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The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
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The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
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The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical data, design descriptions, and service/setup instructions for the machines. The manual is intended to assist customer support but does not replace proper training. It includes symbols to identify dangers, requirements, and expected results. The sections cover general information, tools, technical specifications, the engine/motor, couplings, hydraulic and electrical systems, swing/travel components, and options like the cab.
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The document discusses corrosion prevention and protection for hydraulic cylinders and shock absorbers. It includes figures and tables on the components of differential cylinders and shock absorbers. It also provides information on recommended corrosion inhibitors, parts most at risk for corrosion, and coatings and paints from Liebherr for protection. Tables include operating conditions, servo control settings, pump regulation, power testing results, control blocks, and relief valve specifications.
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This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
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The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
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The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
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The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical data, design descriptions, and service/setup instructions for the machines. The manual is intended to assist customer support but does not replace proper training. It includes symbols to identify dangers, requirements, and expected results. The sections cover general information, tools, technical specifications, the engine/motor, couplings, hydraulic and electrical systems, swing/travel components, and options like the cab.
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The document is a service manual for Liebherr hydraulic excavators. It contains 18 sections that provide technical data, design descriptions, and service/setup instructions for the machines. The manual is intended to assist customer support but does not replace proper training. It includes symbols to identify dangers, requirements, and expected results. The sections cover general information, tools, technical specifications, the engine/motor, couplings, hydraulic and electrical systems, swing/travel components, and options like the cab.
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This document is a service manual for an MJFCIFSS machine. It contains sections covering technical data, maintenance instructions, and descriptions of the drive group, cooling system, hydraulics, electrical system, gearboxes, steel parts, operator cab, lubrication system, and diagnosis procedures. The manual is copyrighted by MJFCIFSS.
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The document discusses corrosion prevention and protection for hydraulic cylinders and shock absorbers. It includes figures and tables on the components of differential cylinders and shock absorbers. It also provides information on recommended corrosion inhibitors, parts most at risk for corrosion, and coatings and paints from Liebherr for protection. Tables include operating conditions, servo control settings, pump regulation, power testing results, control blocks, and pressure relief valve specifications.
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The document discusses corrosion prevention and protection for hydraulic cylinders and shock absorbers. It includes figures and tables on the components of differential cylinders and shock absorbers. It also provides information on recommended corrosion inhibitors, parts most at risk for corrosion, and coatings and paints from Liebherr for protection. Tables include operating conditions, servo control settings, pump regulation, power testing results, control blocks, and relief valve specifications.
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This document provides safety warnings and instructions for operating a hydraulic excavator. It outlines hazards associated with the machine and stresses the importance of following safety precautions to prevent injury. Specific dangers are indicated by warning signs on the machine. The document also defines the designated use of the excavator as loosening, picking up, transporting, and dumping materials while following technical safety guidelines. Any other uses are considered not in accordance with safe operation of the machine.
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This document contains figures and tables describing components of differential cylinders, shock absorbers, and hydraulic cylinders. It discusses mounting of standard and fine thread clamping nuts, and adjusting swing brakes. The document also includes a table of corrosion inhibitors recommended by Liebherr and another table listing base coats and paints from Liebherr available in aerosol cans. It concludes by thanking the reader for their time and providing a link to download a complete manual.
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The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains instructions and diagrams for mounting different clamping nuts, adjusting swing brakes, and identifying components of hydraulic cylinders and shock absorbers that are at risk for corrosion. It also includes tables listing recommended corrosion inhibitors and paints from Liebherr for protecting hydraulic cylinder components from corrosion.
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The document is a technical manual that was printed on December 25, 2019 at 21:58. It contains instructions and diagrams for mounting different clamping nuts, adjusting swing brakes, and identifying components of hydraulic cylinders and shock absorbers that are at risk for corrosion. It also includes tables listing recommended corrosion inhibitors and paints from Liebherr for protecting hydraulic cylinder components from corrosion.
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The document is a service manual that provides technical data, maintenance guidelines, and information on systems for hydraulic excavators models ER 900-942. It covers general information, tools, the engine, coupling and splitterbox, hydraulic system, hydraulic components, electrical system, swing gear, swing ring, travel gear, track components, undercarriage and uppercarriage attachments, cab heater and air conditioning. The manual is intended to assist with maintenance and repairs for the excavator models.
