This document provides instructions for removing and installing the bedplate on two engine models. Key steps include removing other engine components to access the bedplate, removing mounting bolts, separating the bedplate while supporting it, cleaning surfaces, applying sealant, installing lower bearing shells, mounting the bedplate and tightening bolts in sequences with specified torques. Consumables like degreaser and sealant are listed.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems on the tractors. Safety warnings are provided at the beginning noting that only qualified technicians should perform repairs using the proper tools and following the instructions carefully.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that provides technical specifications, diagrams, and repair instructions for the hydraulic, pneumatic, electrical, and electronic systems of tractor models T6010 through T6070. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, electrical power system, electronic systems, and fault codes. The primary hydraulic power system section provides detailed information on fixed displacement pumps, variable displacement pumps, and charge pumps including specifications, diagrams of hydraulic circuits, operating descriptions, and exploded parts views.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, adjustments, and fault finding information.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t8.380 powershift transmission (pst) tractor service repair manualfusjefjskekemm
Plug or cap all ports and lines.
RAIL13TR04235AA 13
14. Remove the two bolts (1) securing the oil cooler
mounting bracket.
RAIL13TR04236AA 14
47794972 10/11/2014
10.1 [10.001] / 6
Engine - Engine and crankcase
15. Disconnect the wiring harness connectors (1) from the
engine.
RAIL13TR04238AA 15
16. Disconnect the fuel lines (1) from the fuel filter head.
Plug or cap the lines and ports.
RAIL13TR04239AA 16
17. Remove the two bolts (1) securing the
New holland t8.350 tractor service repair manual (pin zfre03123 and above)fusjefjskekemm
This service manual provides information for servicing the engines, transmissions, axles, hydraulic systems, and other components of T8 tractor models 320, 350, 380, and 410, including SmartTrax versions, with Powershift transmissions. The manual covers removal and installation procedures, specifications, and troubleshooting information to aid technicians in repairing and maintaining these agricultural tractors.
New holland w190 c tier 4 wheel loader service repair manualfusjefjskekemm
- Drain engine oil and coolant from the machine. Disconnect batteries.
- Remove hood by disconnecting wiring harness, removing mounting bolts and hinge bolts. Lift hood off with nylon strap.
- Disconnect engine wiring harness, air intake hoses, exhaust pipes, drive belt, and cooler hoses from the engine.
- Twenty-five steps are listed to fully remove the engine from the machine.
New holland tl70 a tractor service repair manualfusjefjskekemm
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. The manual provides specifications, diagrams, troubleshooting information, and procedures for removal, installation, and overhaul of components.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems on the tractors. Safety warnings are provided at the beginning noting that only qualified technicians should perform repairs using the proper tools and following the instructions carefully.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that provides technical specifications, diagrams, and repair instructions for the hydraulic, pneumatic, electrical, and electronic systems of tractor models T6010 through T6070. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, electrical power system, electronic systems, and fault codes. The primary hydraulic power system section provides detailed information on fixed displacement pumps, variable displacement pumps, and charge pumps including specifications, diagrams of hydraulic circuits, operating descriptions, and exploded parts views.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, adjustments, and fault finding information.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t8.380 powershift transmission (pst) tractor service repair manualfusjefjskekemm
Plug or cap all ports and lines.
RAIL13TR04235AA 13
14. Remove the two bolts (1) securing the oil cooler
mounting bracket.
RAIL13TR04236AA 14
47794972 10/11/2014
10.1 [10.001] / 6
Engine - Engine and crankcase
15. Disconnect the wiring harness connectors (1) from the
engine.
RAIL13TR04238AA 15
16. Disconnect the fuel lines (1) from the fuel filter head.
Plug or cap the lines and ports.
RAIL13TR04239AA 16
17. Remove the two bolts (1) securing the
New holland t8.350 tractor service repair manual (pin zfre03123 and above)fusjefjskekemm
This service manual provides information for servicing the engines, transmissions, axles, hydraulic systems, and other components of T8 tractor models 320, 350, 380, and 410, including SmartTrax versions, with Powershift transmissions. The manual covers removal and installation procedures, specifications, and troubleshooting information to aid technicians in repairing and maintaining these agricultural tractors.
New holland w190 c tier 4 wheel loader service repair manualfusjefjskekemm
- Drain engine oil and coolant from the machine. Disconnect batteries.
