This service manual provides instructions for servicing skid steer loaders and their components. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system, and other systems. The section on the engine covers topics like the rocker assembly, valves, camshaft, and tappets. Procedures are provided for removing, installing, checking, and servicing these engine components while ensuring proper timing and lubrication. Safety warnings are given to only perform maintenance after studying the instructions and with the engine cooled.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems on the tractors. Safety warnings are provided at the beginning noting that only qualified technicians should perform repairs using the proper tools and following the instructions carefully.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that provides technical specifications, diagrams, and repair instructions for the hydraulic, pneumatic, electrical, and electronic systems of tractor models T6010 through T6070. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, electrical power system, electronic systems, and fault codes. The primary hydraulic power system section provides detailed information on fixed displacement pumps, variable displacement pumps, and charge pumps including specifications, diagrams of hydraulic circuits, operating descriptions, and exploded parts views.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, adjustments, and fault finding information.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t8.380 powershift transmission (pst) tractor service repair manualfusjefjskekemm
Plug or cap all ports and lines.
RAIL13TR04235AA 13
14. Remove the two bolts (1) securing the oil cooler
mounting bracket.
RAIL13TR04236AA 14
47794972 10/11/2014
10.1 [10.001] / 6
Engine - Engine and crankcase
15. Disconnect the wiring harness connectors (1) from the
engine.
RAIL13TR04238AA 15
16. Disconnect the fuel lines (1) from the fuel filter head.
Plug or cap the lines and ports.
RAIL13TR04239AA 16
17. Remove the two bolts (1) securing the
New holland t8.350 tractor service repair manual (pin zfre03123 and above)fusjefjskekemm
This service manual provides information for servicing the engines, transmissions, axles, hydraulic systems, and other components of T8 tractor models 320, 350, 380, and 410, including SmartTrax versions, with Powershift transmissions. The manual covers removal and installation procedures, specifications, and troubleshooting information to aid technicians in repairing and maintaining these agricultural tractors.
New holland w190 c tier 4 wheel loader service repair manualfusjefjskekemm
- Drain engine oil and coolant from the machine. Disconnect batteries.
- Remove hood by disconnecting wiring harness, removing mounting bolts and hinge bolts. Lift hood off with nylon strap.
- Disconnect engine wiring harness, air intake hoses, exhaust pipes, drive belt, and cooler hoses from the engine.
- Twenty-five steps are listed to fully remove the engine from the machine.
New holland tl70 a tractor service repair manualfusjefjskekemm
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. The manual provides specifications, diagrams, troubleshooting information, and procedures for removal, installation, and overhaul of components.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems on the tractors. Safety warnings are provided at the beginning noting that only qualified technicians should perform repairs using the proper tools and following the instructions carefully.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that provides technical specifications, diagrams, and repair instructions for the hydraulic, pneumatic, electrical, and electronic systems of tractor models T6010 through T6070. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, electrical power system, electronic systems, and fault codes. The primary hydraulic power system section provides detailed information on fixed displacement pumps, variable displacement pumps, and charge pumps including specifications, diagrams of hydraulic circuits, operating descriptions, and exploded parts views.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, adjustments, and fault finding information.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t8.380 powershift transmission (pst) tractor service repair manualfusjefjskekemm
Plug or cap all ports and lines.
RAIL13TR04235AA 13
14. Remove the two bolts (1) securing the oil cooler
mounting bracket.
RAIL13TR04236AA 14
47794972 10/11/2014
10.1 [10.001] / 6
Engine - Engine and crankcase
15. Disconnect the wiring harness connectors (1) from the
engine.
RAIL13TR04238AA 15
16. Disconnect the fuel lines (1) from the fuel filter head.
Plug or cap the lines and ports.