Liebherr a924 rail litronic lh typ 1191 hydraulic excavator service repair ma...fujjdfjjskekmm
This document contains figures and tables about mounting components for machinery as well as components of hydraulic cylinders that are at risk for corrosion. It includes figures showing how to mount standard and fine thread clamping nuts as well as mounting a clamping nut on a suspension with a swing brake. Tables list recommended corrosion inhibitors and base coats and paints in aerosol cans from Liebherr.
Liebherr a922 rail litronic hydraulic excavator service repair manualfujjdfjjskekmm
The document is a technical manual that was printed on January 7, 2020 at 9:37 AM. It contains instructions and diagrams for mounting different types of clamping nuts used in rail applications. It also includes diagrams labeling the components of differential cylinders and shock absorbers. The document recommends corrosion inhibitors from Liebherr to protect hydraulic cylinder parts and lists Liebherr's base coats and paints available in aerosol cans. In the conclusion, it thanks the reader and prompts them to click a link for the complete manual.
Jcb tm420 telescopic wheel loader service repair manual sn 2454001 and upfujjdfjjskekmm
This service manual provides instructions for disassembling and assembling the master clutch on a loader. Key steps include using jacking bolts and lifting eyes to remove the clutch cover and drum assembly. Locking plates are installed to secure the clutch assembly while removing attaching bolts. Special retainers hold the clutch plates together as a carrier removes them from the housing. Detailed instructions are given for removing individual clutch components and replacing seals and gaskets during reassembly.
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This service manual provides information on servicing the Loadall rough terrain variable reach truck. It contains instructions that were originally provided by the manufacturer and covers systems like the engine, brakes, hydraulics, and electrical systems. The manual instructs technicians to study it before operating or maintaining the machine to prevent injury or death. It also contains sections on safety, maintenance procedures, technical specifications, and the removal and installation of components.
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This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine systems including the engine, fuel system, cooling system, brake system, hydraulic system and electrical system. The section summarized focuses on servicing the engine valves and connecting rod big-end bearings. It provides removal and installation instructions, component identification diagrams, and technical specifications for the valves and instructions to check the big-end bearings for wear.
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This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, brake system, hydraulic system, electrical system, and other components. The section on engine valves provides technical specifications, component identification, removal and installation instructions, and inspection guidelines for the valve train components.
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This service manual provides instructions for servicing and repairing loadall trucks. It contains sections covering various vehicle systems and components. The section summarized provides instructions for removing and installing the front case of a semi-automatic gearbox. Key steps include separating the front and rear cases, removing and installing clutch shaft assemblies in the correct order, checking clutch shaft end floats, and applying threadlocker to fasteners. Consumables like gasket material and threadlocker are listed.
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This service manual provides instructions for servicing and repairing loadall trucks. It contains sections covering the machine systems and components. The section summarized provides instructions for removing and installing the front case of a semi-automatic gearbox. Key steps include separating the front and rear cases, removing and installing clutch shaft assemblies in the correct order, checking clutch shaft end floats, and applying threadlocker to bolts. Consumables like gasket material and threadlocker are listed.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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Ever been troubled by the blinking sign and didn’t know what to do?
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Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
3. Page No.Contents
Section 1 - General Information
1 - i 1 - i
Introduction
About this Manual .................................................................................... 1 - 1
Machine Model and Serial Number .................................................... 1 - 1
Using the Service Manual .................................................................. 1 - 1
Section Numbering ............................................................................. 1 - 2
Left Side, Right Side ........................................................................... 1 - 2
Cross References ............................................................................... 1 - 2
Identifying your Machine .......................................................................... 1 - 3
Machine Identification Plate ............................................................... 1 - 3
Component Identification Plates ......................................................... 1 - 4
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ..................................... 1 - 9
Introduction ......................................................................................... 1 - 9
Bolts and Screws ................................................................................ 1 - 9
Hydraulic Connections ........................................................................... 1 - 13
'O' Ring Face Seal System ............................................................... 1 - 13
'Torque Stop' Hose System .............................................................. 1 - 16
JCB Standard Torque Settings .............................................................. 1 - 17
B.S.P. Port Connection (Colour Coded) ........................................... 1 - 17
Hose Ends and Flanged Fittings (Colour Coded) ............................. 1 - 18
Service Tools
Numerical List ........................................................................................ 1 - 19
Tool Detail Reference Section B - Body and Framework ...................... 1 - 20
Numerical List Section C - Electrics ...................................................... 1 - 24
Tool Detail Reference Section C - Electrics ........................................... 1 - 25
Numerical List Section E - Hydraulics ................................................... 1 - 26
Tool Detail Reference Section E- Hydraulics ......................................... 1 - 29
Numerical List Section F - Transmission ............................................... 1 - 33
Tool Detail Reference Section F - Transmission .................................... 1 - 34
Numerical List Section K - Engine ......................................................... 1 - 37
Tool Detail Reference Section K - Engine ............................................. 1 - 38
Service Consumables
Sealing and Retaining Compounds ....................................................... 1 - 39
Terms and Definitions
Colour Coding ........................................................................................ 1 - 41
Hydraulic Schematic Colour Codes .................................................. 1 - 41
4. Section 1 - General Information
1-1 1-19803/4170-15
Introduction
About this Manual
Machine Model and Serial Number
This manual provides information for the following
model(s) in the JCB machine range:
– 412S from machine serial number 535000.
