This service manual provides information for servicing JCB machines with Kubota engines. The document includes sections on safety procedures, technical specifications for Kubota D1703 and V2203-M engines, component identification diagrams, and an explanation of the four-stroke engine cycle. Safety warnings cover hot components, turning the engine, high pressure washing, and working with fuel, oil and other fluids.
Liebherr r944 c tunnel 169 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1446 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1378 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1338 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1284 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 023 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 016 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Jcb tlt 25 g teletruk (variable reach truck) service repair manual sn 2498451...fjskeksmemmer
This service manual provides information for servicing a Teletruk (variable reach truck). It contains sections on the machine components, including the engine. The engine section provides an overview of the 4-cylinder LPG engine and its operation, including identification of components, safety information, technical specifications, and descriptions of the four-stroke operating cycle. Instructions are provided for inspection, maintenance, repair and storage of the engine.
Liebherr r944 c tunnel 169 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1446 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1378 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1338 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r944 c 1284 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 023 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Liebherr r934 c 016 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Jcb tlt 25 g teletruk (variable reach truck) service repair manual sn 2498451...fjskeksmemmer
This service manual provides information for servicing a Teletruk (variable reach truck). It contains sections on the machine components, including the engine. The engine section provides an overview of the 4-cylinder LPG engine and its operation, including identification of components, safety information, technical specifications, and descriptions of the four-stroke operating cycle. Instructions are provided for inspection, maintenance, repair and storage of the engine.
Jcb 550 170 telescopic handler service repair manualfjskeksmemmer
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the removal and replacement procedures for front wheels, rear wheels, and wheel studs. Safety warnings are provided throughout advising technicians to take proper precautions like using jack stands, disconnecting the battery, and getting assistance when removing heavy wheels. Torque specifications are also listed for properly tightening the wheel nuts.
Jcb 550 140 telescopic handler service repair manualfjskeksmemmer
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the procedure for removing and replacing one front wheel and rear wheels. Safety warnings are provided, including ensuring the machine is stable on level ground and cannot be started during the procedure. Torque specifications are listed for tightening the wheel nuts.
Jcb 330 skid steer loader service repair manual sn from 2478301 to 2478700fjskeksmemmer
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 330 skid steer loader service repair manual sn from 2476302 to 2477300fjskeksmemmer
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Safety cautions are provided regarding the weight of the crankshaft and ensuring the engine is cool before working on it.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fjskeksmemmer
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the installation.
Jcb 51 r 1 compact excavator service repair manual sn from 1922451 to 1924450fjskeksmemmer
This service manual section provides information on servicing the exhaust system components of a compact excavator, including the inlet manifold. It includes instructions on checking, removing, and installing the inlet manifold. Safety precautions are outlined regarding working with exhaust gases and hot components. Component identification diagrams are also included to label the major parts of the intake and exhaust circuits.
Jcb 48 z 1 compact excavator service repair manual sn from 1920451 to 1922450fjskeksmemmer
This document provides a summary of key information from a service manual for compact excavators. It discusses the exhaust system, including components like the inlet manifold, outlet manifold, and catalyst. The 3-sentence summary is:
The document is a service manual that provides information on inspecting, removing, and installing components of the exhaust system, such as the inlet manifold, outlet manifold, and catalyst, for compact excavators. It identifies the components, provides safety information, and gives instructions and torque specifications for checking, removing, and installing these exhaust system parts. The manual aims to ensure proper maintenance and repair of the excavator's exhaust.
Jcb 45 z 1 compact excavator service repair manual sn from 2683176 to 2683220fjskeksmemmer
This document provides a summary of key information from a service manual for compact excavators. It discusses the exhaust system, including components like the inlet manifold, outlet manifold, and catalyst. The inlet manifold distributes air to the cylinders, while the outlet manifold collects exhaust gases. The catalyst converts toxic pollutants in exhaust to less toxic substances. The document provides descriptions, diagrams, and procedures for inspecting and removing/installing these components. Safety precautions are also outlined when working with exhaust gases and hot parts.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upfjskeksmemmer
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to ask for clarification if anything is unclear.
Jcb 4 cx backhoe loader service repair manual sn from 2254521 and upfjskeksmemmer
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfjskeksmemmer
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety precautions are outlined indicating the manual must be thoroughly understood before operating or servicing the machine.
