The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking part conditions and clearances; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine parts through oil drillings and cross drillings.
Massey ferguson mf 1045 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1045 compact tractor. It includes over 100 individual part items organized into sections for the engine block, camshaft, pistons, cylinder head, lubrication system, and gasket sets. The parts listed range from large components like the engine block to smaller individual items like bolts, pins, and seals.
Massey ferguson mf 1035 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1035 compact tractor. It includes 47 numbered items with part numbers, quantities, descriptions, and additional comments or part number variants. The parts include the engine block, bolts, locators, plugs, studs, pins, bushings, gaskets, and the oil pan.
Massey ferguson mf 1030 l compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list for the electric PTO clutch and auxiliary hydraulics for an MF 1030 L compact tractor with the serial number 651579EA. It includes 74 numbered parts with descriptions and quantities for the electric PTO clutch and 29 numbered parts for the auxiliary hydraulics system, noting this was used on early production tractors. Key parts listed include the clutch kit, plates, coils, shafts, bearings, switches, and wires.
Massey ferguson mf 1030 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1030 compact tractor. It includes 46 items that make up the cylinder block and oil pan, with part numbers, quantities, descriptions, and comments identifying different part variants. The document provides similarly detailed parts lists and descriptions for other systems of the tractor like the camshaft, timing gear, pistons, and cylinder head.
Massey ferguson mf 1020 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1020 compact tractor with the part number 651506EA. It includes 50 individual parts with descriptions and part numbers. The parts listed are for the cylinder block, bolts, locators, shafts, plates, adapters, plugs, studs, pins, bushes, guides, gaskets, screws, worm gear, dipstick, unions and the oil pan. Reference information is provided for bolt types and production dates.
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Massey ferguson mf 1010 compact tractor (hydro) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1010 compact tractor with a hydrostatic transmission. It includes over 50 items ranging from engine blocks and gaskets to pistons, crankshafts, and lubrication system parts. Each item lists the part number, quantity, description, and any additional comments. The parts are organized into sections covering the engine block, camshaft/timing gears, pistons and crankshaft, cylinder head, and lubrication system.
Massey ferguson mf 855 e combines, includes mf 750, 16922480 parts catalogu...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 1045 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1045 compact tractor. It includes over 100 individual part items organized into sections for the engine block, camshaft, pistons, cylinder head, lubrication system, and gasket sets. The parts listed range from large components like the engine block to smaller individual items like bolts, pins, and seals.
Massey ferguson mf 1035 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1035 compact tractor. It includes 47 numbered items with part numbers, quantities, descriptions, and additional comments or part number variants. The parts include the engine block, bolts, locators, plugs, studs, pins, bushings, gaskets, and the oil pan.
Massey ferguson mf 1030 l compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list for the electric PTO clutch and auxiliary hydraulics for an MF 1030 L compact tractor with the serial number 651579EA. It includes 74 numbered parts with descriptions and quantities for the electric PTO clutch and 29 numbered parts for the auxiliary hydraulics system, noting this was used on early production tractors. Key parts listed include the clutch kit, plates, coils, shafts, bearings, switches, and wires.
Massey ferguson mf 1030 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1030 compact tractor. It includes 46 items that make up the cylinder block and oil pan, with part numbers, quantities, descriptions, and comments identifying different part variants. The document provides similarly detailed parts lists and descriptions for other systems of the tractor like the camshaft, timing gear, pistons, and cylinder head.
Massey ferguson mf 1020 compact tractor parts catalogue manualhfjsejdkemmn
This document provides a list of parts for the cylinder block and oil pan of a Massey Ferguson MF 1020 compact tractor with the part number 651506EA. It includes 50 individual parts with descriptions and part numbers. The parts listed are for the cylinder block, bolts, locators, shafts, plates, adapters, plugs, studs, pins, bushes, guides, gaskets, screws, worm gear, dipstick, unions and the oil pan. Reference information is provided for bolt types and production dates.
Massey ferguson mf 1010 compact tractor parts catalogue manualhfjsejdkemmn
The document provides a list of parts for a Massey Ferguson 1010 compact tractor cylinder head assembly. It includes 53 items such as the cylinder head, valves, springs, studs, bolts, gaskets, and other components. Each item lists the part number, quantity, description, and any relevant comments clarifying part usage or replacements. The list is accompanied by notes labeled (A) through (D) that provide additional part specification details.