– 414S from machine serial number 537000.
– 416S from machine serial number 543000.
Smoothshift transmission is installed from the following
models:
– 412S from machine serial number 535500.
– 414S from machine serial number 537300.
– 416S from machine serial number 543100.
Tier 3 EN474 machines from the following models
The information supplied in this manual for the 414S
machine also applies to the 416S machine except where
specified.
– 412S from SN 1421800 to 1421999
– 414S from SN 1242500 to 1242999
– 416S from SN 1243500 to 1243999.
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB
Distributor Service Engineers who are receiving, or have
received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of
hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
will specify.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety
statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a single figure it may be
varied by plus or minus 3%. Torque figures indicated are
for dry threads, hence for lubricated threads may be
reduced by one third.
The manufacturer's policy is one of continuous
improvement. The right to change the specification of the
machine without notice is reserved. No responsibility will
be accepted for discrepancies which may occur between
specifications of the machine and the descriptions
contained in this publication.
Finally, please remember above all else safety must come
first!
5. Section 1 - General Information
Introduction
About this Manual
1-2 1-29803/4170-15
Section Numbering
T11-005
The manual is compiled in sections, the first three are
numbered and contain information as follows:
The remaining sections are alphabetically coded and deal
with Dismantling, Overhaul etc. of specific components, for
example:
Section contents, technical data, circuit descriptions,
operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
Left Side, Right Side
In this manual, 'left' A and 'right' B mean your left and right
when you are seated correctly in the machine.
Cross References
T1-004_2
In this publication, page cross references are made by
presenting the subject title printed in bold, italic and
underlined. It is preceeded by the 'go to' symbol. The
number of the page upon which the subject begins, is
indicated within the brackets. For example: K Cross
References ( T 1-2).
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments
B Body and Framework, etc.
6. Section 1 - General Information
Introduction
Identifying your Machine
1-3 1-39803/4170-15
Identifying your Machine
Machine Identification Plate
Your machine has an identification plate mounted as
shown. The serial numbers of the machine and its major
units are stamped on the plate.
Note: The machine model and build specification is
indicated by the PIN. Refer to Typical Product
Identification Number (PIN).
The serial number of each major unit is also stamped on
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number.
This will prevent the wrong unit number being quoted when
replacement parts are ordered.
The machine and engine serial numbers can help identify
exactly the type of equipment you have.
Fig 1.
Typical Product Identification Number
T033160-2
Fig 2.
1 World Manufacturer Identification (3 Digits)
2 Model Number (3 Digits)
3 Loader End Type (1 Digit)
4 Designation (1 Digit)
5 Check Letter (1 Digit)
The Check Letter is used to verify the authenticity of
the machine's PIN.
6 Year of Manufacture (1 Digit)
7 Machine Serial Number (7 Digits)
Each machine has a unique serial number.
O = HT Loader End
Z = ZX Loader End
S = Farmmaster
O = None Farmmaster
I = India
7 = 2007 A = 2010
8 = 2008 B = 2011
9 = 2009 C = 2012
7. Section 1 - General Information
Introduction
Identifying your Machine
1-4 1-49803/4170-15
Explanation of a Vehicle Identification Number
1 World Manufacturer Identification, SLP = JCB
2 Machine Model, 412S0 = 412S
3 Year of Manufacture, (V = 1997, W = 1998, X = 1999,
Y = 2000, 1 = 2001, 2 = 2002, 3 = 2003, 4 = 2004)
4 Manufacturing Location (E = England)
5 Machine Serial Number (0527001)
Component Identification Plates
Engine Identification Number - Non JCB444
The engine serial number is stamped on a plate Y or Y
which is attached to the right side of the cylinder block,
near the fuel filter.