- Remove hood by disconnecting wiring harness, removing mounting bolts and hinge bolts. Lift hood off with nylon strap.
- Disconnect engine wiring harness, air intake hoses, exhaust pipes, drive belt, and cooler hoses from the engine.
- Twenty-five steps are listed to fully remove the engine from the machine.
New holland tl70 a tractor service repair manualfusjefjskekemm
This document is a service manual for tractor models TL70A through TL100A. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. The manual provides specifications, diagrams, troubleshooting information, and procedures for removal, installation, and overhaul of components.
New holland ls170 skid steer loader service repair manual valid from serial n...fusjefjskekemm
This document provides the table of contents for the repair manual for New Holland LS160 and LS170 skid steer loaders. It lists 10 sections that cover topics like the engine, transmission, brakes, hydraulics, frames, and electrical system. The summary also notes that the manual contains safety precautions and instructions for tasks like supporting the machine, working with hydraulics, and tilting the cab. Overall, the document outlines the organization and contents of the repair manual for technicians servicing these skid steer models.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
Hyster g004 (s120 ftprs) forklift service repair manualfusjefjskekemm
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. There are two main control valves available: a manual valve and an electronic valve. The valves are mounted to the cowl with bolts. The electronic valve uses solenoids and valves to control the lift, lower, tilt and auxiliary functions electronically. It also has an emergency manual lowering valve. The document describes removing the control valve which involves disconnecting wiring, hoses, removing mounting bolts, and lifting the heavy valve off the truck.
Hyster f019 (h10.00 xm 12ec europe) forklift service repair manualfusjefjskekemm
This document provides repair procedures for a differential assembly. It contains descriptions and diagrams of typical differential components. The procedures describe how to remove the differential carrier from the axle housing, disassemble the differential and ring gear assembly, and disassemble the drive pinion and pinion carrier from the differential carrier. Detailed steps are provided to remove parts like the thrust screw, bearing caps, main differential assembly, drive pinion, pinion carrier, and bearings. Safety warnings and cautions are also noted throughout.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections for general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, and checks and measurements for the various components.
Cummins onan generator set with power command 3100 controller model (dffa ) s...fusjefjskekemm
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and maintenance/repair procedures for various generator set parts.
Case sv300 tier 4b (final) alpha series skid steer loader service repair manu...fusjefjskekemm
The document is a service manual for Case SR270, SV300, TR340, and TV380 skid steer and compact track loaders that provides part numbers, contents, safety information, torque specifications, and service instructions for engine, hydraulic, electrical, and other systems. It includes introduction information, table of contents, safety rules, identification of models covered, and sections for various components and systems.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It provides maintenance and repair instructions for the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other parts. The manual is intended for use by qualified dealership technicians and includes safety warnings.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service personnel.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and cab tractor serv...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended for use by qualified dealership personnel for repair and maintenance according to the manufacturer's instructions.
New holland ts6.110 110 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
New holland ls170 skid steer loader service repair manual valid from serial n...fusjefjskekemm
This document provides the table of contents for the repair manual for New Holland LS160 and LS170 skid steer loaders. It lists 10 sections that cover topics like the engine, transmission, brakes, hydraulics, frames, and electrical system. The summary also notes that the manual contains safety precautions and instructions for tasks like supporting the machine, working with hydraulics, and tilting the cab. Overall, the document outlines the organization and contents of the repair manual for technicians servicing these skid steer models.
New holland td5020 tractor service repair manualfusjefjskekemm
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
Hyster g004 (s120 ftprs) forklift service repair manualfusjefjskekemm
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. There are two main control valves available: a manual valve and an electronic valve. The valves are mounted to the cowl with bolts. The electronic valve uses solenoids and valves to control the lift, lower, tilt and auxiliary functions electronically. It also has an emergency manual lowering valve. The document describes removing the control valve which involves disconnecting wiring, hoses, removing mounting bolts, and lifting the heavy valve off the truck.
Hyster f019 (h10.00 xm 12ec europe) forklift service repair manualfusjefjskekemm
This document provides repair procedures for a differential assembly. It contains descriptions and diagrams of typical differential components. The procedures describe how to remove the differential carrier from the axle housing, disassemble the differential and ring gear assembly, and disassemble the drive pinion and pinion carrier from the differential carrier. Detailed steps are provided to remove parts like the thrust screw, bearing caps, main differential assembly, drive pinion, pinion carrier, and bearings. Safety warnings and cautions are also noted throughout.