Jcb 2 t hs hydrostatic dumper service repair manualfjskeksmemmer
This service manual contains instructions for servicing various JCB machines. It includes sections on the machine body and framework, operator station, engine, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulic system, electrical system, fasteners and fixings, consumable products, and after sales support. The engine section provides details on Kubota diesel engines commonly used in JCB machines, including specifications, component identification diagrams, descriptions of the four-stroke operating cycle, and safety information.
Caterpillar cat th414 c telehandler service repair manualfjskeksmemmer
This document is a service manual that provides information for maintaining and repairing various models of telehandlers. It contains sections covering safety practices, general machine information and specifications, maintenance of the boom assembly, cab and covers, axles/drive shafts/wheels, engine/powertrain systems, hydraulic systems, and electrical systems. The manual provides component terminology, specifications, maintenance schedules, repair and replacement procedures, and troubleshooting information.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs000...fjskeksmemmer
This document provides disassembly instructions for the transmission of a 938G wheel loader. It lists the required tools and gives step-by-step instructions to disassemble the transmission. This includes removing shafts, gears, seals, bearings, and other internal components. Clearances of clutch packs are also checked during disassembly using dial indicators and air pressure.
Liebherr r944 c tunnel 169 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Caterpillar cat 320 d2 l excavator (prefix rar) service repair manual (rar000...fjskeksmemmer
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines the step-by-step process which includes positioning the piston at top dead center, compressing the valve spring with a tool, removing the valve keepers and spring, and reversing the process for installation. Safety notices are provided to wear protective equipment when working with compressed springs and ensure parts are kept clean to prevent premature wear.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the engine housing.
3. Installing new O-rings and washers before bolting the pump back into the housing and connecting fuel lines and tubes.
4. Locking the crankshaft and camshaft back into position, bleeding air from the fuel system, and replacing covers.
Liebherr r944 c 1446 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and gives step-by-step procedures for correctly positioning the piston, compressing the valve springs, and removing or installing the valve spring components to access the valves. Safety notices are included to warn of potential injury from released spring forces.
The document provides instructions for assembling the final drive of a 320D2 excavator. It describes 29 steps to assemble components like bearings, seals, gears, and housings. Tools and lubricants required are listed. Cleanliness is important during assembly and all disassembled parts must be cleaned before reuse. O-rings and seals should be replaced rather than reused.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Jcb 550 170 telescopic handler service repair manualfjskeksmemmer
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the removal and replacement procedures for front wheels, rear wheels, and wheel studs. Safety warnings are provided throughout advising technicians to take proper precautions like using jack stands, disconnecting the battery, and getting assistance when removing heavy wheels. Torque specifications are also listed for properly tightening the wheel nuts.
Jcb 550 140 telescopic handler service repair manualfjskeksmemmer
This document provides instructions for removing and replacing front wheels on a JCB machine. It contains 3 sections that describe the procedure for removing and replacing one front wheel and rear wheels. Safety warnings are provided, including ensuring the machine is stable on level ground and cannot be started during the procedure. Torque specifications are listed for tightening the wheel nuts.
Jcb 330 skid steer loader service repair manual sn from 2478301 to 2478700fjskeksmemmer
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 330 skid steer loader service repair manual sn from 2476302 to 2477300fjskeksmemmer
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Safety cautions are provided regarding the weight of the crankshaft and ensuring the engine is cool before working on it.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fjskeksmemmer
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning and applying sealant to the bedplate and crankcase mating surfaces, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the installation.
Jcb 51 r 1 compact excavator service repair manual sn from 1922451 to 1924450fjskeksmemmer
This service manual section provides information on servicing the exhaust system components of a compact excavator, including the inlet manifold. It includes instructions on checking, removing, and installing the inlet manifold. Safety precautions are outlined regarding working with exhaust gases and hot components. Component identification diagrams are also included to label the major parts of the intake and exhaust circuits.
Jcb 48 z 1 compact excavator service repair manual sn from 1920451 to 1922450fjskeksmemmer
This document provides a summary of key information from a service manual for compact excavators. It discusses the exhaust system, including components like the inlet manifold, outlet manifold, and catalyst. The 3-sentence summary is:
The document is a service manual that provides information on inspecting, removing, and installing components of the exhaust system, such as the inlet manifold, outlet manifold, and catalyst, for compact excavators. It identifies the components, provides safety information, and gives instructions and torque specifications for checking, removing, and installing these exhaust system parts. The manual aims to ensure proper maintenance and repair of the excavator's exhaust.
