This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the installation.
1981 johnson evinrude outboard 4.5 hp service repair manualfjsjefskekfmme
This short document repeats itself and encourages the reader to click a link for more information. It thanks the reader twice for reading and directs them to click a link in order to obtain additional information on an unspecified topic.
New holland cx6080 tier 3 combine harvester service repair manualfjsjefskekfmme
This document is a service manual for CX5000 and CX6000 series machines. It contains sections covering the machine's hydraulic, pneumatic, electrical and electronic systems, engines, transmissions, axles, brakes, steering systems, frames, cabs, user platforms, environmental controls, lifting and leveling systems, and crop processing functions. Each section contains technical data, descriptions of functionality, diagnostic information, and service procedures for the machine's components and systems.
New holland cx6080 cx6090 tier 4 combine harvester service repair manualfjsjefskekfmme
This document is a service manual for CX5000 and CX6000 series machines. It contains sections covering the machine's hydraulic, pneumatic, electrical and electronic systems, engines, transmissions, axles, brakes, steering, frames, cabs, user platforms, environmental controls, frame positioning, tool positioning, lifting, leveling, feeding, threshing, separating, cleaning, storing, unloading and other crop processing functions. Each section contains technical data, functional descriptions, diagnostics and service instructions for the machine's various components and systems.
New holland cr9.90 combine harvesters service repair manualfjsjefskekfmme
This document is a service manual for various combine harvester models from CNH Industrial. It contains over 20 sections that provide information on systems of the combines like the engine, transmission, axles, brakes, hydraulics, steering, tracks, electrical systems, and more. Each section includes subsections that go into further detail on specific components. The manual also includes a table linking product models to their corresponding engine.
New holland cr9090 elevation combine harvesters service repair manualfjsjefskekfmme
This document is a service manual that provides instructions and specifications for servicing various components of agricultural equipment, including the distribution systems, power systems, engine, transmission, axles, steering, braking, body, operator controls, crop processing, protection systems, and other subsystems. It outlines proper procedures for tasks like shimming, installing rotating shaft seals, applying sealing compounds, and protecting electronic systems during welding.
Caterpillar cat 903 d compact wheel loader (prefix mzy) service repair manual...fjsjefskekfmme
This service manual document provides instructions for removing and installing various components of a Caterpillar 903D compact wheel loader, including:
1. The steering frame lock to secure the machine frames before working on the loader.
2. The hydraulic tank which requires draining the tank, removing hoses/fittings, and lifting the tank off with a lifting device.
3. The joystick control and mounting located in the cab, which involves removing covers and disconnecting cables and harnesses.
4. The steering metering pump, which requires releasing hydraulic pressure, disconnecting hoses, and removing bolts to access the pump.
Caterpillar cat el240 b excavator (prefix 5wg) service repair manual (5wg0000...fjsjefskekfmme
This document provides instructions for removing and installing an engine oil cooler and disassembling and assembling an engine oil pump on an excavator model EL240B. The oil cooler removal procedure involves removing the oil cooler and gasket. The oil pump disassembly procedure involves using tools to remove various components like gears, shafts, springs and plungers from the oil pump body and housing. Precautions are provided to keep parts clean and contain fluids during the repair work.
The document provides instructions for removing and installing various components of a Caterpillar C2.4 Tier 4 Final engine, including:
1) The fuel manifold, requiring removal of bolts and lines and installation in reverse order.
2) Fuel injection lines, involving removal of clamps, hoses and tubes and installation in reverse order.
3) The exhaust gas recirculation cooler, requiring draining of coolant and removal of hoses, brackets and bolts and installation in reverse order.
4) The fuel injection pump, calling for removal of nuts, bolts and hoses and installation in reverse order.
5) Electronic unit injectors, involving removal of clips
1981 johnson evinrude outboard 4.5 hp service repair manualfjsjefskekfmme
This short document repeats itself and encourages the reader to click a link for more information. It thanks the reader twice for reading and directs them to click a link in order to obtain additional information on an unspecified topic.