Massey ferguson mf 1010 compact tractor (hydro) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson MF 1010 compact tractor with a hydrostatic transmission. It includes over 50 items ranging from engine blocks and gaskets to pistons, crankshafts, and lubrication system parts. Each item lists the part number, quantity, description, and any additional comments. The parts are organized into sections covering the engine block, camshaft/timing gears, pistons and crankshaft, cylinder head, and lubrication system.
Massey ferguson mf 855 e combines, includes mf 750, 16922480 parts catalogu...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 855 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, flanges, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson mf 850 combines, includes mf 750, 16922480 parts catalogue ...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 850 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, bushings, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson 1020 tractor (hydro. transmission) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson 1020 tractor with a hydrostatic transmission. It is broken into multiple pages that list parts by component groups like the cylinder block, camshaft, pistons, cylinder head, and more. Each item includes the part number, quantity required, and a text description. Notes are provided to indicate variations in part numbers for different tractor models or production periods.
Massey ferguson 855 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering link rods, cylinders, joints, arms, and torsion bars.
- Key steps include draining fluids, removing attachments, wheels, and covers, and using extractors or bolts as levers to remove components like bushings, seals, and pins from joints and arms.
- Proper support of components and replacement of worn seals and bushings is emphasized during disassembly and reinstallation.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering linkages, suspension cylinder, lower arms, and torsion bars.
- Key steps include draining fluids, removing attachments, loosening nuts and bolts, and using tools like hoists, slings, and extractors to separate components.
- Proper support of components is emphasized during removal and installation, as is checking dimensions, replacing seals and bushings, lubricating, and torquing fasteners to the specified values.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d l excavator (prefix pal) service repair manual (pal0000...hfjsejdkemmn
This document provides the disassembly and assembly procedures for the final drive of an excavator. It lists the required tools and parts. The disassembly procedure involves removing 32 individual parts in 32 numbered steps. The assembly procedure reverses the disassembly process in 27 numbered steps, and provides details on installing bearings, seals, and adjusting clearances using specialized tools and presses. Proper cleaning, lubrication, and torque specifications are noted throughout.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...hfjsejdkemmn
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, inspection of parts, and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar cat 325 d l excavator (prefix mcl) service repair manual (mcl0000...hfjsejdkemmn
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are removed through actions like lifting, driving pins, using retaining ring pliers, and pressing components out of carriers. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsejdkemmn
This document provides the disassembly procedure for a 325D L excavator travel motor. Key steps include:
1. Removing the travel motor and cleaning/marking components for reassembly.
2. Disassembling the travel motor housing and removing internal components like seals, springs, plates, and shafts.
3. Cleaning all parts thoroughly before reassembly and reinstalling components in reverse order, taking care to align marks and apply threadlocker as needed.
Caterpillar cat 325 d l excavator (prefix kdg) service repair manual (kdg0000...hfjsejdkemmn
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley, and crankshaft front seal. The procedures include using various tools to remove bolts, drilling holes, pulling components, and applying sealant.
2. Detailed steps are given for each procedure, including required tools and torque specifications for bolts. Safety notices are also included to keep parts clean and contain fluids.
3. Installation is generally the reverse of removal, with sealant or threadlock applied as needed and components torqued to the specified values.
Caterpillar cat 325 d l excavator (prefix kbe) service repair manual (kbe0000...hfjsejdkemmn
The document provides assembly instructions for a final drive in 3 steps:
1. Clean and inspect parts, apply lubricants, and install bearings and seals.
2. Adjust bearing preload using shims between the bearing cone and coupling gear.
3. Assemble the planetary gears, carrier, and housing, applying torque to fasteners and stakes to shafts.
Caterpillar cat 325 d l excavator (prefix gbr) service repair manual (gbr0000...hfjsejdkemmn
The document provides instructions to disassemble a final drive over 33 steps. Key steps include removing the final drive cover, carrier assemblies, planetary gears, gears, spacers, seals and bearings. Cleanliness is important to prevent dirt entering during disassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller.
Caterpillar cat 325 d l excavator (prefix erk) service repair manual (erk0000...hfjsejdkemmn
1. The document provides instructions for removing and installing unit injector sleeves, unit injector hydraulic pumps, and a turbocharger from a Caterpillar 325D L excavator with a C7 engine.
2. The procedures include draining fluids, using specialized tools to cut threads and remove the injector sleeves, and disconnecting hoses and electrical connections to remove the hydraulic pump and turbocharger.
