This service manual provides instructions for servicing JCB machines 411HT, 413S, and 417HT. It contains sections on various machine systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. The section on the fuel and exhaust system includes subsections that provide introductions, component identifications, check procedures, and removal/installation steps for the inlet manifold, outlet manifold, and general exhaust system components. Safety precautions are outlined regarding working with hot or hazardous exhaust components.
Jcb 2 dxl super loader service repair manual (from 2475501 to 2475700)ufjjsjekkemd
This service manual section provides information on servicing the cooling system for a 2DXL machine. It details the components of the cooling system, including the radiator, expansion tank, water pump, and hoses. Guidelines are provided on draining and filling the cooling system, checking for leaks, and troubleshooting common cooling system issues like low coolant level or overheating. Safety precautions are outlined, and maintenance steps like checking coolant level and quality are described.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb 45 z 1 compact excavator service repair manual sn from 2683176 to 2683220ufdjjdjfjksekmmd
This document provides a summary of key information from a service manual for compact excavators. It discusses the exhaust system, including components like the inlet manifold, outlet manifold, and catalyst. The 3-sentence summary is:
The document is a service manual that provides information on inspecting, removing, and installing components of the exhaust system for compact excavators, including the inlet manifold, outlet manifold, and catalyst, with details on their purpose, components, and maintenance procedures.
Massey ferguson mf 1045 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1045 compact tractor. It includes over 100 individual part items organized into sections for the engine block, camshaft, pistons, cylinder head, lubrication system, and gasket sets. The parts listed range from large components like the engine block to smaller individual items like bolts, pins, and seals.
Massey ferguson mf 1035 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1035 compact tractor. It includes 47 numbered items with part numbers, quantities, descriptions, and additional comments or part number variants. The parts include the engine block, bolts, locators, plugs, studs, pins, bushings, gaskets, and the oil pan.
Massey ferguson mf 1030 l compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list for the electric PTO clutch and auxiliary hydraulics for an MF 1030 L compact tractor with the serial number 651579EA. It includes 74 numbered parts with descriptions and quantities for the electric PTO clutch and 29 numbered parts for the auxiliary hydraulics system, noting this was used on early production tractors. Key parts listed include the clutch kit, plates, coils, shafts, bearings, switches, and wires.
Massey ferguson mf 1030 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1030 compact tractor. It includes 46 items that make up the cylinder block and oil pan, with part numbers, quantities, descriptions, and comments identifying different part variants. The document provides similarly detailed parts lists and descriptions for other systems of the tractor like the camshaft, timing gear, pistons, and cylinder head.
Massey ferguson mf 1020 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1020 compact tractor with the part number 651506EA. It includes 50 individual parts with descriptions and part numbers. The parts listed are for the cylinder block, bolts, locators, shafts, plates, adapters, plugs, studs, pins, bushes, guides, gaskets, screws, worm gear, dipstick, unions and the oil pan. Reference information is provided for bolt types and production dates.
Jcb 2 dxl super loader service repair manual (from 2475501 to 2475700)ufjjsjekkemd
This service manual section provides information on servicing the cooling system for a 2DXL machine. It details the components of the cooling system, including the radiator, expansion tank, water pump, and hoses. Guidelines are provided on draining and filling the cooling system, checking for leaks, and troubleshooting common cooling system issues like low coolant level or overheating. Safety precautions are outlined, and maintenance steps like checking coolant level and quality are described.
Jcb 3 cx backhoe loader service repair manual sn from 2442701 to 2451000fusefjskekkmem
This service manual section provides information on servicing the crankshaft and related components on a backhoe loader. It includes identification of parts, technical specifications, operation descriptions, removal and installation instructions, and check/inspection procedures. Proper cleaning and installation of the crankshaft oil seal is critical to prevent oil leakage. Removal and installation of the crankshaft requires carefully following all steps while ensuring components remain clean and undamaged.
Jcb 45 z 1 compact excavator service repair manual sn from 2683176 to 2683220ufdjjdjfjksekmmd
This document provides a summary of key information from a service manual for compact excavators. It discusses the exhaust system, including components like the inlet manifold, outlet manifold, and catalyst. The 3-sentence summary is:
The document is a service manual that provides information on inspecting, removing, and installing components of the exhaust system for compact excavators, including the inlet manifold, outlet manifold, and catalyst, with details on their purpose, components, and maintenance procedures.