Note: For machines with the JCB 444 Series engine, see
K Typical Engine Identification Number ( T 1-5)
Fig 3. 412S Machines
Fig 4. 414S Machines
1 Engine Type,
a AA = 4-cylinder naturally aspirated
b AB = 4-cylinder turbo
2 Build Number
3 Country of Origin
4 Engine Sequence Number
5 Year of Manufacture
1 2 3 4 5
SLP 412S0 S E 0527001
1 2 3 4 5
AA 50261 U 500405 P
8. Section 1 - General Information
Introduction
Identifying your Machine
1-5 1-59803/4170-15
Typical Engine Identification Number
T1-005_3
Engine data labels A are located on the cylinder block at
position C and rocker cover D (if fitted). K Fig 5. ( T 1-5).
The data label contains important engine information and
includes the engine identification number E.
A typical engine identification number is explained as
follows:
1 Engine Type
S = 4.4 litre series.
2 Engine part number
3 Country of manufacture
U = United Kingdom
4 Engine Serial Number
5 Year of Manufacture
The last three parts of the engine identification number are
stamped on the cylinder block at position B.
C007820-C2
Fig 5. Engine
SA 320/40001 U 00001 04
1 2 3 4 5
JCB Dieselmax (Tier 2)
A = Naturally aspirated
B = Turbocharged
C = Turbocharged and intercooled
JCB Dieselmax (Tier 3)
D = Turbocharged
E = Electronic common rail fuel injection
F = Turbocharged and after-cooled
U 00001 04
BC
D
B
E
9. Section 1 - General Information
Introduction
Identifying your Machine
1-6 1-69803/4170-15
Transmission Identification Number
The Transmission serial number is stamped on the plate Z,
as shown.
Fig 6. 412S Machines
Fig 7. 414S Machines
10. Section 1 - General Information
Introduction
Identifying your Machine
1-7 1-79803/4170-15
ROPS/FOPS Certification Plates
Machines built to ROPS/FOPS standards have an
identification label attached to the inside of the cab.
The FOPS structure gives Level II Impact Protection
against falling objects (as defined in ISO 3449:2005).
T033720-2
Fig 8.
Definition of Terms
ROPS Roll Over Protection Structure
FOPS Falling Objects Protective Structure
11. Section 1 - General Information
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
1-9 1-99803/4170-16
Standard Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
Introduction
Some external fasteners on JCB machines are
manufactured using an improved type of corrosion
resistant finish. This type of finish is called Dacromet and
replaces the original Zinc and Yellow Plating used on
earlier machines.
The two types of fasteners can be readily identified by
colour and part number suffix. K Table 1. Fastener Types
( T 1-9).
Table 1. Fastener Types
Note: As the Dacromet fasteners have a lower torque
setting than the Zinc and Yellow fasteners, the torque
figures used must be relevant to the type of fastener.
Note: A Dacromet bolt should not be used in conjunction
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur.
Dacromet bolts are only used for external applications.
They are not used in applications such as gearbox or
engine joint seams or internal applications.
Bolts and Screws
Use the following torque setting tables only where no
torque setting is specified in the text.
Note: Dacromet fasteners are lubricated as part of the
plating process, do not lubricate.
Torque settings are given for the following conditions:
Condition 1
– Un-lubricated fasteners
– Zinc fasteners
– Yellow plated fasteners
Condition 2
– Zinc flake (Dacromet) fasteners
– Lubricated zinc and yellow plated fasteners
– Where there is a natural lubrication. For example,
cast iron components
Verbus Ripp Bolts
Fig 1.
Torque settings for these bolts are determined by the
application. Refer to the relevant procedure for the
required settings.
Fastener
Type
Colour Part No. Suffix
Zinc and
Yellow
Golden finish 'Z' (e.g. 1315/3712Z)
Dacromet Mottled silver finish 'D' (e.g. 1315/3712D)
18. Section 1 - General Information
Standard Torque Settings
Hydraulic Connections
1-16 1-169803/4170-16
'Torque Stop' Hose System
Fig 3.