3. Precautions are listed to keep parts clean and contain fluids during disassembly and reassembly.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsejdkemmn
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, washers, retaining rings, carrier assemblies and planetary gears. Cleanliness is important during disassembly to prevent dirt from entering components. Various tools are required including a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. Disassembly of the carrier assemblies involves driving out spring pins to remove planetary shafts and gears.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Massey ferguson mf 855 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, flanges, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson mf 850 combines, includes mf 750, 16922480 parts catalogue ...hfjsejdkemmn
The document provides parts listings and technical specifications for Massey Ferguson agricultural combines, including models MF 850/855E and MF 750. It includes tables with lists of parts numbered items, part numbers, quantities, descriptions, and other technical details for various components. The parts and components are for cutter bars, tables, plates, shields, dividers, and other sections of the combines. Specifications like part sizes, material types, and intended machine models are provided for each listed item.
Massey ferguson mf 850 combines ( 169627544) parts catalogue manualhfjsejdkemmn
The document provides parts information for Massey Ferguson MF 850/855 combines, including part numbers, quantities, descriptions, and comments for various components. It lists items like shafts, sprockets, pins, bushings, bearings, and other parts that make up the elevator shaft, drive, and paddles of the combines. Specifications are provided like tooth counts for sprockets and diameters for various parts. The parts are grouped according to their relevant assembly (e.g. "paddle", "elevator shaft").
Massey ferguson 1020 tractor (hydro. transmission) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for a Massey Ferguson 1020 tractor with a hydrostatic transmission. It is broken into multiple pages that list parts by component groups like the cylinder block, camshaft, pistons, cylinder head, and more. Each item includes the part number, quantity required, and a text description. Notes are provided to indicate variations in part numbers for different tractor models or production periods.
Massey ferguson 855 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 sp combine (1696027544 and up) parts catalogue manualhfjsejdkemmn
This document provides a parts list and descriptions for components of a Massey Ferguson 850/855 SP combine. It includes over 80 numbered items with part numbers, quantities, and descriptions for various shafts, drives, paddles, and other components that make up the elevator system and related mechanisms on the combine. The parts listed are for a specific serial number range of combines from 1696027544 and up.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
Massey ferguson 850 combine (prior to 1696 027-544) parts catalogue manualhfjsejdkemmn
This document provides a parts list for a Massey Ferguson 850 combine. It includes over 80 items with part numbers, descriptions, and quantities for various components of the combine table, dividers, shields, and drive coupling shields. The parts are grouped into sections covering the table, bottom plates and shields, dividers and shields, and drive coupling shields. Item numbers, part numbers, descriptions, and quantities are provided for each component.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering link rods, cylinders, joints, arms, and torsion bars.
- Key steps include draining fluids, removing attachments, wheels, and covers, and using extractors or bolts as levers to remove components like bushings, seals, and pins from joints and arms.
- Proper support of components and replacement of worn seals and bushings is emphasized during disassembly and reinstallation.
- The document provides instructions for removing and installing various components of the front axle and suspension system of a tractor, including the front axle, wheel hubs, steering linkages, suspension cylinder, lower arms, and torsion bars.
- Key steps include draining fluids, removing attachments, loosening nuts and bolts, and using tools like hoists, slings, and extractors to separate components.
- Proper support of components is emphasized during removal and installation, as is checking dimensions, replacing seals and bushings, lubricating, and torquing fasteners to the specified values.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d l excavator (prefix pal) service repair manual (pal0000...hfjsejdkemmn
This document provides the disassembly and assembly procedures for the final drive of an excavator. It lists the required tools and parts. The disassembly procedure involves removing 32 individual parts in 32 numbered steps. The assembly procedure reverses the disassembly process in 27 numbered steps, and provides details on installing bearings, seals, and adjusting clearances using specialized tools and presses. Proper cleaning, lubrication, and torque specifications are noted throughout.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...hfjsejdkemmn
This document provides assembly instructions for a final drive in 3 steps:
1. Clean all parts thoroughly before assembly and inspect for wear or damage.
2. Apply specified tools, compounds, and brackets to assemble components like bearings, gears, seals and housings.
3. Measure clearances and torque bolts to specified values to correctly assemble and install the final drive. Cleanliness, inspection of parts, and use of replacement parts for any that are worn or damaged are emphasized.