New holland cx6080 tier 3 combine harvester service repair manualfjsjefskekfmme
This document is a service manual for CX5000 and CX6000 series machines. It contains sections covering the machine's hydraulic, pneumatic, electrical and electronic systems, engines, transmissions, axles, brakes, steering systems, frames, cabs, user platforms, environmental controls, lifting and leveling systems, and crop processing functions. Each section contains technical data, descriptions of functionality, diagnostic information, and service procedures for the machine's components and systems.
New holland cx6080 cx6090 tier 4 combine harvester service repair manualfjsjefskekfmme
This document is a service manual for CX5000 and CX6000 series machines. It contains sections covering the machine's hydraulic, pneumatic, electrical and electronic systems, engines, transmissions, axles, brakes, steering, frames, cabs, user platforms, environmental controls, frame positioning, tool positioning, lifting, leveling, feeding, threshing, separating, cleaning, storing, unloading and other crop processing functions. Each section contains technical data, functional descriptions, diagnostics and service instructions for the machine's various components and systems.
New holland cr9.90 combine harvesters service repair manualfjsjefskekfmme
This document is a service manual for various combine harvester models from CNH Industrial. It contains over 20 sections that provide information on systems of the combines like the engine, transmission, axles, brakes, hydraulics, steering, tracks, electrical systems, and more. Each section includes subsections that go into further detail on specific components. The manual also includes a table linking product models to their corresponding engine.
New holland cr9090 elevation combine harvesters service repair manualfjsjefskekfmme
This document is a service manual that provides instructions and specifications for servicing various components of agricultural equipment, including the distribution systems, power systems, engine, transmission, axles, steering, braking, body, operator controls, crop processing, protection systems, and other subsystems. It outlines proper procedures for tasks like shimming, installing rotating shaft seals, applying sealing compounds, and protecting electronic systems during welding.
Caterpillar cat 903 d compact wheel loader (prefix mzy) service repair manual...fjsjefskekfmme
This service manual document provides instructions for removing and installing various components of a Caterpillar 903D compact wheel loader, including:
1. The steering frame lock to secure the machine frames before working on the loader.
2. The hydraulic tank which requires draining the tank, removing hoses/fittings, and lifting the tank off with a lifting device.
3. The joystick control and mounting located in the cab, which involves removing covers and disconnecting cables and harnesses.
4. The steering metering pump, which requires releasing hydraulic pressure, disconnecting hoses, and removing bolts to access the pump.
Caterpillar cat el240 b excavator (prefix 5wg) service repair manual (5wg0000...fjsjefskekfmme
This document provides instructions for removing and installing an engine oil cooler and disassembling and assembling an engine oil pump on an excavator model EL240B. The oil cooler removal procedure involves removing the oil cooler and gasket. The oil pump disassembly procedure involves using tools to remove various components like gears, shafts, springs and plungers from the oil pump body and housing. Precautions are provided to keep parts clean and contain fluids during the repair work.
The document provides instructions for removing and installing various components of a Caterpillar C2.4 Tier 4 Final engine, including:
1) The fuel manifold, requiring removal of bolts and lines and installation in reverse order.
2) Fuel injection lines, involving removal of clamps, hoses and tubes and installation in reverse order.
3) The exhaust gas recirculation cooler, requiring draining of coolant and removal of hoses, brackets and bolts and installation in reverse order.
4) The fuel injection pump, calling for removal of nuts, bolts and hoses and installation in reverse order.
5) Electronic unit injectors, involving removal of clips
Caterpillar cat el200 b excavator (prefix 7df) service repair manual (7df0000...fjsjefskekfmme
This document provides instructions for removing, disassembling, assembling, and installing an engine oil pump on a Caterpillar EL200B excavator. The removal procedure involves removing the engine oil pan and then the oil pump. The disassembly procedure details removing various components of the oil pump including gears, shafts, and springs. The assembly procedure specifies lubricating parts and installing components in reverse order of removal. Finally, the installation procedure indicates ensuring clean mounting surfaces and installing the oil pump.
Caterpillar cat e300 b excavator (prefix 1wj) service repair manual (1wj00001...fjsjefskekfmme
This document provides instructions for removing the automatic timing advance from an E300B excavator engine. It describes:
1) Using various tools to turn the crankshaft and camshaft to specific positions to aid in removal.
2) Loosening a bolt to separate the automatic timing advance gear from the fuel pump camshaft.