New holland t6030 tractor service repair manualfusjefjskekemm
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t4050 supersteer tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections for general guidelines, the engine, clutch, transmissions, drive lines, mechanical transmissions, power take-off, brakes, hydraulics, steering, axles and wheels, air conditioning, electrical systems, and the platform/bodywork. Each section provides specifications, diagrams, removal and installation instructions, and troubleshooting information for repair and maintenance of components.
New holland t4050 deluxe tractor service repair manualfusjefjskekemm
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, and checks and measurements for the various components.
Cummins onan generator set with power command 3100 controller model (dffa ) s...fusjefjskekemm
This document is a service manual that provides information for troubleshooting and servicing generator sets and their components. It includes sections on control operation, circuit boards and modules, troubleshooting, control service and calibration, servicing the generator, day tank fuel transfer pumps, optional enclosure fuel tank systems, and wiring diagrams. The manual provides technical specifications and maintenance/repair procedures for various generator set parts.
Case sv300 tier 4b (final) alpha series skid steer loader service repair manu...fusjefjskekemm
The document is a service manual for Case SR270, SV300, TR340, and TV380 skid steer and compact track loaders that provides part numbers, contents, safety information, torque specifications, and service instructions for engine, hydraulic, electrical, and other systems. It includes introduction information, table of contents, safety rules, identification of models covered, and sections for various components and systems.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.140 139 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It provides maintenance and repair instructions for the engine, transmission, axles, brakes, hydraulics, electrical systems, cab components, and other parts. The manual is intended for use by qualified dealership technicians and includes safety warnings.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.130 130 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. It contains sections covering the engine, transmission, axles, power take-off, brakes, hydraulics, hitches, steering, cab climate control, electrical systems, and bodywork/decals. The manual provides maintenance and repair instructions for technicians.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.130 130 hp tier 4 b (final) engine, 2wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.110 HC, TS6.120, TS6.120 HC, TS6.130, and TS6.140 with Tier 4B (final) engines. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended to assist technicians in servicing and repairing these tractor models.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 horsepower. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
New holland ts6.120 119 hp tier 4 b (final) engine, 4wd, and cab. tractor ser...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service personnel.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP, covering 2-wheel drive, 4-wheel drive, cab, and high clearance variations. The manual contains specifications, maintenance and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, and other components.
New holland ts6.120 119 hp tier 4 b (final) engine, 2wd, and cab tractor serv...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B (final) engines between 110-139 HP. It contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. The manual is intended for use by qualified dealership personnel for repair and maintenance according to the manufacturer's instructions.
New holland ts6.110 110 hp tier 4 b (final) engine, 4wd, and rops. tractor se...fusjefjskekemm
This document is a service manual for New Holland tractor models TS6.110, TS6.120, TS6.130, and TS6.140 with Tier 4B final diesel engines between 110-139 HP. The manual contains information on engine systems, transmission, axles, hydraulics, electrical systems, and other components. It provides repair and maintenance instructions for qualified service technicians.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. 15 - Engine
09 - Bedplate
00 - General
15 - 41 9813/9750-1 15 - 41
00 - General
Introduction .................................................... 15-41
Remove and Install ....................................... 15-42
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 122.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 42 9813/9750-1 15 - 42
Remove and Install
For: KDI 1903 TCR Elec Engine
................................................... Page 15-42
For: KDI 2504 TCR Elec Engine
................................................... Page 15-45
(For: KDI 1903 TCR Elec Engine)
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt. Refer to (PIL 15-18).
5. Remove the oil sump. Refer to (PIL 15-45).
6. Remove the turbocharger. Refer to (PIL 18-35).
7. Remove the exhaust manifold. Refer to (PIL
18-24).
8. Remove the starter motor. Refer to (PIL 15-75).
9. Remove the flywheel housing. Refer to (PIL
15-51).
10. Remove the crankshaft rear oil seal flange. Refer
to (PIL 15-12).
11. Remove the EGR (Exhaust Gas Recirculation).
Refer to (PIL 18-27).
12. Remove the inlet manifold. Refer to (PIL 18-24).
13. Disconnect and remove the high and low
pressure fuel pipes. Refer to (PIL 18-96).