Caterpillar cat 325 d l excavator (prefix mcl) service repair manual (mcl0000...hfjsejdkemmn
The document provides instructions for disassembling the final drive of a 325D L excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Individual parts are removed through actions like lifting, driving pins, using retaining ring pliers, and pressing components out of carriers. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar cat 325 d l excavator (prefix lal) service repair manual (lal0000...hfjsejdkemmn
This document provides the disassembly procedure for a 325D L excavator travel motor. Key steps include:
1. Removing the travel motor and cleaning/marking components for reassembly.
2. Disassembling the travel motor housing and removing internal components like seals, springs, plates, and shafts.
3. Cleaning all parts thoroughly before reassembly and reinstalling components in reverse order, taking care to align marks and apply threadlocker as needed.
Caterpillar cat 325 d l excavator (prefix kdg) service repair manual (kdg0000...hfjsejdkemmn
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, vibration damper and pulley, and crankshaft front seal. The procedures include using various tools to remove bolts, drilling holes, pulling components, and applying sealant.
2. Detailed steps are given for each procedure, including required tools and torque specifications for bolts. Safety notices are also included to keep parts clean and contain fluids.
3. Installation is generally the reverse of removal, with sealant or threadlock applied as needed and components torqued to the specified values.
Caterpillar cat 325 d l excavator (prefix kbe) service repair manual (kbe0000...hfjsejdkemmn
The document provides assembly instructions for a final drive in 3 steps:
1. Clean and inspect parts, apply lubricants, and install bearings and seals.
2. Adjust bearing preload using shims between the bearing cone and coupling gear.
3. Assemble the planetary gears, carrier, and housing, applying torque to fasteners and stakes to shafts.
Caterpillar cat 325 d l excavator (prefix gbr) service repair manual (gbr0000...hfjsejdkemmn
The document provides instructions to disassemble a final drive over 33 steps. Key steps include removing the final drive cover, carrier assemblies, planetary gears, gears, spacers, seals and bearings. Cleanliness is important to prevent dirt entering during disassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller.
Caterpillar cat 325 d l excavator (prefix erk) service repair manual (erk0000...hfjsejdkemmn
1. The document provides instructions for removing and installing unit injector sleeves, unit injector hydraulic pumps, and a turbocharger from a Caterpillar 325D L excavator with a C7 engine.
2. The procedures include draining fluids, using specialized tools to cut threads and remove the injector sleeves, and disconnecting hoses and electrical connections to remove the hydraulic pump and turbocharger.
3. Precautions are listed to keep parts clean and contain fluids during disassembly and reassembly.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsejdkemmn
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, washers, retaining rings, carrier assemblies and planetary gears. Cleanliness is important during disassembly to prevent dirt from entering components. Various tools are required including a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. Disassembly of the carrier assemblies involves driving out spring pins to remove planetary shafts and gears.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. 15 - Engine
09 - Bedplate
00 - General
15 - 67 9813/7450-2 15 - 67
00 - General
Introduction .................................................... 15-67
Remove and Install ....................................... 15-68
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 145.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 68 9813/7450-2 15 - 68
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
5. 15 - Engine
09 - Bedplate
00 - General
15 - 70 9813/7450-2 15 - 70
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 147.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
6. 15 - Engine
09 - Bedplate
00 - General
15 - 71 9813/7450-2 15 - 71
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
7. 15 - Engine
09 - Bedplate
00 - General
15 - 72 9813/7450-2 15 - 72
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 54. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
8. 15 - Engine
12 - Crankshaft
00 - General
15 - 76 9813/7450-2 15 - 76
Technical Data
Table 55.
Main bearing journal diameter (x4)
- min 87.98mm
- max 88mm
Main rear bearing journal diameter (x1)
- min 99.98mm
- max 100mm
Connecting rod bearing journal diameter
- min 72.98mm
- max 73mm
Maximum wear and ovality on journals
(1)
Crankshaft induction hardness 55 HRc min on surface
Thrust washer width
- min 2.44mm
- max 2.5mm
Crankshaft end float
- min 0.05mm
- max 0.28mm
(1) No visible damage/wear or marks
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 77 9813/7450-2 15 - 77
Component Identification
Figure 148.
B
A
A Crankcase
B Crankshaft
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 78 9813/7450-2 15 - 78
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 149.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 79 9813/7450-2 15 - 79
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 150.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 151.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 152.