`Torque Stop' Hoses 3-B screwed into adaptors 3-A seal
onto an 'O' ring 3-C which is compressed into a 45° seat
machined in the face of the adaptor port. To prevent the 'O'
ring being damages as a result of over tightening, 'Torque
Stop' Hoses have an additional shoulder 3-D, which acts
as a physical stop.
Note: Minimum dimension 3-E fixed by shoulder 3-D.
Table 12. BSP `Torque Stop' Hose - Torque Settings
BSP Hose Size Hexagon (A/F)
Nm kgf m lbf ftin. mm
1/8 14.0 14.0 1.4 10.0
1/4 19.0 27.0 2.7 20.0
3/8 22.0 40.0 4.1 30.0
1/2 27.0 55.0 5.6 40.0
5/8 30.0 65.0 6.6 48.0
3/4 32.0 95.0 9.7 70.0
1 38.0 120.0 12.2 89.0
1 1/4 50.0 189.0 19.3 140.0
1 1/2 55.0 244.0 24.9 180.0
20. Page No.Contents
Section 2 - Care and Safety
2 - i 2 - i
Safety Notices
Important Information .............................................................................. 2 - 1
The Operator Manual ......................................................................... 2 - 1
Safety Warnings ................................................................................. 2 - 1
Safety Check List ..................................................................................... 2 - 2
Safety - Yours and Others .................................................................. 2 - 2
General Safety ................................................................................... 2 - 2
Operating Safety ................................................................................ 2 - 4
Maintenance Safety ............................................................................ 2 - 7
Safety Labels ......................................................................................... 2 - 12
Introduction ....................................................................................... 2 - 12
Safety Label Identification ................................................................ 2 - 13
Part Numbers and Descriptions ....................................................... 2 - 15
21. Section 2 - Care and Safety
2 - 1 2 - 19803/4170-16
Safety Notices
Important Information
T1-042
The Operator Manual
!MWARNING
You and others can be killed or seriously injured if you
operate or maintain the machine without first studying
the Operator Manual. You must understand and follow
the instructions in the Operator Manual. If you do not
understand anything, ask your employer or JCB
dealer to explain it.
INT-1-4-2
Do not operate the machine without an Operator Manual,
or if there is anything on the machine you do not
understand.
Treat the Operator Manual as part of the machine. Keep it
clean and in good condition. Replace the Operator Manual
immediately if it is lost, damaged or becomes unreadable.
Safety Warnings
In this publication and on the machine, there are safety
notices. Each notice starts with a signal word. The signal
word meanings are given below.
!MDANGER
Denotes an extreme hazard exists. If proper
precautions are not taken, it is highly probable that the
operator (or others) could be killed or seriously
injured.
INT-1-2-1
!MWARNING
Denotes a hazard exists. If proper precautions are not
taken, the operator (or others) could be killed or
seriously injured.
INT-1-2-2
!MCAUTION
Denotes a reminder of safety practices. Failure to
follow these safety practices could result in injury to
the operator (or others) and possible damage to the
machine.
INT-1-2-3
This safety alert system identifies
important safety messages in this
manual. When you see this symbol, be
alert, your safety is involved, carefully
read the message that follows, and inform
other operators.
22. Section 2 - Care and Safety
Safety Notices
Safety Check List
2 - 2 2 - 29803/4170-16
Safety Check List
P4-1004_3
Safety - Yours and Others
INT-1-3-1_3
All machinery can be hazardous. When a machine is
correctly operated and properly maintained, it is a safe
machine to work with. But when it is carelessly operated or
poorly maintained it can become a danger to you (the
operator) and others.
In this manual and on the machine you will find warning
messages. Read and understand them. They tell you of
potential hazards and how to avoid them. If you do not fully
understand the warning messages, ask your employer or
JCB distributor to explain them.
But safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking what hazards there might be
and how to avoid them.
Do not work with the machine until you are sure that you
can control it.
Do not start any job until you are sure that you and those
around you will be safe.
If you are unsure of anything, about the machine or the job,
ask someone who knows. Do not assume anything.
Remember
BE CAREFUL
BE ALERT
BE SAFE
General Safety
T1-043
!MWARNING
To operate the machine safely you must know the
machine and have the skill to use it. You must abide by
all relevant laws, health and safety regulations that
apply to the country you are operating in. The
Operator Manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself trained
in the skills of using a machine before trying to work
with it. If you don't, you will not do your job well, and
you will be a danger to yourself and others.