Massey ferguson mf 1045 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1045 compact tractor. It includes over 100 individual part items organized into sections for the engine block, camshaft, pistons, cylinder head, lubrication system, and gasket sets. The parts listed range from large components like the engine block to smaller individual items like bolts, pins, and seals.
Massey ferguson mf 1035 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1035 compact tractor. It includes 47 numbered items with part numbers, quantities, descriptions, and additional comments or part number variants. The parts include the engine block, bolts, locators, plugs, studs, pins, bushings, gaskets, and the oil pan.
Massey ferguson mf 1030 l compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list for the electric PTO clutch and auxiliary hydraulics for an MF 1030 L compact tractor with the serial number 651579EA. It includes 74 numbered parts with descriptions and quantities for the electric PTO clutch and 29 numbered parts for the auxiliary hydraulics system, noting this was used on early production tractors. Key parts listed include the clutch kit, plates, coils, shafts, bearings, switches, and wires.
Massey ferguson mf 1030 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1030 compact tractor. It includes 46 items that make up the cylinder block and oil pan, with part numbers, quantities, descriptions, and comments identifying different part variants. The document provides similarly detailed parts lists and descriptions for other systems of the tractor like the camshaft, timing gear, pistons, and cylinder head.
Massey ferguson mf 1020 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1020 compact tractor with the part number 651506EA. It includes 50 individual parts with descriptions and part numbers. The parts listed are for the cylinder block, bolts, locators, shafts, plates, adapters, plugs, studs, pins, bushes, guides, gaskets, screws, worm gear, dipstick, unions and the oil pan. Reference information is provided for bolt types and production dates.
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Massey ferguson mf 1010 compact tractor (hydro) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1010 compact tractor with a hydrostatic transmission. It includes over 50 items ranging from engine blocks and gaskets to pistons, crankshafts, and lubrication system parts. Each item lists the part number, quantity, description, and any additional comments. The parts are organized into sections covering the engine block, camshaft/timing gears, pistons and crankshaft, cylinder head, and lubrication system.
Massey ferguson mf 855 e combines, includes mf 750, 16922480 parts catalogu...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 855 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, flanges, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson mf 850 combines, includes mf 750, 16922480 parts catalogue ...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 850 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, bushings, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson 1020 tractor (hydro. transmission) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson 1020 tractor with a hydrostatic transmission. It is broken into multiple pages that list parts by component groups like the cylinder block, camshaft, pistons, cylinder head, and more. Each item includes the part number, quantity required, and a text description. Notes are provided to indicate variations in part numbers for different tractor models or production periods.
Massey ferguson 855 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering link rods, cylinders, joints, arms, and torsion bars.
- Key steps include draining fluids, removing attachments, wheels, and covers, and using extractors or bolts as levers to remove components like bushings, seals, and pins from joints and arms.
- Proper support of components and replacement of worn seals and bushings is emphasized during disassembly and reinstallation.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering linkages, suspension cylinder, lower arms, and torsion bars.
- Key steps include draining fluids, removing attachments, loosening nuts and bolts, and using tools like hoists, slings, and extractors to separate components.
- Proper support of components is emphasized during removal and installation, as is checking dimensions, replacing seals and bushings, lubricating, and torquing fasteners to the specified values.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d l excavator (prefix pal) service repair manual (pal0000...hfjsejdkemmn
This document provides the disassembly and assembly procedures for the final drive of an excavator. It lists the required tools and parts. The disassembly procedure involves removing 32 individual parts in 32 numbered steps. The assembly procedure reverses the disassembly process in 27 numbered steps, and provides details on installing bearings, seals, and adjusting clearances using specialized tools and presses. Proper cleaning, lubrication, and torque specifications are noted throughout.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...hfjsejdkemmn
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, inspection of parts, and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar cat 325 d l excavator (prefix mcl) service repair manual (mcl0000...hfjsejdkemmn
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are removed through actions like lifting, driving pins, using retaining ring pliers, and pressing components out of carriers. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsejdkemmn
This document provides the disassembly procedure for a 325D L excavator travel motor. Key steps include:
1. Removing the travel motor and cleaning/marking components for reassembly.
2. Disassembling the travel motor housing and removing internal components like seals, springs, plates, and shafts.
3. Cleaning all parts thoroughly before reassembly and reinstalling components in reverse order, taking care to align marks and apply threadlocker as needed.