3) Removing the automatic timing advance unit from the engine.
Proper positioning of engine components and use of the specified tools is necessary for safe and effective removal of the automatic timing advance.
Caterpillar cat 903 c compact wheel loader (prefix w6t) service repair manual...fjsjefskekfmme
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft assembly. Specific steps include removing retaining rings, sleeves, and press-fitting bearings. Torque specifications and notices about cleanliness and fluid containment are provided.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjsjefskekfmme
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by noting the tools needed and safety precautions. The removal procedure instructs to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs to install a new gasket on the cover and then install the gasket and cover on the front of the engine.
Caterpillar cat 903 c compact wheel loader (prefix mw4) service repair manual...fjsjefskekfmme
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It includes procedures for removing and installing fuel injection lines and nozzles, as well as disassembling, assembling, removing and installing the governor and camshaft. Detailed illustrations accompany each step-by-step procedure to ensure correct part placement and tool usage. Proper cleanup and containment of fluids is emphasized throughout.
Caterpillar cat e240 b excavator (prefix 8sf) service repair manual (8sf00001...fjsjefskekfmme
This document provides instructions for removing and installing the fuel transfer pump on an excavator model E240B powered by a 3116 engine. The removal procedure involves holding the spring loaded cover in place and removing bolts to access internal components. Components like the filter screen, seals, springs and fittings are then removed. The installation procedure is not described but presumably involves reversing the removal steps. Precautions are provided to contain fluids and prevent contamination.
This document provides instructions for removing and installing an implement pump on a 527 track skidder. It outlines the disassembly and assembly procedures in detail with illustrations. Safety notices are included to release pressure from the hydraulic system before removal and to relieve spring tension carefully during disassembly. The multi-page document thoroughly explains each step to disassemble and reassemble the implement pump.
This document provides instructions for removing and installing various components on a Caterpillar 527 Track Skidder, including the turbocharger, water temperature regulator, and radiator. The removal and installation procedures are described in detail in a step-by-step format and include illustrations. Safety and contamination prevention notices are also provided throughout the document.
Caterpillar cat e120 b excavator (prefix 6jf) service repair manual (6jf00001...fjsjefskekfmme
This document provides instructions for disassembling and assembling the travel drives of an E120B excavator. It describes removing and disassembling the travel drive and travel motor components. It then describes cleaning and inspecting the parts and reassembling the travel drive, which involves determining shim sizes, installing seals and gears, and torquing bolts to the specified values. The goal is to properly disassemble, clean, measure, and reassemble the travel drive components.
This document provides instructions for removing and installing the fuel priming pump and fuel filter base on a Caterpillar 527 Track Skidder with a 3304 engine. It describes:
- Removing the fuel priming pump by turning off the fuel supply, removing bolts/washers, disconnecting tubes, and removing the pump and gasket.
- Installing the fuel priming pump by installing the gasket, bolts/washers, connecting tubes, and turning on the fuel supply.
- Removing the fuel filter base by removing the fuel filter, disconnecting fuel lines, and removing bolts/washers/base/gasket.
- Installing the fuel filter base by installing the
Caterpillar cat e70 b track excavator (prefix 6ak) service repair manual (6ak...fjsjefskekfmme
The document is a service manual that provides specifications and operating instructions for the travel drive and motor of an E70B excavator. It describes the main components of the travel drive and motor system, including the axial plunger motor, counter-balance valve, parking brake, and reduction gears. It explains how each component functions and interacts with the others to convert hydraulic pressure into rotational force to power the tracks and control functions like braking and reversing.
This document provides instructions for connecting and disconnecting tracks on a 517 Track Skidder. It describes 13 steps for the connection procedure, including using tools to lift the machine, engage the track bushings with the sprocket segments, and tighten the master link. It also provides procedures for removing and installing sprocket segments, disassembling and assembling track rollers, and installing Duo-Cone seals.
This document provides instructions for servicing the automatic timing advance on a 517 TRACK SKIDDER model powered by a 3304 engine. It describes removing the fuel injection pump housing and governor, disassembling the housing, and reassembling the housing. The procedures involve using various tools to install and remove parts like bearings, lifters, and seals. Technicians are advised to keep parts clean and apply engine oil during assembly.