14. Remove the timing gear front case. Refer to (PIL
15-51).
15. Remove the fuel injection pump. Refer to (PIL
18-18).
16. Remove the fuel injection drive gear. Refer to
(PIL 15-51).
17. Remove the intermediate drive gear. Refer to
(PIL 15-51).
18. Remove the high duty PTO (Power Take-Off)
device (if installed).
19. Remove the fuel injectors. Refer to (PIL 18-18).
20. Remove the rocker cover. Refer to (PIL 15-42).
21. Remove the rocker assembly including the push
rods. Refer to (PIL 15-42).
22. It is not necessary to remove the cylinder head
assembly to remove the bedplate. If however,
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now. Refer to (PIL 15-06).
23. Position the engine upside down in a suitable jig
or fixture, supported at the front of the crankcase.
Remove
1. Remove the main bearing bolts in the sequence
shown.
Figure 123.
B
A
A Bedplate
B Main bearing bolts (x8)
2. Remove the bedplate peripheral bolts in the
sequence shown.
4. 15 - Engine
09 - Bedplate
00 - General
15 - 43 9813/9750-1 15 - 43
Figure 124.
C
C Peripheral bolts (x13)
3. Carefully separate the bedplate from the
crankcase. Use suitable lifting equipment (if the
bedplate is lifted manually, two people will be
required). Do not use a lever to separate the
bedplate.
4. Carefully remove the lower bearing shells from
the bedplate.
Figure 125.
A
D
A Bedplate
D Lower bearing shells (x4)
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5min minutes (with a maximum
permissible time of 15min).
Important: BEFORE you install the bedplate: DO
NOT rotate the crankshaft. Make sure that the upper
main bearing shells are flush with the bottom face of
the crankcase.
Install
Important: The crankshaft half bearings are made of
special material. Therefore, they must be replaced
every time they are removed to prevent seizures.
The lower and upper crankshaft half bearings cannot
be replaced singularly, and both halves must be
replaced together.
1. Make sure that all items are clean and free from
damage and corrosion.
2. Use a suitable degreasing agent to clean both
sides of the lower bearing shells.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
3. Install the lower bearing shells into the bedplate.
Make sure that the reference notches are at the
correct location.
Figure 126.
E
D
A
A Bedplate
D Lower bearing shells (x4)
E Reference notch
4. Lubricate the lower bearing shells with clean
engine oil.
5. Install the two shoulder half-rings onto the lower
crankcase. Apply two dots of ITP GX100 grease
to hold the rings in position.
5. 15 - Engine
09 - Bedplate
00 - General
15 - 44 9813/9750-1 15 - 44
Figure 127.
G
D
F
D Lower bearing shells (x4)
F Shoulder half-rings (x2)
G Guide pins
6. Apply a 1.0mm (0.04in) thick bead of Loctite 5188
around the crankcase/bedplate mating face as
shown.
Figure 128.
L
K
J
H
H Crankcase
J Loctite 5188
K Oil feed holes
L Return oil grooves
7. Make sure that you do not block the oil feed holes
and the return oil grooves.
8. Assemble the bedplate to the crankcase. Make
sure that the guide pins on the crankcase are
engaged properly in the slots on the bedplate.
9. Note: The bedplate is heavy. Two people will be
required to lift and rotate the bedplate safely on
to the crankcase.
10. Install the main bearing bolts (x8).
11. Tighten the bolts to the correct torque value in
three stages. Strictly follow the torque sequence
shown.
Figure 129.
12. Install the bedplate peripheral bolts (x13).
13. Tighten the bolts to the correct torque value in
two stages. Strictly follow the torque sequence
shown.
Figure 130.
Important: If the parts have not been tightened to the
correct torque value within the maximum 15min time
period, then the parts must be separated, thoroughly
cleaned and fresh sealant should be applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand.
2. Measure the crankshaft end float. Make sure that
the end float is between 0.18mm (0.007in) and
0.38mm (0.015in).
3. Carry out the procedures listed in the 'Before
Removal' section in reverse order.