Caterpillar cat 325 d l excavator (prefix kdg) service repair manual (kdg0000...hfjsejdkemmn
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley, and crankshaft front seal. The procedures include using various tools to remove bolts, drilling holes, pulling components, and applying sealant.
2. Detailed steps are given for each procedure, including required tools and torque specifications for bolts. Safety notices are also included to keep parts clean and contain fluids.
3. Installation is generally the reverse of removal, with sealant or threadlock applied as needed and components torqued to the specified values.
Caterpillar cat 325 d l excavator (prefix kbe) service repair manual (kbe0000...hfjsejdkemmn
The document provides assembly instructions for a final drive in 3 steps:
1. Clean and inspect parts, apply lubricants, and install bearings and seals.
2. Adjust bearing preload using shims between the bearing cone and coupling gear.
3. Assemble the planetary gears, carrier, and housing, applying torque to fasteners and stakes to shafts.
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Massey ferguson mf 1010 compact tractor (hydro) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1010 compact tractor with a hydrostatic transmission. It includes over 50 items ranging from engine blocks and gaskets to pistons, crankshafts, and lubrication system parts. Each item lists the part number, quantity, description, and any additional comments. The parts are organized into sections covering the engine block, camshaft/timing gears, pistons and crankshaft, cylinder head, and lubrication system.
Massey ferguson mf 855 e combines, includes mf 750, 16922480 parts catalogu...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 855 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, flanges, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson mf 850 combines, includes mf 750, 16922480 parts catalogue ...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 850 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, bushings, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson 1020 tractor (hydro. transmission) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson 1020 tractor with a hydrostatic transmission. It is broken into multiple pages that list parts by component groups like the cylinder block, camshaft, pistons, cylinder head, and more. Each item includes the part number, quantity required, and a text description. Notes are provided to indicate variations in part numbers for different tractor models or production periods.
Massey ferguson 855 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering link rods, cylinders, joints, arms, and torsion bars.
- Key steps include draining fluids, removing attachments, wheels, and covers, and using extractors or bolts as levers to remove components like bushings, seals, and pins from joints and arms.
- Proper support of components and replacement of worn seals and bushings is emphasized during disassembly and reinstallation.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering linkages, suspension cylinder, lower arms, and torsion bars.
- Key steps include draining fluids, removing attachments, loosening nuts and bolts, and using tools like hoists, slings, and extractors to separate components.
- Proper support of components is emphasized during removal and installation, as is checking dimensions, replacing seals and bushings, lubricating, and torquing fasteners to the specified values.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d l excavator (prefix pal) service repair manual (pal0000...hfjsejdkemmn
This document provides the disassembly and assembly procedures for the final drive of an excavator. It lists the required tools and parts. The disassembly procedure involves removing 32 individual parts in 32 numbered steps. The assembly procedure reverses the disassembly process in 27 numbered steps, and provides details on installing bearings, seals, and adjusting clearances using specialized tools and presses. Proper cleaning, lubrication, and torque specifications are noted throughout.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...hfjsejdkemmn
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, inspection of parts, and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar cat 325 d l excavator (prefix mcl) service repair manual (mcl0000...hfjsejdkemmn
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are removed through actions like lifting, driving pins, using retaining ring pliers, and pressing components out of carriers. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsejdkemmn
This document provides the disassembly procedure for a 325D L excavator travel motor. Key steps include:
1. Removing the travel motor and cleaning/marking components for reassembly.
2. Disassembling the travel motor housing and removing internal components like seals, springs, plates, and shafts.
3. Cleaning all parts thoroughly before reassembly and reinstalling components in reverse order, taking care to align marks and apply threadlocker as needed.
Caterpillar cat 325 d l excavator (prefix kdg) service repair manual (kdg0000...hfjsejdkemmn
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley, and crankshaft front seal. The procedures include using various tools to remove bolts, drilling holes, pulling components, and applying sealant.
2. Detailed steps are given for each procedure, including required tools and torque specifications for bolts. Safety notices are also included to keep parts clean and contain fluids.
3. Installation is generally the reverse of removal, with sealant or threadlock applied as needed and components torqued to the specified values.