Caterpillar cat 320 c excavator (prefix mab) service repair manual (mab00001 ...fjsjefskekfmme
The document provides instructions to remove the front idler, recoil spring, and hydraulic track adjuster from an excavator as a 3-part process. It describes separating the track assemblies first, then using lifting devices to support and remove the components as a unit or individually from the track roller frame. Personal injury warnings are given regarding the compressed spring force involved.
Caterpillar cat 428 d backhoe loader (prefix bll) service repair manual (bll0...fjsjefskekfmme
This document provides instructions for assembling the transmission of a 428D backhoe loader. It describes installing various transmission components like bearings, gears, shafts, and cases in multiple steps. It also explains how to install the fully assembled transmission in the machine and connect relevant components. The assembly procedure involves cleaning parts, applying oil, heating bearings, using various tools, and verifying clearances during installation.
This document provides instructions for servicing components of a 245 excavator, including:
- Removing and installing the bucket and boom pilot control valve and stick and swing pilot control valve.
- Disassembling and assembling pilot control valves.
- Removing and installing the speed and direction pilot control valve.
- Disassembling and assembling the speed and direction pilot control valve.
- Removing and installing line relief valves from control valves.
Caterpillar cat 428 c backhoe loader (prefix 8rn) service repair manual (8rn0...fjsjefskekfmme
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It begins by listing the required tools. The removal procedure involves removing the V-belts, then removing three bolts and the thrust block that holds the pulley in position. The installation procedure specifies cleaning parts and installing in the reverse order, tightening the bolts to the specified torque.
Caterpillar cat 236 d skid steer loader (prefix mpw) service repair manual (m...fjsjefskekfmme
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 236D Skid Steer Loader. It describes using a valve spring compressor tool to compress the springs and remove the valve keepers and springs. When installing new springs, the document specifies installing them with the smaller pitch end downward. Safety precautions are provided to avoid injury from parts propelled by spring force.
The document provides instructions for disassembling the piston pump of a Caterpillar 236B3 skid steer loader. It describes removing hoses, fittings, covers, springs, seals, retainers, shafts and other components. Detailed steps and illustrations are given to disassemble the pump housing, actuator assembly, covers and internal parts while taking safety precautions for released spring forces. Measurements are recorded for reassembly.
Caterpillar cat 320 c ln excavator (prefix axk) service repair manual (axk000...fjsjefskekfmme
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator powered by a 3066 engine. It describes removing the front housing, cover, gears, seals, and spindle. It then describes installing these components in reverse order, including heating some parts for easier installation. Precautions are provided regarding cleaning, fluids, and personal protective equipment.
Caterpillar cat el200 b excavator (prefix 7df) service repair manual (7df0000...fjsjefskekfmme
This document provides instructions for removing, disassembling, assembling, and installing an engine oil pump on a Caterpillar EL200B excavator. The removal procedure involves removing the engine oil pan and then the oil pump. The disassembly procedure details removing various components of the oil pump including gears, shafts, and springs. The assembly procedure specifies lubricating parts and installing components in reverse order of removal. Finally, the installation procedure indicates ensuring clean mounting surfaces and installing the oil pump.
Caterpillar cat e300 b excavator (prefix 1wj) service repair manual (1wj00001...fjsjefskekfmme
This document provides instructions for removing the automatic timing advance from an E300B excavator engine. It describes:
1) Using various tools to turn the crankshaft and camshaft to specific positions to aid in removal.
2) Loosening a bolt to separate the automatic timing advance gear from the fuel pump camshaft.
3) Removing the automatic timing advance unit from the engine.
Proper positioning of engine components and use of the specified tools is necessary for safe and effective removal of the automatic timing advance.
Caterpillar cat 903 c compact wheel loader (prefix w6t) service repair manual...fjsjefskekfmme
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft assembly. Specific steps include removing retaining rings, sleeves, and press-fitting bearings. Torque specifications and notices about cleanliness and fluid containment are provided.
Caterpillar cat e240 c excavator (prefix 2rl) service repair manual (2rl00001...fjsjefskekfmme
This document provides instructions for removing and installing the front cover on an excavator engine. It begins by noting the tools needed and safety precautions. The removal procedure instructs to remove the bolts from the front cover and remove the cover and gasket. The installation procedure instructs to install a new gasket on the cover and then install the gasket and cover on the front of the engine.