6. 15 - Engine
09 - Bedplate
00 - General
15 - 45 9813/9750-1 15 - 45
Table 37. Torque Values
Item Description Nm
B Main bearing bolts (x8) (1st
Stage)
40
B Main bearing bolts (x8) (2nd
Stage)
70
B Main bearing bolts (x8) (3rd
Stage)
120
C Peripheral bolts (x13) (4th
Stage)
20
C Peripheral bolts (x13) (5th
Stage)
35
(For: KDI 2504 TCR Elec Engine)
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt. Refer to (PIL 15-18).
5. Remove the oil sump. Refer to (PIL 15-45).
6. Remove the turbocharger. Refer to (PIL 18-35).
7. Remove the exhaust manifold. Refer to (PIL
18-24).
8. Remove the starter motor. Refer to (PIL 15-75).
9. Remove the flywheel housing. Refer to (PIL
15-54).
10. Remove the crankshaft rear oil seal flange. Refer
to (PIL 15-12).
11. Remove the EGR. Refer to (PIL 18-27).
12. Remove the inlet manifold. Refer to (PIL 18-24).
13. Disconnect and remove the high and low
pressure fuel pipes. Refer to (PIL 18-96).
14. Remove the timing gear front case. Refer to (PIL
15-51).
15. Remove the fuel injection pump. Refer to (PIL
18-18).
16. Remove the fuel injection drive gear. Refer to
(PIL 15-51).
17. Remove the intermediate drive gear. Refer to
(PIL 15-51).
18. Remove the high duty PTO device (if installed).
19. Remove the fuel injectors. Refer to (PIL 18-18).
20. Remove the rocker cover. Refer to (PIL 15-42).
21. Remove the rocker assembly including the push
rods. Refer to (PIL 15-42).
22. It is not necessary to remove the cylinder head
assembly to remove the bedplate. If however,
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now. Refer to (PIL 15-06).
23. Position the engine upside down in a suitable jig
or fixture, supported at the front of the crankcase.
Remove
1. Remove the main bearing bolts in the sequence
shown.
Figure 131.
B
A
A Bedplate
B Main bearing bolts (x10)
2. Remove the bedplate peripheral bolts in the
sequence shown.
7. 15 - Engine
09 - Bedplate
00 - General
15 - 46 9813/9750-1 15 - 46
Figure 132.
C
C Peripheral bolts (x17)
3. Carefully separate the bedplate from the
crankcase. Use suitable lifting equipment (if the
bedplate is lifted manually, two people will be
required). Do not use a lever to separate the
bedplate.
4. Carefully remove the lower bearing shells from
the bedplate.
Figure 133.
A
D
A Bedplate
D Lower bearing shells (x5)
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5min minutes (with a maximum
permissible time of 15min).
Important: Before installing the bedplate: Do not
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
Important: The crankshaft half bearings are made of
special material. Therefore, they must be replaced
every time they are removed to prevent seizures.
The lower and upper crankshaft half bearings cannot
be replaced singularly, and both halves must be
replaced together.
1. Make sure that all items are clean and free from
damage and corrosion.
2. Use a suitable degreasing agent to clean both
sides of the lower bearing shells.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
3. Install the lower bearing shells into the bedplate.
Make sure that the reference notches are at the
correct location.
Figure 134.
E
D
A
A Bedplate
D Lower bearing shells (x5)
E Reference notch
4. Lubricate the lower bearing shells with clean
engine oil.
5. Install the two shoulder half-rings onto the lower
crankcase. Apply two dots of ITP GX100 grease
to hold the rings in position.
8. 15 - Engine
09 - Bedplate
00 - General
15 - 47 9813/9750-1 15 - 47
Figure 135.
G
D
F
D Lower bearing shells (x5)
F Shoulder half-rings (x2)
G Guide pins
6. Apply a 1.0mm (0.04in) thick bead of Loctite 5188
around the crankcase/bedplate mating face as
shown.
Figure 136.
L
K
J
H
H Crankcase
J Loctite 5188
K Oil feed holes
L Return oil grooves
7. Make sure that you do not block the oil feed holes
and the return oil grooves.
8. Assemble the bedplate to the crankcase. Make
sure that the guide pins on the crankcase are
engaged properly in the slots on the bedplate.
9. Note: The bedplate is heavy. Two people will be
required to lift and rotate the bedplate safely on
to the crankcase.
10. Install the main bearing bolts (x10).
11. Tighten the bolts to the correct torque value in
three stages. Strictly follow the torque sequence
shown.
Figure 137.