RAIL13TR04239AA 16
17. Remove the two bolts (1) securing the
New holland t8.350 tractor service repair manual (pin zfre03123 and above)fusjefjskekemm
This service manual provides information for servicing the engines, transmissions, axles, hydraulic systems, and other components of T8 tractor models 320, 350, 380, and 410, including SmartTrax versions, with Powershift transmissions. The manual covers removal and installation procedures, specifications, and troubleshooting information to aid technicians in repairing and maintaining these agricultural tractors.
New holland w190 c tier 4 wheel loader service repair manualfusjefjskekemm
- Drain engine oil and coolant from the machine. Disconnect batteries.
- Remove hood by disconnecting wiring harness, removing mounting bolts and hinge bolts. Lift hood off with nylon strap.
- Disconnect engine wiring harness, air intake hoses, exhaust pipes, drive belt, and cooler hoses from the engine.
- Twenty-five steps are listed to fully remove the engine from the machine.
New holland tl70 a tractor service repair manualfusjefjskekemm
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. The manual provides specifications, diagrams, troubleshooting information, and procedures for removal, installation, and overhaul of components.
New holland ls170 skid steer loader service repair manual valid from serial n...fusjefjskekemm
This document provides the table of contents for the repair manual for New Holland LS160 and LS170 skid steer loaders. It lists 10 sections that cover topics like the engine, transmission, brakes, hydraulics, frames, and electrical system. The summary also notes that the manual contains safety precautions and instructions for tasks like supporting the machine, working with hydraulics, and tilting the cab. Overall, the document outlines the organization and contents of the repair manual for technicians servicing these skid steer models.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
Hyster g004 (s120 ftprs) forklift service repair manualfusjefjskekemm
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. There are two main control valves available: a manual valve and an electronic valve. The valves are mounted to the cowl with bolts. The electronic valve uses solenoids and valves to control the lift, lower, tilt and auxiliary functions electronically. It also has an emergency manual lowering valve. The document describes removing the control valve which involves disconnecting wiring, hoses, removing mounting bolts, and lifting the heavy valve off the truck.
Hyster f019 (h10.00 xm 12ec europe) forklift service repair manualfusjefjskekemm
This document provides repair procedures for a differential assembly. It contains descriptions and diagrams of typical differential components. The procedures describe how to remove the differential carrier from the axle housing, disassemble the differential and ring gear assembly, and disassemble the drive pinion and pinion carrier from the differential carrier. Detailed steps are provided to remove parts like the thrust screw, bearing caps, main differential assembly, drive pinion, pinion carrier, and bearings. Safety warnings and cautions are also noted throughout.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections for general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, and checks and measurements for the various components.
Cummins onan generator set with power command 3100 controller model (dffa ) s...fusjefjskekemm
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and maintenance/repair procedures for various generator set parts.
Case sv300 tier 4b (final) alpha series skid steer loader service repair manu...fusjefjskekemm
The document is a service manual for Case SR270, SV300, TR340, and TV380 skid steer and compact track loaders that provides part numbers, contents, safety information, torque specifications, and service instructions for engine, hydraulic, electrical, and other systems. It includes introduction information, table of contents, safety rules, identification of models covered, and sections for various components and systems.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It provides maintenance and repair instructions for the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other parts. The manual is intended for use by qualified dealership technicians and includes safety warnings.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service personnel.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and cab tractor serv...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended for use by qualified dealership personnel for repair and maintenance according to the manufacturer's instructions.
New holland ts6.110 110 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
New holland ls170 skid steer loader service repair manual valid from serial n...fusjefjskekemm
This document provides the table of contents for the repair manual for New Holland LS160 and LS170 skid steer loaders. It lists 10 sections that cover topics like the engine, transmission, brakes, hydraulics, frames, and electrical system. The summary also notes that the manual contains safety precautions and instructions for tasks like supporting the machine, working with hydraulics, and tilting the cab. Overall, the document outlines the organization and contents of the repair manual for technicians servicing these skid steer models.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
Hyster g004 (s120 ftprs) forklift service repair manualfusjefjskekemm
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. There are two main control valves available: a manual valve and an electronic valve. The valves are mounted to the cowl with bolts. The electronic valve uses solenoids and valves to control the lift, lower, tilt and auxiliary functions electronically. It also has an emergency manual lowering valve. The document describes removing the control valve which involves disconnecting wiring, hoses, removing mounting bolts, and lifting the heavy valve off the truck.