Caterpillar cat 325 d l excavator (prefix kbe) service repair manual (kbe0000...hfjsejdkemmn
The document provides assembly instructions for a final drive in 3 steps:
1. Clean and inspect parts, apply lubricants, and install bearings and seals.
2. Adjust bearing preload using shims between the bearing cone and coupling gear.
3. Assemble the planetary gears, carrier, and housing, applying torque to fasteners and stakes to shafts.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. 18 - Fuel and Exhaust System
24 - Exhaust
00 - General
18 - 71 9813/2850-3 18 - 71
00 - General
Introduction .................................................... 18-71
Health and Safety .......................................... 18-72
Check (Condition) .......................................... 18-72
Introduction
The exhaust system is used to guide exhaust gases
away from the controlled combustion inside the
engine by means of an exhaust pipe. Depending
on the machine design, the exhaust gas may flow
through the following components:
• Cylinder head and exhaust manifold.
• Turbocharger to increase the engine power (if
installed).
• A catalytic converter or EGR (Exhaust Gas
Recirculation) system to reduce air pollution (if
installed).
• SCR (Selective Catalytic Reduction) (if
installed). In SCR system exhaust gases
pass through the DEF (Diesel Exhaust Fluid)
injection chamber to lower the NOx (Nitrogen
Oxide) concentration in the exhaust gases.
• A silencer or muffler to reduce noise (if
installed).
The exhaust pipe carries the toxic and noxious gases
away from the users of the machine. Note machines
or generators that work indoors can quickly fill an
enclosed space with carbon monoxide or other
poisonous exhaust gases if they are not properly
vented to the outdoors.
3. 18 - Fuel and Exhaust System
24 - Exhaust
00 - General
18 - 72 9813/2850-3 18 - 72
Health and Safety
Exhaust Gases
Machine exhaust gases can harm and possibly kill
you or bystanders if they are inhaled. Do not operate
the machine in closed spaces without making sure
there is good ventilation. If possible, install an
exhaust extractor. If you begin to feel drowsy, stop
the machine at once and get into fresh air.
Sparks
Explosions and fire can be caused by sparks from
the exhaust or the electrical system. Do not use the
machine in closed areas where there is flammable
material, vapour or dust.
Hazardous Atmospheres
This machine is designed for use in normal out
door atmospheric conditions. It must not be used
in an enclosed area without adequate ventilation.
Do not use the machine in a potentially explosive
atmosphere, i.e. combustible vapours, gas or dust,
without first consulting your JCB dealer.
Hot Components
Touching hot surfaces can burn skin. The engine and
machine components will be hot after the unit has
been running. Allow the engine and components to
cool before servicing the unit.
WARNING! The engine has exposed rotating parts.
Switch off the engine before working in the engine
compartment. Do not use the machine with the
engine cover open.
Check (Condition)
Excessive smoke from the exhaust stack combined
with a complaint of low power could be as a result of:
• Dirt or dust (unfiltered air) ingested directly into
the engine, resulting in damage to the cylinder
bores, there will also be a possible increase in
oil consumption.
• Air leaks from the air hose connections.
• Exhaust manifold leaks.
4. 18 - Fuel and Exhaust System
24 - Exhaust
03 - Inlet Manifold
18 - 73 9813/2850-3 18 - 73
03 - Inlet Manifold
Introduction .................................................... 18-73
Component Identification ............................... 18-74
Check (Condition) .......................................... 18-74
Remove and Install ....................................... 18-75
Introduction
The inlet manifold (or intake manifold) supplies
combustion air to the cylinders in compression
ignition engines or the air/fuel mixture for spark
ignition engines (except most direct injection spark
ignition engines). Even distribution of the air or
air/fuel is important to optimize the efficiency and
performance of the engine.
The manifold is required to be air tight under pressure
and vacuum conditions and can be required to
provide mounting points for sensors, grid heaters,
throttle bodies and other components depending on
the engine type and specification.
5. 18 - Fuel and Exhaust System
24 - Exhaust
03 - Inlet Manifold
18 - 74 9813/2850-3 18 - 74
Component Identification
Figure 344.
1
1 Inlet Manifold
Check (Condition)
1. Check the manifold mating faces for signs of
damage and distortion.
2. Check the manifold casting for signs of cracks.
3. Renew the manifold if there are any signs of
defect.
6. 18 - Fuel and Exhaust System
24 - Exhaust
03 - Inlet Manifold
18 - 75 9813/2850-3 18 - 75
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the fuel rail assembly. Refer to (PIL
18-18).