Caterpillar cat 903 c compact wheel loader (prefix mw4) service repair manual...fjsjefskekfmme
This document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader powered by a C2.4 engine. It includes procedures for removing and installing fuel injection lines and nozzles, as well as disassembling, assembling, removing and installing the governor and camshaft. Detailed illustrations accompany each step-by-step procedure to ensure correct part placement and tool usage. Proper cleanup and containment of fluids is emphasized throughout.
Caterpillar cat e240 b excavator (prefix 8sf) service repair manual (8sf00001...fjsjefskekfmme
This document provides instructions for removing and installing the fuel transfer pump on an excavator model E240B powered by a 3116 engine. The removal procedure involves holding the spring loaded cover in place and removing bolts to access internal components. Components like the filter screen, seals, springs and fittings are then removed. The installation procedure is not described but presumably involves reversing the removal steps. Precautions are provided to contain fluids and prevent contamination.
This document provides instructions for removing and installing an implement pump on a 527 track skidder. It outlines the disassembly and assembly procedures in detail with illustrations. Safety notices are included to release pressure from the hydraulic system before removal and to relieve spring tension carefully during disassembly. The multi-page document thoroughly explains each step to disassemble and reassemble the implement pump.
This document provides instructions for removing and installing various components on a Caterpillar 527 Track Skidder, including the turbocharger, water temperature regulator, and radiator. The removal and installation procedures are described in detail in a step-by-step format and include illustrations. Safety and contamination prevention notices are also provided throughout the document.
Caterpillar cat e120 b excavator (prefix 6jf) service repair manual (6jf00001...fjsjefskekfmme
This document provides instructions for disassembling and assembling the travel drives of an E120B excavator. It describes removing and disassembling the travel drive and travel motor components. It then describes cleaning and inspecting the parts and reassembling the travel drive, which involves determining shim sizes, installing seals and gears, and torquing bolts to the specified values. The goal is to properly disassemble, clean, measure, and reassemble the travel drive components.
This document provides instructions for removing and installing the fuel priming pump and fuel filter base on a Caterpillar 527 Track Skidder with a 3304 engine. It describes:
- Removing the fuel priming pump by turning off the fuel supply, removing bolts/washers, disconnecting tubes, and removing the pump and gasket.
- Installing the fuel priming pump by installing the gasket, bolts/washers, connecting tubes, and turning on the fuel supply.
- Removing the fuel filter base by removing the fuel filter, disconnecting fuel lines, and removing bolts/washers/base/gasket.
- Installing the fuel filter base by installing the
Caterpillar cat e70 b track excavator (prefix 6ak) service repair manual (6ak...fjsjefskekfmme
The document is a service manual that provides specifications and operating instructions for the travel drive and motor of an E70B excavator. It describes the main components of the travel drive and motor system, including the axial plunger motor, counter-balance valve, parking brake, and reduction gears. It explains how each component functions and interacts with the others to convert hydraulic pressure into rotational force to power the tracks and control functions like braking and reversing.
This document provides instructions for connecting and disconnecting tracks on a 517 Track Skidder. It describes 13 steps for the connection procedure, including using tools to lift the machine, engage the track bushings with the sprocket segments, and tighten the master link. It also provides procedures for removing and installing sprocket segments, disassembling and assembling track rollers, and installing Duo-Cone seals.
This document provides instructions for servicing the automatic timing advance on a 517 TRACK SKIDDER model powered by a 3304 engine. It describes removing the fuel injection pump housing and governor, disassembling the housing, and reassembling the housing. The procedures involve using various tools to install and remove parts like bearings, lifters, and seals. Technicians are advised to keep parts clean and apply engine oil during assembly.
Caterpillar cat 320 c excavator (prefix mab) service repair manual (mab00001 ...fjsjefskekfmme
The document provides instructions to remove the front idler, recoil spring, and hydraulic track adjuster from an excavator as a 3-part process. It describes separating the track assemblies first, then using lifting devices to support and remove the components as a unit or individually from the track roller frame. Personal injury warnings are given regarding the compressed spring force involved.
