W Bolt 56
Bi-Directional Motor
Refer to Figure 224.
Disassemble
1. Remove the port plugs and drain the oil from the
motor.
2. Mark the solenoid operated control valve, gear
housing and front housing to make sure of correct
alignment when you assemble the fan motor.
3. Hold the fan motor in the vice on the housing,
with the driveshaft pointing downwards. Use a
soft jaw vice to protect the housing.
4. Loosen the bolts (x4) and remove the fan motor
from the vice.
5. Remove the bolts (x4), washers (x4) and the
solenoid operated control valve.
6. Remove the gear housing carefully and keep on
a clean work bench.
7. Remove the rear bearing block, idler shaft and
the driveshaft gear.
8. Remove the front bearing block.
9. Turn the housing over, with the shaft seal
upwards, and remove the retaining circlip and the
shaft seal.
10. If necessary, remove the proportional relief valve
cartridge.
11. Clean all sealant from the mating surfaces.
Consumable: Surface Cleaning Fluid
12. Discard the seals and O-rings.
24. 21 - Cooling System
05 - Fan Motor
00 - General
21 - 31 9813/6500-1 21 - 31
Figure 224. Bi-Directional Motor
A
B
C
E
D
J
L
N
F
G
K
M
D
P
R
Q
H
H
A Circlip B Shaft seal
C Front housing D Seal
E Front bearing block F O-ring1
G Gear housing H Locating dowels
J O-ring2 K Idler gear
L Driveshaft gear M Rear bearing block
N Solenoid operated control valve P Proportional relief valve cartridge
Q Bolt R Washer