Figure 345.
2
3
3
4
5
12
8
9
11 10
6
7
13
1
1 Inlet manifold 2 Manifold gasket
3 Flanged hexagon bolt (x8) 4 Fuel rail mount
5 Screw (x4) 6 EGR (Exhaust Gas Recirculation) mixer tube
7 EGR Plug 8 Inlet manifold adaptor / throttle valve (not
shown)
9 Throttle O-ring 10 Flanged hexagon bolt (x4)
11 Inlet manifold bracket 12 Bolt M6 x 16mm (x1)
13 Bolt M8 x 25mm (x1)
Remove
1. Disconnect the TMAP (Temperature Manifold Air
Pressure) sensor electrical connector.
2. Disconnect the air inlet hose.
3. Remove the bolts 3 and lift the inlet manifold from
the cylinder head. Discard the gasket.
4. Cap the inlet ports with blanking caps to prevent
ingress of dirt.
5. Inspect the manifold, refer to Check Condition
(PIL 18-24).
7. 18 - Fuel and Exhaust System
24 - Exhaust
03 - Inlet Manifold
18 - 76 9813/2850-3 18 - 76
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the manifold gasket.
3. Loosely assemble the manifold, together with the
new inlet gasket to the cylinder head, use the two
bolts (one at each end).
4. With the manifold and gasket in position, install
the remaining six bolts.
5. Tighten the bolts to the correct torque value.
Table 148. Torque Values
Item Nm
3 43
8. 18 - Fuel and Exhaust System
24 - Exhaust
04 - Outlet Manifold
18 - 77 9813/2850-3 18 - 77
04 - Outlet Manifold
Introduction .................................................... 18-77
Component Identification ............................... 18-78
Check (Condition) .......................................... 18-78
Remove and Install ....................................... 18-79
Introduction
The exhaust outlet manifold collects the exhaust
gases from the multiple cylinders and deliver it to the
turbocharger (if installed) or the exhaust pipe.
9. 18 - Fuel and Exhaust System
24 - Exhaust
04 - Outlet Manifold
18 - 78 9813/2850-3 18 - 78
Component Identification
Figure 346.
A B
A Exhaust manifold
B Manifold gasket and heat shield
Check (Condition)
1. Check the manifold mating faces for signs of
damage and distortion.
2. Check the manifold casting for signs of cracks.
3. Renew the manifold if there are any signs of
defect.
4. Visually inspect for leaks at the exhaust manifold.
Make sure all gaskets are in good condition,
replace as required.
10. 18 - Fuel and Exhaust System
24 - Exhaust
04 - Outlet Manifold
18 - 79 9813/2850-3 18 - 79
Remove and Install
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Disconnect the oil pipes to the turbocharger, refer
to (PIL 18-36).
Figure 347.
2
1
3
1 Exhaust manifold 2 Fixing bolts M10 x 57mm (x8)
3 Manifold gasket
Remove
1. Remove the upper four bolts.
2. Loosen the lower four bolts and lift the exhaust
manifold from the cylinder head. Remove the
bolts and discard the gasket.
3. Cap the exhaust ports to prevent ingress of dirt.
4. Inspect the manifold, refer to Check Condition
(PIL 18-24).
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Renew the manifold gasket.
3. Install the lower four bolts, together with the new
exhaust gasket to the cylinder head (screw in the
bolts approximately to a length of 8 mm).
4. Rest the manifold in position on the row of
lower bolts by locating the slots, then install the
remaining four upper bolts.
5. Tighten the bolts to the correct torque value.
Refer to Torque and Angle Tightening procedure
(PIL 72-00 ).
After Installation
1. Reconnect the oil pipes to the turbocharger (if
installed).
11. 18 - Fuel and Exhaust System
24 - Exhaust
04 - Outlet Manifold
18 - 80 9813/2850-3 18 - 80
2. Install the exhaust pipe and the silencer box.
3. Start the engine and check for exhaust leaks.
Table 149. Torque Table
Item Torque Value
(Nm)
Torque Angle
(Degrees)
2 (First Stage) 25
2 (Final Stage) +90
12. 18 - Fuel and Exhaust System
35 - Turbocharger
00 - General
18 - 95 9813/2850-3 18 - 95
00 - General
Introduction .................................................... 18-95
Component Identification ............................... 18-96
Operation ....................................................... 18-97
Check (Condition) .......................................... 18-97
Check (Operation) ......................................... 18-98
Remove and Install ....................................... 18-99
Introduction
The turbocharger (turbo) is a turbine driven forced
induction device that makes an engine more efficient
and helps to produce more power for its size.