Hyster f019 (h10.00 xm 12ec europe) forklift service repair manualfusjefjskekemm
This document provides repair procedures for a differential assembly. It contains descriptions and diagrams of typical differential components. The procedures describe how to remove the differential carrier from the axle housing, disassemble the differential and ring gear assembly, and disassemble the drive pinion and pinion carrier from the differential carrier. Detailed steps are provided to remove parts like the thrust screw, bearing caps, main differential assembly, drive pinion, pinion carrier, and bearings. Safety warnings and cautions are also noted throughout.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections for general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, and checks and measurements for the various components.
Cummins onan generator set with power command 3100 controller model (dffa ) s...fusjefjskekemm
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and maintenance/repair procedures for various generator set parts.
Case sv300 tier 4b (final) alpha series skid steer loader service repair manu...fusjefjskekemm
The document is a service manual for Case SR270, SV300, TR340, and TV380 skid steer and compact track loaders that provides part numbers, contents, safety information, torque specifications, and service instructions for engine, hydraulic, electrical, and other systems. It includes introduction information, table of contents, safety rules, identification of models covered, and sections for various components and systems.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It provides maintenance and repair instructions for the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other parts. The manual is intended for use by qualified dealership technicians and includes safety warnings.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service personnel.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and cab tractor serv...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended for use by qualified dealership personnel for repair and maintenance according to the manufacturer's instructions.
New holland ts6.110 110 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
3. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 181 9813/5150-2 15 - 181
Operation
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
When the camshaft lobe raises the outside of the
rocker arm, the inside presses down on the valve
stem to open the valve. When the outside of the
rocker arm is permitted to return due to the camshafts
rotation, the inside rises to allow the valve spring to
close the valve.
Figure 206.
1 Oil feed from main gallery 2 Small transfer gallery
3 Shaft pedestal 4 Rocker shaft fixing bolt hole
5 Centre rocker shaft drilling 6 Cross drillings
7 Rocker pivot bushes 8 Cross drilling
9 Groove
Lubrication
Oil is fed from the main gallery via a drilling which
passes up through the crankcase and the cylinder
head to a small transfer gallery under the rocker
shaft pedestal. The oversize rocker shaft fixing bolt
hole allows oil to pass into a drilling in the centre of
the rocker shaft. Further cross drillings transfer oil
to each of the rocker pivot bushes. A cross drilling
in each rocker transfers oil to the top of the rocker
where it flows by gravity along a groove to the rocker
tip.
4. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 182 9813/5150-2 15 - 182
Check (Condition)
1. Check the rocker shaft and rocker bushings for
signs of damage and excessive wear. Measure
the rocker shaft diameter and rocker bearing
bushes to confirm they are within service limits.
Refer to Technical Data. Note: The rocker
bearing bushes are not renewable. If a rocker
bearing bush is damaged or worn the rocker
must be renewed as a complete assembly.
Refer to: PIL 15-42.
2. Make sure that all oil-ways and cross drillings in
the rocker shaft, rocker arms and pedestals are
clear and free from debris. Use an air line to blow
through cross drillings.
5. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 183 9813/5150-2 15 - 183
Remove and Install
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Disconnect and remove the fuel pipes from the
fuel injectors, refer to Fuel pipes (PIL 18-96).
4. Remove the rocker cover, refer to (PIL 15-42).
Figure 207.