INT-1-4-1
!MWARNING
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always be
alert for hazards.
INT-1-3-5
!MWARNING
Clothing
You can be injured if you do not wear the proper
clothing. Loose clothing can get caught in the
machinery. Wear protective clothing to suit the job.
Examples of protective clothing are: a hard hat, safety
shoes, safety glasses, a well fitting overall, ear-
protectors and industrial gloves. Keep cuffs fastened.
Do not wear a necktie or scarf. Keep long hair
restrained. Remove rings, watches and personal
jewellery.
INT-1-3-6_2
!MWARNING
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be aware
of medicines which can cause drowsiness.
INT-1-3-9_2
23. Section 2 - Care and Safety
Safety Notices
Safety Check List
2 - 3 2 - 39803/4170-16
!MWARNING
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
8-1-2-4
!MWARNING
Mobile Phones
Switch off your mobile phone before entering an area
with a potentially explosive atmosphere. Sparks in
such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
INT-3-3-9
!MWARNING
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
INT-1-3-7_2
!MWARNING
Raised Equipment
Never walk or work under raised equipment unless it
is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails or if
the control is operated (even with the engine stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
13-2-3-7_3
!MWARNING
Raised Machine
NEVER position yourself or any part of your body
under a raised machine which is not properly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
INT-3-3-7_1
!MDANGER
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
5-1-1-2
!MWARNING
Machine Modifications
This machine is manufactured in compliance with
legislative and other requirements. It should not be
altered in any way which could affect or invalidate any
of these requirements. For advice consult your JCB
Distributor.
INT-1-3-10_2
24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Section 2 - Care and Safety
Safety Notices
Safety Check List
2 - 4 2 - 49803/4170-16
Operating Safety
!MWARNING
Machine Condition
A defective machine can injure you or others. Do not
operate a machine which is defective or has missing
parts. Make sure the maintenance procedures in this
manual are completed before using the machine.
INT-2-1-2_2
!MWARNING
Machine Limits
Operating the machine beyond its design limits can
damage the machine, it can also be dangerous. Do not
operate the machine outside its limits. Do not try to
upgrade the machine performance with unapproved
modifications.
INT-2-1-4
!MWARNING
Engine/Steering Failure
If the engine or steering fails, stop the machine as
quickly as possible. Do not operate the machine until
the fault has been corrected.
INT-2-1-5
!MWARNING
Exhaust Gases
Breathing the machine exhaust gases can harm and
possibly kill you. Do not operate the machine in closed
spaces without making sure there is good ventilation.
If possible, fit an exhaust extension. If you begin to
feel drowsy, stop the machine at once and get into
fresh air.
INT-2-1-10_2
!MWARNING
Work Sites
Work sites can be hazardous. Inspect the site before
working on it. You could be killed or injured if the
ground gives way under your machine or if piled
material collapses onto it. Check for potholes and
hidden debris, logs, ironwork etc. Any of these could
cause you to lose control of your machine. Check for
utilities such as electric cables (overhead and
underground), gas and water pipes etc. Mark the
positions of the underground cables and pipes. Make
sure that you have enough clearance beneath
overhead cables and structures.
INT-2-2-1_2
!MWARNING
Communications
Bad communications can cause accidents. Keep
people around you informed of what you will be doing.
If you will be working with other people, make sure any
hand signals that may be used are understood by
everybody. Work sites can be noisy, do not rely on
spoken commands.
INT-2-2-3
!MWARNING
Parking
An incorrectly parked machine can move without an
operator. Follow the instructions in the Operator
Manual to park the machine correctly.
INT-2-2-4_2
!MWARNING
Banks and Trenches
Banked material and trenches can collapse. Do not
work or drive too close to banks and trenches where
there is danger of collapse.
INT-2-2-5
!MWARNING
Before moving the machine onto the trailer, make sure
that the trailer and ramp are free from oil, grease and
ice. Remove oil, grease and ice from the machine
tyres. Make sure the machine will not foul on the ramp
angle. See Static Dimensions in SPECIFICATION
section for the minimum ground clearance of your
machine.
2-2-7-5_1
26. Section 2 - Care and Safety
Safety Notices
Safety Check List
2 - 5 2 - 59803/4170-16
!MWARNING
Safety Barriers
Unguarded machines in public places can be
dangerous. In public places, or where your visibility is
reduced, place barriers around the work area to keep
people away.