B
A
12. Install the bedplate peripheral bolts (x17).
13. Tighten the bolts to the correct torque value in
two stages. Strictly follow the torque sequence
shown.
Figure 138.
C
Important: If the parts have not been tightened to the
correct torque value within the maximum 15min time
period, then the parts must be separated, thoroughly
cleaned and fresh sealant should be applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand.
2. Measure the crankshaft end float. Make sure that
the end float is between 0.18mm (0.007in) and
0.38mm (0.015in).
3. Carry out the procedures listed in the 'Before
Removal' section in reverse order.
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 52 9813/9750-1 15 - 52
Technical Data
Table 39.
Main bearing journal di-
ameter (x4)
- min 63.981mm (2.5189in)
- max 64.00mm (2.5196in)
Connecting rod bearing
journal diameter
- min 54.035mm (2.1274in)
- max 54.066mm (2.1286in)
Maximum wear and
ovality on journals
(1)
Crankshaft end float
- min 0.18mm ( 0.0070in)
- max 0.38mm ( 0.0149in)
(1) No visible damage/wear or marks
Component Identification
Figure 139.
B
A
A Crankcase
B Crankshaft
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 53 9813/9750-1 15 - 53
Operation
Refer to Camshaft-Operation (PIL 15-15).
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 140.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 54 9813/9750-1 15 - 54
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
2. Measure the crankshaft diameters to confirm
they are within service limits. Refer to
Crankshaft- Technical Data (PIL 15-12).
3. Check that the oilway cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oilways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling oil sprayers are
clear (if installed). If the sprayers cannot be
cleared remove the fixing screws. Remove the
sprayers and discard them.
Figure 141.
D
C
A
B
E
A Crankshaft B Shoulder half-rings
C Oil spray jets (if installed) D Fixing screws
E Main bearing shells
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 55 9813/9750-1 15 - 55
Calibrate
Axial clearance check
1. To measure the axial clearance of the crankshaft,
it is necessary to assemble the shaft in the
crankcase.
2. Measure the axial shift of the crankshaft with a
dial gauge. The axial shift must range between
0.18-0.38mm (0.007-0.015in).
3. If the value is more than or less than the specified
range, replace the shoulder rings.
Figure 142.
A
B
A Crankshaft B Dial gauge
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 56 9813/9750-1 15 - 56
Dimensional Check
1. Make sure that you clean the crankshaft
thoroughly with a suitable detergent.
2. Use a pipe cleaner into the lubrication ducts to
remove any residual dirt.
3. Use a compressed air jet to thoroughly clean the
oil passages.
4. Check the surfaces of the main journals and
crank-pins for wear limit, to see whether grinding
is necessary.
5. Install the half-bearings on the semi-crankcases,
without crankshaft, and couple the semi-
crankcases by tightening the fixing screws.
6. Measure the diameter of the crank-pins and main
journals with a micrometer.
7. Measure the internal diameter of the connecting
rod and crankshaft half-bearings with a dial
gauge.
8. Lubricate the contact surfaces with oil to prevent
oxidation.
9. The crankshaft and connecting rod half-bearings
must necessarily be replaced every time they are
disassembled.
10. Make sure that the measurements are within the
allowable limits.
Figure 143.
A
B
C D
A Crank-pin B Main journal
C Connecting rod half-bearing D Crankshaft half-bearing
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 57 9813/9750-1 15 - 57
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the bedplate. Refer to (PIL 15-09).
5. If the pistons and connecting rods have not been
removed, then remove the main bearing caps.
Refer to (PIL 15-12).
Figure 144.
DC
B
B
A
EF
A Crankshaft B Thrust Washers
15. 15 - Engine
12 - Crankshaft
00 - General
15 - 58 9813/9750-1 15 - 58
C Rear main bearing D Fixing screws
E Cooling jets x4 (PIL 15-03) F Main bearing shells
16. 15 - Engine
12 - Crankshaft
00 - General
15 - 59 9813/9750-1 15 - 59
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions on
assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells. It is
recommended that the bearing shells are
renewed.
5. If the bearing shells are to be used again, put
labels on the shells to make sure that they are
installed in their original positions on assembly.
6. Inspect the crankshaft and main bearings etc. for
damage and excessive wear.
Figure 145.