743830
4
7
4
5
4
4
4
4
4
1
6
2
3
2
2
2
2
2
2
1 Rocker shaft assembly 2 Rocker shaft fixing bolts (x7)
3 Rocker shaft - oil feed pedestal fixing bolt (x1) 4 Pedestals (x7)
5 Oil feed pedestal (x1) 6 Bridge pieces (x8)
7 Push rods (x8)
6. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 184 9813/5150-2 15 - 184
Remove
1. Remove the rocker shaft fixing bolts. DO NOT
withdraw the bolts. Lift the rocker shaft assembly
from the cylinder head complete with pedestals
still attached. Important: Keep all pedestals and
fixing bolts in their original positions.
2. Lift off the bridge pieces from the pairs of inlet
and exhaust valves.
3. Withdraw the push rods from the cylinder block.
Before Installation
1. Make sure that all items are clean and free from
damage and corrosion. Refer to Check Condition
(PIL 15-42).
2. Make sure that all oil-ways and cross drillings in
the cylinder head, rocker shaft and pedestals are
clear and free from debris. Use an air line to blow
through the cross drillings.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Use a suitable degreasing agent to clean the top
of the cylinder head.
3. Install the bridge pieces on to the pairs of inlet
and exhaust valves in the cylinder head.
4. Insert the push rods into the cylinder block. Make
sure that they engage with the camshaft tappets.
5. Install the rocker shaft assembly into the cylinder
head. Make sure that the pedestals are located in
their original positions. Note the position of the oil
feed pedestal and the longer bolt. Make sure that
the push rods engage with the tappet adjusters
and that the rockers are located over the bridge
pieces.
6. Tighten the bolts to the correct torque value.
After Installation
1. Measure and adjust the valve clearances, refer
to (PIL 15-30).
Table 68. Torque Values
Item Nm
2 24
3 24
8. 15 - Engine
42 - Rocker and Fittings
00 - General
15 - 186 9813/5150-2 15 - 186
Disassemble
1. Lift out the rocker shaft fixing bolts, then slide
the pedestals, rockers and wave washers off the
rocker shaft as shown. Label the pedestals and
rockers to make sure that they are installed in the
correct positions on assembly.
2. Check the rocker shaft and rocker bushings for
signs of damage and excessive wear. Refer to
Check (Condition) (PIL 15-42).
Assemble
1. The assembly procedure is the opposite of
the disassemble procedure. Additionally do the
following steps.
2. Lubricate the rocker shaft and rocker bearing
bushes with clean engine oil.
3. Make sure that the rockers and pedestals are
installed in their original positions along the
rocker shaft. Note the position of the oil feed
pedestal.
4. Insert the rocker shaft fixing bolts to hold the
rockers and pedestals loosely in position before
fitting the assembly into the cylinder head. Note
the position of the longer bolt.
After Assembly
1. Install the rocker assembly. Refer to (PIL 15-42).
2. Install the rocker cover. Refer to (PIL 15-42).
9. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 187 9813/5150-2 15 - 187
06 - Rocker Cover
Remove and Install
For: JCB Tier 4i /T4F <55kW Engine 4 Cyl
................................................. Page 15-187
For: JCB Tier 2/3 Mech Engine 4 Cyl
................................................. Page 15-188
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Clean the engine. Refer to Engine - Clean (PIL
15-00).
Figure 209.
B
A
C
D
A Rocker cover B Bolts
C Gasket D Injector seals
10. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 188 9813/5150-2 15 - 188
Remove
1. Get access to the engine.
2. Remove the high pressure fuel pipes. Refer to
Fuel Pipes (PIL 18-96).
3. Remove the fuel bleed off fuel pipes. Refer to
Fuel Pipes (PIL 18-96).
4. Disconnect the electrical connectors at the fuel
injectors. Refer to Fuel Injection (PIL 18-18).
5. Disconnect the electrical connector at the coolant
temperature sensor. Refer to Engine Sensors
(PIL 15-84).
6. Move the electrical harness away from the rocker
cover.
7. Remove the bolts and lift the rocker cover from
the cylinder head.
8. Discard the gasket.
9. The rocker cover injector seals must be replaced.
Refer to Injector seals (PIL 18-18).
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Remove all oil and sludge contamination from
inside the rocker chamber.