Engine exhaust gasses drive a turbine, which in turn
drives a compressor via a common shaft. The shaft
bearings are lubricated by a feed from the engine
lubrication system.
A turbocharged engine is more powerful and efficient
than a naturally aspirated engine because the turbine
forces more air, and proportionately more fuel, into
the combustion chamber than atmospheric pressure
alone.
14. 18 - Fuel and Exhaust System
35 - Turbocharger
00 - General
18 - 97 9813/2850-3 18 - 97
Operation
The single stage exhaust turbocharger is installed on
this machine. On this turbocharger the electronically
controlled wastegate valve controls the charge air
pressure. The electronically controlled wastegate
valve does the following functions:
• It permits the adjustment of optimum charge air
pressure throughout the full load range
• It takes other system factors into account which
influence the exhaust gas and charge air flow.
These are mentioned below:
• exhaust gas recirculation
• charge-air cooling
• exhaust brake
• temperature and pressure of intake air
• fuel injection data
• It improves the engine torque characteristics
across the full engine speed range, particularly
for low engine speeds
• It reduces fuel consumption
• It reduces pollutant emissions
Check (Condition)
1. Visually inspect for leaks at the turbocharger.
Make sure all gaskets are in good condition,
replace as required.
2. Check the turbine and compressor blades inside
the turbocharger rotate freely and smoothly by
hand. If the blades are stiff to turn, or damaged
the turbocharger must be replaced.
3. Make sure that the oil feed pipe and oil drain pipe
are clear and free from debris and sludge.
4. Check the turbine shaft running clearance.
4.1. Place the stylus of a DTI (Dial Test Indicator)
against the shaft.
4.2. Move the shaft sideways.
Figure 358.
4.3. Make sure that the turbine shaft running
clearance is within the specified limits.
Refer to Turbocharger, Technical Data (PIL
18-35).
5. Check the shaft end float.
5.1. Place the stylus of the DTI against the end
of the shaft.
15. 18 - Fuel and Exhaust System
35 - Turbocharger
00 - General
18 - 98 9813/2850-3 18 - 98
Figure 359.
5.2. Move the shaft axially.
5.3. Make sure that the shaft end float is within
the specified limits. Refer to Turbocharger,
Technical Data (PIL 18-35).
Check (Operation)
To maximise the duration of the turbocharger follow
the rules described below.
Start-up
Start the engine and keep it at idle speed for about a
minute. The oil operating pressure is reached within
a few seconds, but it is useful to allow the moving
parts to warm up in good lubrication conditions.
Immediately increasing the engine speed after start
up will result in the turbocharger running at high rpm
with less than optimal lubrication. This may lead to
premature failure of the turbocharger.
After maintenance
When carrying out maintenance on the engine
or turbocharger, pre-lubricate the oil inlet of the
turbocharger by adding clean lubricant until it is
completely full. After pre-lubrication, let the engine
run via the starter motor without firing (engine /
fuel pump stop out) to allow the oil to circulate
through the complete system under pressure. Upon
engine start-up, make it run at idle speed for a few
minutes, allowing the oil and bearings system to work
satisfactorily.
Low temperature air or engine inactivity
If the engine has been inactive for a certain period
of time or the air temperature is very low, start
the engine and then let it run at idle speed. This
enables the oil to go into the lubrication system
before applying high loads and speeds to the engine
and turbocharger.
Engine shutdown
Before switching the engine off after intense activity,
you must allow the turbocharger to cool down, let the
engine run at idle speed for at least 2 minutes to allow
the turbocharger to cool.
Engine at idle speed
Avoid running the engine at idle speed for long
periods (above 20-30 minutes). Idle operation leads
to low pressure values in the turbocharger, which
may cause oil leaks from the seals at the ends of
the turbo bearing shaft. Even if this does not cause
damage, it can cause blue smoke from the exhaust
when the engine speed and load are increased.
16. 18 - Fuel and Exhaust System
35 - Turbocharger
00 - General
18 - 99 9813/2850-3 18 - 99
Remove and Install
Figure 360.