D
C
C J-jets
D Fixing screws
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 80 9813/7450-2 15 - 80
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 81 9813/7450-2 15 - 81
Figure 153.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 154.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 82 9813/7450-2 15 - 82
Figure 155.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 156.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
15. 15 - Engine
12 - Crankshaft
00 - General
15 - 83 9813/7450-2 15 - 83
Figure 157.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 56. Torque Values
Item Nm
F 24
16. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 84 9813/7450-2 15 - 84
03 - Main Bearing
Introduction .................................................... 15-84
Check (Condition) .......................................... 15-85
Remove and Install ....................................... 15-85
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 158.
A
B
A Main bearing
B Crankshaft
17. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 85 9813/7450-2 15 - 85
Check (Condition)
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Before Removal
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start. Refer to Parts Catalogue.
1. Make the machine safe.
Refer to: PIL 01-03.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine from the machine.
Refer to: PIL 15-00-00.
4. Disconnect and remove the fuel pipes from the
injectors.
Refer to: PIL 18-96-00.
5. Remove the rocker cover.
Refer to: PIL 15-42-06.
6. Remove the fuel injectors.
Refer to: PIL 18-18-03.
7. Drain the oil from the engine.
Refer to: PIL 15-21-00.
8. Remove the oil sump.
Refer to: PIL 15-45-00.
9. Position the engine upside down in a suitable jig
or fixture, supported at the front of the crankcase.
The connecting rod and the big-end bearing cap
have been fracture split and must be kept together
as a set. Care must be taken to avoid contamination
and or damage to the fracture split surfaces.
Remove
1. It is recommended that the big-end bearing caps
are removed in pairs, cylinders 1 and 4 and
cylinders 2 and 3. Rotate the crankshaft so that
the big-end bearing caps on cylinders 2 and 3 are
positioned as shown.
18. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 86 9813/7450-2 15 - 86
2. Remove the bolts and lift off the big-end bearing
caps from the connecting rods. The bolts must
not be re-used, discard the bolts.
Figure 159.
X
1 2
1 Big-end bearing caps
2 Big-end bearing cap bolts
X Cast notch
2.1. Make sure that the tool is kept in inline
with the bolt to avoid damaging the screw
thread.
3. Lift out the bearing shells from the bearing caps.
Carefully rotate the crank to disengage from the
connecting rods and get access to the upper
bearing shells. Lift out the upper bearing shells.
It is recommended that the bearing shells are
renewed. If they are to be reused, label the
bearing shells to make sure that they are installed
in their original positions on assembly.
Figure 160.
4
3
Z
1
2
6
5
1 Big-end bearing cap
2 Bolts
3 Connecting rod
4 Piston
5 Piston rings
6 Big end bearing shells
Z Fracture split surfaces
4. Carefully rotate the crankshaft to position the big-
end bearing caps of cylinders 1 and 4. Make
sure that the crank does not foul the connecting
rods of cylinders 2 and 3. Remove the bearing
caps and bearing shells as described in previous
steps.
5. Inspect the big-end bearings for signs of damage
and excessive wear.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the upper bearing shell to the connecting
rod. Lubricate the bearing shell with clean engine
oil.
4. Install the lower bearing shell to the big-end
bearing cap. Lubricate the bearing shell with
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20. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 87 9813/7450-2 15 - 87
clean engine oil. Install the big-end bearing cap
to the connecting rod. Make sure that the cast
notch on the bearing cap faces to the front of the
engine. Use compressed air to clean the fracture
surfaces before assembly.
5. Install new big end bearing cap bolts. Tighten the
new bolts in three stages to the correct torque
value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
5.1. Make sure that the tool is kept in inline
with the bolt to avoid damaging the screw
thread.
5.2. The bolts are tightened using a torque and
angle method.
Refer to: PIL 72-00-00.
Figure 161.
0° +90°
Y
Figure 162.
T3
T3 Angle gauge (obtain locally)
After Installation
1. The after installation procedure is the opposite of
the before removal procedure.
Table 57. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (1st Stage) 35
2 (2nd Stage) 65
2 (Final Stage) 90
21. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 88 9813/7450-2 15 - 88
06 - Front Oil Seal
Remove and Install
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 163.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 164.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
164.
22. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 89 9813/7450-2 15 - 89
Figure 164.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
165.
Dimension: -0.5 -0/+0.5mm
Figure 165.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.