3. Renew the injector seals. Refer to Injector seals
(PIL 18-18).
4. Renew the rocker cover gasket.
5. Prevent damage to the seals. Put sleeves/covers
on the four injectors. Apply a rubber lubricant to
the seals and then install the rocker cover.
6. Tighten the bolts to the correct torque value.
7. Remove the sleeves/covers.
After Installation
1. The high pressure fuel pipes must be replaced
with new parts. Refer to Fuel Pipes (PIL 18-96).
2. Start the engine and check for oil and fuel leaks.
Table 69. Torque Values
Item Nm
B 24
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Before Removal
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Clean the top of the rocker cover and around
the fuel injectors. Refer to Engine - Clean (PIL
15-00).
3. Disconnect and remove the fuel pipes from the
injectors.
Refer to: PIL 18-96.
3.1. Caps for blanking the open ends of the fuel
pipes are supplied with the rocker cover
gasket kit.
12. 15 - Engine
42 - Rocker and Fittings
06 - Rocker Cover
15 - 190 9813/5150-2 15 - 190
Remove
1. Get access to the engine.
2. Disconnect the breather hose from the pipe stub.
3. Disconnect the air hose from the turbocharger
outlet and inlet manifold. Remove the hose. (For
Turbocharged Engine Only)
4. Remove the bolts and lift the rocker cover from
the cylinder head.
5. Discard the gasket.
6. Put the sleeves/covers over the injectors.
7. The rocker cover injector seals must be replaced.
Refer to Injector seals (PIL 18-18).
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Remove all oil and sludge contamination from
inside the rocker chamber.
3. Install new the injector seals. Refer to Injector
seals (PIL 18-18).
4. Install new the rocker cover gasket.
5. Prevent damage to the seals. Put sleeves/covers
on the four injectors. Apply a rubber lubricant to
the seals and then install the rocker cover.
6. Tighten the bolts to the correct torque value.
7. Remove the sleeves/covers.
After Installation
1. Connect the fuel pipes to the injectors.
Refer to: PIL 18-96.
2. Start the engine and check for oil and fuel leaks.
Table 70. Torque Values
Item Nm
B 24
13. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 193 9813/5150-2 15 - 193
21 - Tappet
Remove and Install
For: JCB Tier 4i /T4F <55kW Engine 4 Cyl
................................................. Page 15-193
For: JCB Tier 2/3 Mech Engine 4 Cyl
................................................. Page 15-194
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Before Removal
1. Drain the oil from the engine.
2. Disconnect and remove the fuel pipes from the
injectors. Refer to (PIL 18-96).
3. Remove the rocker cover. Refer to (PIL 15-42).
4. Remove the fuel injection pump. Refer to (PIL
18-18).
5. Remove the rocker assembly and push rods.
Refer to (PIL 15-42).
6. Remove the starter motor. Refer to (PIL 15-75).
7. Remove the oil sump. Refer to (PIL 15-45).
8. Remove the flywheel. Refer to (PIL 15-54).
9. Remove the flywheel housing. Refer to (PIL
15-54).
10. Rotate the crankshaft until the camshaft timing
pin can be inserted through the gear and into the
aligning hole in the rear gear case.
Figure 211.
A
A Timing pin - camshaft
11. Remove the taper blanking plug and insert
the crankshaft locking pin. The camshaft and
crankshaft locking pins must be in position to lock
the crankshaft and camshaft before removing the
camshaft assembly.
Figure 212.
B
C
B Timing pin - crankshaft
C Blanking plug
12. Remove the fuel injection pump drive gear. Refer
to (PIL 15-51).
Removal
The engine must be inverted. DO NOT attempt
to remove the camshaft and its drive gears with
the engine upright. The tappets and push rods will
fall into the engine and further dismantling will be
required to retrieve them.
1. Remove the camshaft timing pin.
2. Carefully withdraw the camshaft and gear
assembly from the crankcase. Make sure you
fully support the camshaft to prevent the lobes
contacting the bearing surfaces in the crankcase.