7.3,47.4
7.5
12
7
7.3,13
2
8
7.2
3
6
8.8 5
1 9
11
1 Turbocharger 2 Exhaust manifold
3 Oil feed pipe (turbo bearing) 4 Banjo bolts M12
5 Oil drain pipe (turbo bearing) 6 Fixing bolts (x2)
7 Pipe adaptor (oil drain connection) 8 Retaining nuts (x4)
11 Pipe clip 12 Bolt - pipe adaptor ( oil drain connection)
13 Banjo bolts M16
Before Removal
1. This procedure requires service parts. Make sure
you have obtained the correct parts before you
start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on.
If the engine has been running, make sure the
engine has cooled sufficiently before you start.
3. Remove the ignition key.
4. Get access to the engine.
5. Drain the cooling system.
Remove
1. Disconnect the air induction hose at the inlet
manifold and turbocharger. Remove the hose.
2. Remove the pipe clip. Undo fixing bolts and
remove the oil drain pipe. Note that the pipe pulls
17. 18 - Fuel and Exhaust System
35 - Turbocharger
00 - General
18 - 100 9813/2850-3 18 - 100
off the pipe adaptor, leaving the adaptor in place.
Cap the open ports to prevent ingress of dirt.
Discard the O-ring and the gasket.
3. Undo the banjo bolts at each end of the oil
feed pipe, remove the pipe. Cap the open ports
to prevent ingress of dirt. Discard the sealing
washers.
4. Remove the exhaust manifold from the cylinder
head complete with the turbocharger still
installed, refer to Exhaust Manifold-Removal
and Replacement. Discard the exhaust manifold
gasket.
5. With the exhaust manifold removed from the
engine, undo the nuts and separate the
turbocharger from the manifold. Discard the
gasket.
6. If the turbocharger is to be replaced remove the
bolts and pipe adaptor. Discard the gasket.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Check the condition of the turbocharger (PIL
18-35)
3. Prime the top of the turbo with 200ml of fresh
clean engine oil. It is Important: not to run the new
turbo dry.
4. Renew all `O' rings, sealing washers and
gaskets.
5. Note that the exhaust manifold gasket also
functions as a heat shield. Be sure to position the
gasket the correct way round.
6. Tighten the nuts, bolts and banjo bolts to the
correct torque value.
Table 152. Torque Values
Item Nm
4 21
6 24
8 24
13 36
18. 18 - Fuel and Exhaust System
35 - Turbocharger
03 - Actuator
18 - 101 9813/2850-3 18 - 101
03 - Actuator
Introduction
The turbocharger actuator is used for the electronic
charge air pressure regulation. The turbocharger
actuator is also called the charge pressure regulator.
The ECM (Engine Control Module) sends a signal
to the turbocharger actuator to actuate the charge
air pressure flap (wastegate valve) and through a
mechanical linkage turbocharger actuator operates
the charge air pressure flap (wastegate valve).
Depending on the flap position, either the entire
exhaust gas is routed to the turbine or part of the
exhaust gas is routed to the exhaust pipe upstream
of the turbine.
The turbocharger actuator is cooled with coolant.
19. 18 - Fuel and Exhaust System
96 - Fuel Pipe
00 - General
18 - 114 9813/2850-3 18 - 114
Health and Safety
WARNING Do not open the high pressure fuel
system with the engine running. Engine operation
causes high fuel pressure. High pressure fuel
spray can cause serious injury or death.
Notice: Do not allow dirt to enter the fuel
system. Before disconnecting any part of the fuel
system, thoroughly clean around the connection.
When a component has been disconnected, for
example a fuel pipe, always fit protective caps
and plugs to prevent dirt ingress. Failure to follow
these instructions will lead to dirt entering the
fuel system. Dirt in the fuel system will seriously
damage the fuel injection equipment and could be
expensive to repair.
20. 18 - Fuel and Exhaust System
96 - Fuel Pipe
00 - General
18 - 115 9813/2850-3 18 - 115
Component Identification
Figure 369.
B
G
A
A
A
A
E
F
A Pipe assembly high pressure - Rail to injector
(x4)
B Pipe assembly high pressure - Pump to rail
C Pipe low pressure - Fuel lift pump and pre-filter/
water separator (not shown)
D Pipe low pressure - Fuel filter to high pressure
pump (not shown)
E Pipe assembly low pressure - Fuel injectors to
tank
F Pipe assembly low pressure - Rail to tank
G Pipe low pressure - Return to tank
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22. 18 - Fuel and Exhaust System
96 - Fuel Pipe
00 - General
18 - 116 9813/2850-3 18 - 116
Preparation
Important: Before you disconnect or remove fuel
pipes make sure that you have the correct new parts.