INT-2-2-8
!MDANGER
Sparks
Explosions and fire can be caused by sparks from the
exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
INT-2-2-10
!MWARNING
Hazardous Atmospheres
This machine is designed for use in normal out door
atmospheric conditions. It should not be used in an
enclosed area without adequate ventilation. Do not
use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB Distributor.
INT-2-1-14
!MCAUTION
Regulations
Obey all laws, work site and local regulations which
affect you and your machine.
INT-1-3-3
!MWARNING
Practice
You or others can be killed or seriously injured if you
do unfamiliar operations without first practising them.
Practise away from the work site on a clear area. Keep
other people away. Do not perform new operations
until you are sure you can do them safely.
INT-2-1-1
!MWARNING
Airborne particles of light combustible material such
as straw, grass, wood shavings, etc. must not be
allowed to accumulate within the engine compartment
or in the propshaft guards (when fitted). Inspect these
areas frequently and clean at the beginning of each
work shift or more often if required. Before opening
the engine cover, ensure that the top is clear of debris.
5-3-1-12_3
!MWARNING
Keep the machine controls clean and dry. Your hands
and feet could slide off slippery controls. If that
happens you could lose control of the machine.
2-2-3-6
!MWARNING
Visibility
Accidents can be caused by working in poor visibility.
Use your lights to improve visibility. Keep the road
lights, windows and mirrors clean.
Do not operate the machine if you cannot see clearly.
5-1-4-7
!MWARNING
Electrical Power Cables
You could be electrocuted or badly burned if you get
the machine or its attachments too close to electrical
power cables.
You are strongly advised to make sure that the safety
arrangements on site comply with the local laws and
regulations concerning work near electric power lines.
Before you start using the machine, check with your
electricity supplier if there are any buried power
cables on the site.
There is a minimum clearance required for working
beneath overhead power cables. You must obtain
details from your local electricity supplier.
2-2-5-4
27. Section 2 - Care and Safety
Safety Notices
Safety Check List
2 - 6 2 - 69803/4170-16
!MCAUTION
If you have an attachment which is not covered in the
Operator Manual do not install it, use it or remove it
until you have obtained, read and understood the
pertinent information. Install attachments only on the
machines for which they were designed.
5-5-1-1_2
!MWARNING
Use only the JCB approved attachments that are
specified for your machine. Operating with non-
specified attachments can overload the machine,
causing possible damage and machine instability
which could result in injury to yourself or others.
The use of non-approved attachments could invalidate
your warranty.
2-4-5-2_1
!MDANGER
Working Platform
Using the machine as a working platform is
hazardous; you can fall off and be killed or injured.
Never use the machine as a working platform.
5-1-5-9
!MWARNING
The engine has exposed rotating parts. Switch OFF the
engine before working in the engine compartment. Do
not use the machine with the engine cover open.
5-2-6-5
!MWARNING
You could be killed or seriously injured if you operate
a machine with a damaged or missing ROPS/FOPS. If
the Roll Over Protection Structure (ROPS)/Falling
Objects Protection Structure (FOPS) has been in an
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are
not approved by the manufacturer may be dangerous
and will invalidate the ROPS/FOPS certification.
INT-2-1-9_6
!MWARNING
Travelling at High Speeds
Travelling at high speeds can cause accidents. Do not
reverse in a high gear with full throttle. Always travel
at a safe speed to suit working conditions.
INT-5-3-3
!MWARNING
High Loads
A high load can block your view and reduce the
machine's stability. Travel with the load low to the
ground. Travel slowly and with caution over rough,
muddy or loose surfaces.
5-1-3-2
!MWARNING
Slopes
When transporting a load on a slope, drive slowly and
keep the load uphill of the machine. This will increase
stability.
5-1-4-1
!MWARNING
Hillsides
Operating the machine on hillsides can be dangerous
if proper precautions are not taken. Ground conditions
can be changed by rain, snow, ice etc. Check the site
carefully. Operate in first gear on hillsides, when
applicable, keep all attachments low to the ground.
Never coast down a hill with the engine off or the
transmission in neutral.
INT-2-2-7
!MWARNING
Controls
You or others can be killed or seriously injured if you
operate the control levers from outside the machine.
Operate the control levers only when you are correctly
seated.
0179_2
!MCAUTION
Passengers
Passengers in or on the machine can cause accidents.
Do not carry passengers.
INT-2-2-2_1