Caterpillar cat 428 d backhoe loader (prefix bll) service repair manual (bll0...fjsjefskekfmme
This document provides instructions for assembling the transmission of a 428D backhoe loader. It describes installing various transmission components like bearings, gears, shafts, and cases in multiple steps. It also explains how to install the fully assembled transmission in the machine and connect relevant components. The assembly procedure involves cleaning parts, applying oil, heating bearings, using various tools, and verifying clearances during installation.
This document provides instructions for servicing components of a 245 excavator, including:
- Removing and installing the bucket and boom pilot control valve and stick and swing pilot control valve.
- Disassembling and assembling pilot control valves.
- Removing and installing the speed and direction pilot control valve.
- Disassembling and assembling the speed and direction pilot control valve.
- Removing and installing line relief valves from control valves.
Caterpillar cat 428 c backhoe loader (prefix 8rn) service repair manual (8rn0...fjsjefskekfmme
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It begins by listing the required tools. The removal procedure involves removing the V-belts, then removing three bolts and the thrust block that holds the pulley in position. The installation procedure specifies cleaning parts and installing in the reverse order, tightening the bolts to the specified torque.
Caterpillar cat 236 d skid steer loader (prefix mpw) service repair manual (m...fjsjefskekfmme
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 236D Skid Steer Loader. It describes using a valve spring compressor tool to compress the springs and remove the valve keepers and springs. When installing new springs, the document specifies installing them with the smaller pitch end downward. Safety precautions are provided to avoid injury from parts propelled by spring force.
The document provides instructions for disassembling the piston pump of a Caterpillar 236B3 skid steer loader. It describes removing hoses, fittings, covers, springs, seals, retainers, shafts and other components. Detailed steps and illustrations are given to disassemble the pump housing, actuator assembly, covers and internal parts while taking safety precautions for released spring forces. Measurements are recorded for reassembly.
Caterpillar cat 320 c ln excavator (prefix axk) service repair manual (axk000...fjsjefskekfmme
This document provides instructions for removing and installing the engine oil pump on a 320C LN excavator powered by a 3066 engine. It describes removing the front housing, cover, gears, seals, and spindle. It then describes installing these components in reverse order, including heating some parts for easier installation. Precautions are provided regarding cleaning, fluids, and personal protective equipment.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. 15 - Engine
09 - Bedplate
00 - General
15 - 67 9813/7450-2 15 - 67
00 - General
Introduction .................................................... 15-67
Remove and Install ....................................... 15-68
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 145.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 68 9813/7450-2 15 - 68
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
5. 15 - Engine
09 - Bedplate
00 - General
15 - 70 9813/7450-2 15 - 70
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 147.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
6. 15 - Engine
09 - Bedplate
00 - General
15 - 71 9813/7450-2 15 - 71
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
7. 15 - Engine
09 - Bedplate
00 - General
15 - 72 9813/7450-2 15 - 72
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 54. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
8. 15 - Engine
12 - Crankshaft
00 - General
15 - 76 9813/7450-2 15 - 76
Technical Data
Table 55.
Main bearing journal diameter (x4)
- min 87.98mm
- max 88mm
Main rear bearing journal diameter (x1)
- min 99.98mm
- max 100mm
Connecting rod bearing journal diameter
- min 72.98mm
- max 73mm
Maximum wear and ovality on journals
(1)
Crankshaft induction hardness 55 HRc min on surface
Thrust washer width
- min 2.44mm
- max 2.5mm
Crankshaft end float
- min 0.05mm
- max 0.28mm
(1) No visible damage/wear or marks
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 77 9813/7450-2 15 - 77
Component Identification
Figure 148.
B
A
A Crankcase
B Crankshaft
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 78 9813/7450-2 15 - 78
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 149.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 79 9813/7450-2 15 - 79
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 150.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 151.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 152.
D
C
C J-jets
D Fixing screws
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 80 9813/7450-2 15 - 80
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 81 9813/7450-2 15 - 81
Figure 153.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 154.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 82 9813/7450-2 15 - 82
Figure 155.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 156.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
15. 15 - Engine
12 - Crankshaft
00 - General
15 - 83 9813/7450-2 15 - 83
Figure 157.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 56. Torque Values
Item Nm
F 24
16. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 84 9813/7450-2 15 - 84
03 - Main Bearing
Introduction .................................................... 15-84
Check (Condition) .......................................... 15-85
Remove and Install ....................................... 15-85
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 158.