The high pressure fuel pipes MUST BE REPLACED
with new ones. The new fuel pipes must remain
sealed inside their bags before use. If a bag is open
DO NOT USE the fuel pipe, get a new one.
Obey all fuel system health and safety information.
Refer to (PIL 18-00).
1. Make sure that the engine is safe to work on. The
engine must cool and pressure in the fuel system
must decay before you start work. If the engine
has been running, wait at least one hour before
you start work.
2. Clean the engine. Refer to Engine-Clean (PIL
15-00).
3. Remove the protective cover. Push out the four
plastic segments. Remove the screws and lift off
the cover.
4. Remove any dirt or debris that is exposed. Refer
to Engine-Clean (PIL 15-00).
Figure 370.
A Protective cover B Plastic segments (x4)
C Screws
23. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 117 9813/2850-3 18 - 117
03 - High Pressure Pipe
Remove and Install
Special Tools
Description Part No. Qty.
Socket 17MM Offset -
(HP Fuel pipes)
331/27987 1
Torque Wrench
(10-100Nm)
993/70111 1
Injector Fuel Pipes
Remove
1. The procedure describes how to remove one fuel
pipe.
1.1. Remove the fuel pipes one at a time.
Figure 371.
D
D Fuel pipe
1.2. Put an open ended spanner at the top of
nut (This will prevent damage to the nut).
Loosen the nut (Do not remove the nut at
this step).
Figure 372.
1.3. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.4. Loosen the nut C. Do not remove the nut at
this step.
Figure 373.
B
C
E
F
B Nut
C Nut
E Fuel pipe
F Fuel pipe
1.5. Push the fuel pipe against the injector cone
and at the same time remove the nut B.
1.6. Push the fuel pipe against the rail cone and
at the same time remove the nut C.
1.7. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.8. Remove the fuel pipe.
1.9. Seal all the open ports, use the correct parts
from the service kit.
2. Repeat step 1 to remove the other fuel pipes.
3. Discard the old fuel pipes.
Install
Important: The high pressure fuel pipes must be
replaced with new ones. The new fuel pipes must
remain sealed inside their bags before use. If a bag
is open do not use the fuel pipe, get a new one. Do
not open the bag until you are ready to assemble the
fuel pipe.
1. Make sure that the bleed-off adaptors are
assembled on the injectors before you install the
high pressure pipes.
2. Assemble the fuel pipes one at a time. The
procedure describes how to assemble one fuel
pipe.
24. 18 - Fuel and Exhaust System
96 - Fuel Pipe
03 - High Pressure Pipe
18 - 118 9813/2850-3 18 - 118
2.1. Put the correct end of the fuel pipe against
the correct injector cone.
2.2. Tighten the nut B with your hand.
2.3. Put the other end of the fuel pipe against the
correct rail cone.
2.4. Tighten the nut C with your hand. Nuts
must be tightened in the correct sequence.
Tighten nut B and then nut C.
2.5. Use the special tool at the top of nut B and
tighten it to the correct torque value.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
2.6. Put the spanner at the top of nut C and
tighten it to the correct torque value.
Pump to Rail Fuel Pipes
Remove
1. To remove the fuel pipe.
1.1. Put an open ended spanner at the top of
nut (This will prevent damage to the nut).
Loosen the nut (Do not remove the nut at
this step).
Figure 374.
1.2. Loosen the nut A. Do not remove the nut at
this step.
Figure 375.
B
C
A
A Nut
B Nut
C Fuel pipe
1.3. Use the 17mm deep socket special tool at
the top of nut. This will prevent damage to
the nut.
Special Tool: Socket 17MM Offset - (HP
Fuel pipes) (Qty.: 1)
Special Tool: Torque Wrench (10-100Nm)
(Qty.: 1)
1.4. Push the fuel pipe against the injector cone
and at the same time remove the nut B.
1.5. Push the fuel pipe against the rail cone and
at the same time remove the nut C.
1.6. Make sure that there is no dirt or debris on
the fuel pipe or the connectors.
1.7. Remove the fuel pipe.