The bearing surfaces can easily be damaged by
the sharp hard edges on the cam lobes.
Figure 213.
A
D
A Timing pin - camshaft
D Camshaft and drive gear
14. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 194 9813/5150-2 15 - 194
3. Access the tappets through the apertures in
the crankcase bedplate next to the crankshaft.
Lift out the tappets from the crankcase using a
suitable magnetic probe. Label the tappets to
ensure replacement in their original positions.
Figure 214.
E
F
E
E Tappet (8 off)
F Magnetic probe
Inspection
1. Inspect the camshaft gear teeth for signs of
damage or excessive wear.
2. Inspect the cam lobes for signs of excessive
wear, scoring or pitting.
3. Inspect the cam bearing surfaces for signs
of excessive wear, or scoring. Check that the
dimensions are within service limits.
4. Inspect the cam bearing surfaces inside the
crankcase for signs of excessive wear, or
scoring. Check that the dimensions are within
service limits.
5. Inspect the bearing surfaces of the tappets for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
6. Inspect the tappet bores inside the crankcase for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
7. If any of the camshaft bearings or lobes are worn
or damaged then the relative oil feed galleries
in the crankcase and camshaft may be blocked.
Make sure all oil ways are clear and free from
debris.
Installation
1. Lubricate the tappets and tappet bores inside the
crankcase with clean engine oil.
2. Insert the tappets in their original positions in the
crankcase using a suitable magnetic probe.
3. Lubricate the camshaft bearing journals inside
the crankcase with clean engine oil.
4. Carefully insert the camshaft assembly into the
crankcase as shown. Support the camshaft
preventing the lobes contacting the bearing
surfaces in the crankcase. Before meshing the
camshaft gear with the crankshaft gear, rotate
the camshaft until the timing hole in the gear
aligns with the dowel hole in the gear casing.
Insert the timing pin to lock the camshaft in this
position.
After Installation
1. Note that the fuel injection pump drive gear
fixing nut is torque tightened as part of the fuel
injection pump replacement procedure. Refer to
(PIL 18-18).
2. Do the procedures in Before Removal in reverse
order.
(For: JCB Tier 2/3 Mech Engine 4 Cyl)
Special Tools
Description Part No. Qty.
Crankshaft /
Camshaft Timing Pin
(444/448/672 Engine)
892/01148 1
Before Removal
1. Drain the oil from the engine.
2. Disconnect and remove the fuel pipes from the
injectors.
Refer to: PIL 18-96.
3. Remove the rocker cover.
Refer to: PIL 15-42-06.
4. Remove the fuel injection pump.
Refer to: PIL 18-18-15.
5. Remove the rocker assembly and push rods.
Refer to: PIL 15-42-09.
6. Remove the starter motor.
Refer to: PIL 15-75-00.
7. Remove the oil sump.
15. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 195 9813/5150-2 15 - 195
Refer to: PIL 15-45-00.
8. Remove the flywheel.
Refer to: PIL 15-54-00.
9. Remove the flywheel housing.
Refer to: PIL 15-54-03.
10. Rotate the crankshaft until the camshaft timing
pin can be inserted through the gear and into the
aligning hole in the rear gear case.
Special Tool: Crankshaft / Camshaft Timing Pin
(444/448/672 Engine) (Qty.: 1)
Figure 215.
A
A Timing pin - camshaft
11. Remove the taper blanking plug and insert
crankshaft locking pin. The camshaft and
crankshaft locking pins must be in position to lock
the crankshaft and camshaft before removing the
camshaft assembly.
Special Tool: Crankshaft / Camshaft Timing Pin
(444/448/672 Engine) (Qty.: 1)
Figure 216.
B
C
B Timing pin- crankshaft
C Blanking plug
12. Remove the fuel injection pump drive gear.
Refer to: PIL 15-51-09.