A
B
A Main bearing
B Crankshaft
17. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 85 9813/7450-2 15 - 85
Check (Condition)
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Before Removal
This procedure requires service parts. Make sure
you have obtained the correct service parts before
you start. Refer to Parts Catalogue.
1. Make the machine safe.
Refer to: PIL 01-03.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine from the machine.
Refer to: PIL 15-00-00.
4. Disconnect and remove the fuel pipes from the
injectors.
Refer to: PIL 18-96-00.
5. Remove the rocker cover.
Refer to: PIL 15-42-06.
6. Remove the fuel injectors.
Refer to: PIL 18-18-03.
7. Drain the oil from the engine.
Refer to: PIL 15-21-00.
8. Remove the oil sump.
Refer to: PIL 15-45-00.
9. Position the engine upside down in a suitable jig
or fixture, supported at the front of the crankcase.
The connecting rod and the big-end bearing cap
have been fracture split and must be kept together
as a set. Care must be taken to avoid contamination
and or damage to the fracture split surfaces.
Remove
1. It is recommended that the big-end bearing caps
are removed in pairs, cylinders 1 and 4 and
cylinders 2 and 3. Rotate the crankshaft so that
the big-end bearing caps on cylinders 2 and 3 are
positioned as shown.
18. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 86 9813/7450-2 15 - 86
2. Remove the bolts and lift off the big-end bearing
caps from the connecting rods. The bolts must
not be re-used, discard the bolts.
Figure 159.
X
1 2
1 Big-end bearing caps
2 Big-end bearing cap bolts
X Cast notch
2.1. Make sure that the tool is kept in inline
with the bolt to avoid damaging the screw
thread.
3. Lift out the bearing shells from the bearing caps.
Carefully rotate the crank to disengage from the
connecting rods and get access to the upper
bearing shells. Lift out the upper bearing shells.
It is recommended that the bearing shells are
renewed. If they are to be reused, label the
bearing shells to make sure that they are installed
in their original positions on assembly.
Figure 160.
4
3
Z
1
2
6
5
1 Big-end bearing cap
2 Bolts
3 Connecting rod
4 Piston
5 Piston rings
6 Big end bearing shells
Z Fracture split surfaces
4. Carefully rotate the crankshaft to position the big-
end bearing caps of cylinders 1 and 4. Make
sure that the crank does not foul the connecting
rods of cylinders 2 and 3. Remove the bearing
caps and bearing shells as described in previous
steps.
5. Inspect the big-end bearings for signs of damage
and excessive wear.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the upper bearing shell to the connecting
rod. Lubricate the bearing shell with clean engine
oil.
4. Install the lower bearing shell to the big-end
bearing cap. Lubricate the bearing shell with
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20. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 87 9813/7450-2 15 - 87
clean engine oil. Install the big-end bearing cap
to the connecting rod. Make sure that the cast
notch on the bearing cap faces to the front of the
engine. Use compressed air to clean the fracture
surfaces before assembly.
5. Install new big end bearing cap bolts. Tighten the
new bolts in three stages to the correct torque
value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
5.1. Make sure that the tool is kept in inline
with the bolt to avoid damaging the screw
thread.
5.2. The bolts are tightened using a torque and
angle method.
Refer to: PIL 72-00-00.
Figure 161.
0° +90°
Y
Figure 162.
T3
T3 Angle gauge (obtain locally)
After Installation
1. The after installation procedure is the opposite of
the before removal procedure.
Table 57. Torque Table
Item Torque Value
(Nm)
Angle (de-
grees)
2 (1st Stage) 35
2 (2nd Stage) 65
2 (Final Stage) 90
21. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 88 9813/7450-2 15 - 88
06 - Front Oil Seal
Remove and Install
(For: JCB Tier 4i /T4F <55kW Engine 4
Cyl)
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 163.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 164.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
164.
22. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 89 9813/7450-2 15 - 89
Figure 164.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
165.
Dimension: -0.5 -0/+0.5mm
Figure 165.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.