D
H
C
B
B
A
E
F
G
A Crankshaft B Thrust Washers
C Rear main bearing D Fixing screws
E Cooling jets x4 (PIL 15-03) F Main bearing shells
G Bearing location tab H Oil slot-thrust washers
17. 15 - Engine
12 - Crankshaft
00 - General
15 - 60 9813/9750-1 15 - 60
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
3. Take care not to block the oil ways or the piston
cooling jets.
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that all
oil-ways and jets are clear and free from debris.
Install
1. Replacement is the reversal of the removal
procedure.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If the cooling jets have been removed or a new
crankcase is being installed, install the jets on the
crankcase.
4. Tighten the retaining screws to the correct torque
value.
5. Use a suitable degreasing agent to make sure
that the surface of the upper bearing shells are
clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
6. Assemble the bearing shells into the crankcase
bearing saddles.
7. Make sure that the location tab engages into the
slot.
8. Important: Make sure that the oil-way holes in
the bearing saddles align with the holes in the
bearing shell. Misaligned holes will cause engine
failure.
9. Lubricate the upper bearing shells with clean
engine oil.
10. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
11. DO NOT rotate the crankshaft, the bearing shells
can become dislodged. Refer to step 5.
12. Slide the thrust washers between the crankshaft
and the crankcase rear main bearing.
13. Make sure that they are installed in the correct
positions, with the two slots facing outwards from
the bearing saddle.
14. If necessary, push the crankshaft forward and
then backwards to obtain clearance to install the
thrust washers.
15. DO NOT rotate the crankshaft, the bearing shells
can become dislodged. Refer to step 5.
16. Check that the crankshaft end float is within
service limits. Refer to (PIL 15-12).
17. Install the bedplate. Refer to (PIL 15-09).
Table 40. Torque Values
Item Nm
D 10
18. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 61 9813/9750-1 15 - 61
03 - Main Bearing
Introduction .................................................... 15-61
Check (Condition) .......................................... 15-62
Remove and Install ....................................... 15-62
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 146.
A
B
A Main bearing
B Crankshaft
19. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 62 9813/9750-1 15 - 62
Check (Condition)
For: KDI 1903 TCR Elec Engine, KDI 2504
TCR Elec Engine ...................... Page 15-62
For: KDI 1903 TCR Elec Engine, KDI 2504
TCR Elec Engine ...................... Page 15-62
(For: KDI 1903 TCR Elec Engine, KDI
2504 TCR Elec Engine)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits, refer to Technical Data
(PIL 15-12).
3. Renew any parts that are worn or not within the
specified tolerances.
(For: KDI 1903 TCR Elec Engine, KDI
2504 TCR Elec Engine)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits. Refer to Technical Data
(PIL 15-12), (PIL 15-33).
3. Replace any parts that are worn or not within the
specified tolerances.
Remove and Install
Special Tools
Description Part No. Qty.
Torque Wrench
(10-100Nm)
993/70111 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the fuel injectors. Refer to (PIL 18-18).
5. Remove the rocker cover. Refer to (PIL 15-42).
6. Drain the oil from the engine. Refer to (PIL
15-00).
7. Remove the oil sump. Refer to (PIL 15-45).
8. Position the engine upside down in a suitable jig
or fixture, supported at the front of the crankcase.
Important: The connecting rod and the main bearing
cap have been fracture split and must be kept
together as a set. Utmost care must be taken to avoid
contamination and or damage to the fracture split
surfaces.
20. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 63 9813/9750-1 15 - 63
Remove
Figure 147.
4
3
Z
1
2
6
5
1 Piston rings
2 Piston
3 Connecting rod
4 Main bearing cap
5 Bolts
6 Big end bearing shells
Z Fracture split surfaces
1. It is recommended that the main bearing caps are
removed in pairs according to the firing cycle.
1.1. Cylinder 2
1.2. Cylinders 1 and 3
2. Put marks on the main bearing caps to make sure
that they are installed in their original positions
on assembly.
3. Rotate the crankshaft so that the main bearing
caps on cylinder 2 are positioned at the top.
4. Remove the bolts and lift off the main bearing
caps from the connecting rods.
5. Make sure that the bolts are not used again.
Discard the bolts.
Figure 148.
X
1 2
1 Main bearing caps
2 Main bearing cap bolts
6. Remove the bearing shells.
6.1. Lift out the bearing shells from the main
bearing caps.