Removal
The engine must be inverted. DO NOT attempt
to remove the camshaft and its drive gears with
the engine upright. The tappets and push rods will
fall into the engine and further dismantling will be
required to retrieve them.
1. Remove the camshaft timing pin.
Special Tool: Crankshaft / Camshaft Timing Pin
(444/448/672 Engine) (Qty.: 1)
2. Carefully withdraw the camshaft and gear
assembly from the crankcase. Make sure you
fully support the camshaft to prevent the lobes
contacting the bearing surfaces in the crankcase.
The bearing surfaces can easily be damaged by
the sharp hard edges on the cam lobes.
Figure 217.
A
D
A Timing pin - camshaft
D Camshaft and drive gear
3. Access the tappets through the apertures in
the crankcase bedplate next to the crankshaft.
Lift out the tappets from the crankcase using a
suitable magnetic probe. Label the tappets to
ensure replacement in their original positions.
16. 15 - Engine
42 - Rocker and Fittings
21 - Tappet
15 - 196 9813/5150-2 15 - 196
Figure 218.
E
F
E
E Tappet (8 off)
F Magnetic probe
Inspection
1. Inspect the camshaft gear teeth for signs of
damage or excessive wear.
2. Inspect the cam lobes for signs of excessive
wear, scoring or pitting.
3. Inspect the cam bearing surfaces for signs
of excessive wear, or scoring. Check that the
dimensions are within service limits.
4. Inspect the cam bearing surfaces inside the
crankcase for signs of excessive wear, or
scoring. Check that the dimensions are within
service limits.
5. Inspect the bearing surfaces of the tappets for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
6. Inspect the tappet bores inside the crankcase for
signs of excessive wear or damage. Check that
the dimensions are within service limits.
7. If any of the camshaft bearings or lobes are worn
or damaged then the relative oil feed galleries in
the cylinder block and camshaft may be blocked.
Make sure all oil ways are clear and free from
debris.
Installation
1. Lubricate the tappets and tappet bores inside the
crankcase with clean engine oil.
2. Insert the tappets in their original positions in the
crankcase using a suitable magnetic probe.
3. Lubricate the camshaft bearing journals inside
the crankcase with clean engine oil.
4. Carefully insert the camshaft assembly into the
crankcase as shown. Support the camshaft
preventing the lobes contacting the bearing
surfaces in the crankcase. Before meshing the
camshaft gear with the crankshaft gear, rotate
the camshaft until the timing hole in the gear
aligns with the dowel hole in the gear casing.
Insert the camshaft timing pin to lock the
camshaft in this position.
After Installation
1. Note that the fuel injection pump drive gear fixing
nut is torque tightened as part of the fuel injection
pump replacement procedure.
Refer to: PIL 18-18-15.
2. In reverse order, carry out the procedures in
Before Removal.
17. 15 - Engine
42 - Rocker and Fittings
24 - Tappet Cover
15 - 197 9813/5150-2 15 - 197
24 - Tappet Cover
Remove and Install
It is not necessary to remove the tappet covers
unless a new rocker cover is to be installed. It is
necessary to remove the tappet covers to measure
and adjust the valve clearances. Refer to Valve-
Adjust, Valve Clearances (PIL 15-30).
Remove
1. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
2. Get access to the engine.
3. Clean the tappet covers and the adjacent areas
of the rocker cover. Refer to Engine - Clean.
Important: Make sure that the screws do not fall
into the engine.
4. Remove the tappet cover screws.
5. Keep the screws away from the engine.
6. Use a screwdriver in the slot to remove the tappet
covers. Make sure that dirt or debris does not fall
into the engine.
Figure 219.
B A
E
BBB B
C
D
A Screws
B Tappet covers
C Slot
D Rocker cover
E Tappet cover seals
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Inspect the tappet cover seals for signs of
damage. Replace any damaged seals.
3. Install the tappet covers. Tighten the screws to
the correct torque value.
Table 71. Torque Values
Item Nm
A 9
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19. 15 - Engine
45 - Oil Sump
00 - General
15 - 200 9813/5150-2 15 - 200
Component Identification
Figure 220.
1 Oil sump 2 Suction strainer
3 Oil pump 4 Oil cooler
5 Filter 6 Camshaft - high pressure oil feed
7 Crankshaft main bearings - high pressure oil
feed
8 Rocker assembly - high pressure oil feed
9 PTO (Power Take-Off) idler gear bearing/
timing case - high pressure oil feed
10 External high pressure oil feed connection
(crankcase) - Turbocharger (if installed)
11 Main high pressure oil feed gallery
(crankcase)
12 Oil pressure switch
Green- Oil at sump pressure Red- Oil at high pressure
Pink- Oil at lower pressure but higher than
sump pressure
20. 15 - Engine
45 - Oil Sump
00 - General
15 - 201 9813/5150-2 15 - 201
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Oil Sump - Pressed
892/01149 1
Oil Sump Location
Dowel
892/01150 2
Template for Sealant
Oil Sump (Cast)
892/12354 1
Consumables
Description Part No. Size
Clear Silicone Sealant 4102/0901 0.31 L
Before Removal
1. Make sure that the engine is safe to work on.
If the engine has been running, make sure the
engine has cooled sufficiently before you start.
2. Drain the engine oil.
Removal
1. Remove the fixing bolts and remove the oil sump
from the engine. The oil sump may be difficult to
remove due to adhesion of sealing compound.
If necessary, carefully lever the mating flanges
apart. Do not use excessive force, the oil sump
could be damaged. Be sure to retrieve the oil pick
up seal.
2. Use a gasket removal compound, carefully
remove all traces of sealing compound from the
oil sump and engine mating faces. Do not allow
the sealing compound to enter the engine.
3. Use a suitable degreasing agent to thoroughly
clean the oil sump.
Figure 221.
1 Oil sump 1a Integral suction tube
1b Integral baffle plates 2 Oil sump fixing bolts (x20)
3 Oil pick up seal
21. 15 - Engine
45 - Oil Sump
00 - General
15 - 202 9813/5150-2 15 - 202
Installation
1. Lightly smear the new oil pick up seal with oil and
install into the bedplate as shown.
Figure 222.
3 Oil pick up seal
2. Install the two guide pins at the oil sump screw
holes in the engine.
Special Tool: Oil Sump Location Dowel (Qty.: 2)
3. Use the fixing bolts to locate the template to
the oil sump mating face. Make sure that the
template is the correct way round (note that holes
are on different centres).
Special Tool: Template for Sealant Oil Sump
(Cast) (Qty.: 1)
Special Tool: Template for Sealant Oil Sump -
Pressed (Qty.: 1)
4. Apply a bead of sealing compound around the
oil sump flange using the inside edge of the
template as a guide as shown. Note the beads
around holes.
Length/Dimension/Distance: 4mm
Consumable: Clear Silicone Sealant
5. Carefully remove the template without smudging
the sealant beads.
6. Apply a bead of sealant so as to join the sealant
beads around holes with the bead around the oil
sump flange.
Length/Dimension/Distance: 4mm
7. After applying the sealing compound, the oil
sump must be installed and the bolts torque
tightened within
Duration: 5min
Figure 223.
X
X
S Hole
T Hole
T2 Guide pins
X 4mm Bead of sealant
8. Position the oil sump with the suction tube outlet
aligned with the oil pump inlet port on the engine.
Take care not to damage the oil pick up seal when
you install the oil sump. Damage to the seal could
cause a drop in oil pressure and subsequently
damage to the engine.
9. Locate the oil sump on the guide pins on the
engine. Avoid smudging the sealant beads. DO
NOT remove the guide pins until sufficient bolts
have been installed to secure the oil sump.
10. Install the bolts and tighten the bolts to the correct
torque value. Note that the bolts are not installed
at 6 positions.
Figure 224.
2 Bolts
Y No bolts to be installed at this position (x6)