6.2. Carefully rotate the crank to disengage from
the connecting rods and gain access to the
upper bearing shells.
6.3. Lift out the upper bearing shells.
6.4. The bearing shells must be replaced every
time they are removed.
7. Carefully rotate the crankshaft to position the
main bearing caps of cylinders 1 and 3.
8. Make sure that the crankshaft does not hit the
connecting rod of cylinder 2.
9. Do the steps 4 to 6 to remove the bearing caps
and bearing shells for cylinders 1 and 3.
10. Inspect the main bearings for signs of damage
and excessive wear. Refer to (PIL 15-12).
Install
1. Replacement is the reversal of the removal
procedure.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the upper bearing shell to the connecting
rod. Lubricate the bearing shell with clean engine
oil.
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 64 9813/9750-1 15 - 64
4. Install the lower bearing shell to the main bearing
cap. Lubricate the bearing shell with clean engine
oil.
5. Use compressed air to clean the fracture
surfaces of the main bearing caps before
assembly.
6. Install the main bearing cap to the connecting
rod.
7. Replace the fixing bolts.
8. Tighten the new bolts in two stages to the correct
torque value.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
9. Make sure that the crankshaft rotates smoothly
and the connecting rods have axial play.
10. After you perform the check, rotate the
crankshaft to position the first cylinder at TDC
(Top Dead Centre).
After Installation
1. Install the oil sump. Refer to (PIL 15-45).
2. Install the rocker cover. Refer to (PIL 15-42).
3. Install the fuel injectors. Refer to (PIL 18-18).
4. Fill the engine with engine oil. Refer to (PIL
15-00).
Table 41. Torque Values
Item Description Nm
2 1st Stage 40
2 2nd Stage 85
23. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 65 9813/9750-1 15 - 65
09 - Rear Oil Seal
Remove and Install
Consumables
Description Part No. Size
4101/0250 0.01LJCB Threadlocker
and Sealer (Medium
Strength)
4101/0251 0.05L
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the flywheel.
4. Remove the flywheel. (PIL 15-54).
Remove
1. Remove the screws that attach the oil seal flange
to the crankcase.
2. Remove the oil seal flange and its gasket.
3. Discard the gasket.
Figure 149.
F
B
C
D
E
A
A Screws
B Oil seal flange
C Gasket
D Crankcase
E Bushings
F Oil seal lip.
Install
1. Make sure that the contact surfaces between the
oil seal flange and crankcase are clean and free
from damage and corrosion.
2. Always use a new gasket.
3. Make sure that the bushings are installed on the
crankcase.
4. Lubricate the lip of the oil seal.
5. Put the new gasket and oil seal flange in position
against the crankcase.
6. Make sure the gasket and flange are aligned with
the bushings on the crankcase.
7. Apply locking fluid on the 2 screws which will be
installed on to the bushings.
Consumable: JCB Threadlocker and Sealer
(Medium Strength)
8. Tighten the 2 screws by hand all the way into the
bushing.
9. Install the remaining screws into the oil seal
flange.
10. Tighten the screws to the correct torque value.
Strictly follow the torque tightening sequence.
Figure 150.
6
8
3
7
52
4
1
After Installation
1. Install the flywheel. Refer to (PIL 15-54).
Table 42. Torque Values
Item Nm
A 10
24. 15 - Engine
12 - Crankshaft
10 - Flange
15 - 66 9813/9750-1 15 - 66
10 - Flange
Remove and Install
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the flywheel and get access to the
crankshaft. Refer to (PIL 15-54).
4. Remove the screws.
Figure 151.
A Screw
B Flange
C Gasket
5. Remove the flange.
6. Discard the gasket.
Install
1. Check that the contact surface between the
flange and the crankcase is free of grit and dirt.
2. Make sure that the bushes are in place on the
crankcase.
3. Lubricate the oil seal lip.
Figure 152.
E
A
B C
D
A Screw
B Flange
C Gasket
D Bushes
E Oil seal lip
4. Position the new gasket and the flange on the
crankcase.
5. Apply Loctite 243 on the screws.
6. Install and hand tighten the screws.
7. Tighten the screws to the correct torque value
in the specified numerical order. Refer to Figure
153.
Figure 153.
Table 43. Torque Values
Item Description Nm
A Screws 10