Jcb 45 z 1 compact excavator service repair manual sn from 2683176 to 2683220fjskeksmemmer
This document provides a summary of key information from a service manual for compact excavators. It discusses the exhaust system, including components like the inlet manifold, outlet manifold, and catalyst. The inlet manifold distributes air to the cylinders, while the outlet manifold collects exhaust gases. The catalyst converts toxic pollutants in exhaust to less toxic substances. The document provides descriptions, diagrams, and procedures for inspecting and removing/installing these components. Safety precautions are also outlined when working with exhaust gases and hot parts.
Jcb 5 cx backhoe loader service repair manual sn from 2254521 and upfjskeksmemmer
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on various systems including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, and electrical system. Safety warnings are provided throughout advising technicians to read the manual fully before working on the machine and to ask for clarification if anything is unclear.
Jcb 4 cx backhoe loader service repair manual sn from 2254521 and upfjskeksmemmer
This service manual provides instructions for servicing the components of JCB 3CX, 4CX, and 5CX backhoe loaders. It contains sections on machine systems and components including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system and more. Safety information is provided at the beginning noting the importance of understanding the manual before operating the machine.
Jcb 3 cx backhoe loader service repair manual sn from 2254521 and upfjskeksmemmer
This service manual provides instructions for servicing backhoe loaders with model designations 3CX, 4CX, and 5CX. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brakes, steering, hydraulics, electrical system, and various components. Safety precautions are outlined indicating the manual must be thoroughly understood before operating or servicing the machine.
Jcb 2 t hs hydrostatic dumper service repair manualfjskeksmemmer
This service manual contains instructions for servicing various JCB machines. It includes sections on the machine body and framework, operator station, engine, fuel and exhaust systems, cooling system, brakes, steering, driveline, hydraulic system, electrical system, fasteners and fixings, consumable products, and after sales support. The engine section provides details on Kubota diesel engines commonly used in JCB machines, including specifications, component identification diagrams, descriptions of the four-stroke operating cycle, and safety information.
Caterpillar cat th414 c telehandler service repair manualfjskeksmemmer
This document is a service manual that provides information for maintaining and repairing various models of telehandlers. It contains sections covering safety practices, general machine information and specifications, maintenance of the boom assembly, cab and covers, axles/drive shafts/wheels, engine/powertrain systems, hydraulic systems, and electrical systems. The manual provides component terminology, specifications, maintenance schedules, repair and replacement procedures, and troubleshooting information.
Caterpillar cat 938 g wheel loader (prefix 8rs) service repair manual (8rs000...fjskeksmemmer
This document provides disassembly instructions for the transmission of a 938G wheel loader. It lists the required tools and gives step-by-step instructions to disassemble the transmission. This includes removing shafts, gears, seals, bearings, and other internal components. Clearances of clutch packs are also checked during disassembly using dial indicators and air pressure.
Liebherr r944 c tunnel 169 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
Caterpillar cat 320 d2 l excavator (prefix rar) service repair manual (rar000...fjskeksmemmer
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and outlines the step-by-step process which includes positioning the piston at top dead center, compressing the valve spring with a tool, removing the valve keepers and spring, and reversing the process for installation. Safety notices are provided to wear protective equipment when working with compressed springs and ensure parts are kept clean to prevent premature wear.
The document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using turning tools to lock the crankshaft and camshaft in position before removing/installing the fuel injection pump.
2. Removing bolts, washers, tubes, and O-rings from the pump before removing it from the engine housing.
3. Installing new O-rings and washers before bolting the pump back into the housing and connecting fuel lines and tubes.
4. Locking the crankshaft and camshaft back into position, bleeding air from the fuel system, and replacing covers.
Liebherr r944 c 1446 hydraulic excavator service repair manualfjskeksmemmer
This document is a service manual for Liebherr hydraulic excavators that provides technical specifications and maintenance instructions. It contains sections on general information, tools, technical data, the engine, hydraulic and electrical systems, undercarriage components, and other optional equipment. The manual is intended to assist customer support and maintenance personnel but does not replace proper training. Safety symbols are defined and safety instructions provided throughout to warn technicians of dangers.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar C7.1 engine. It describes the required tools and gives step-by-step procedures for correctly positioning the piston, compressing the valve springs, and removing or installing the valve spring components to access the valves. Safety notices are included to warn of potential injury from released spring forces.
The document provides instructions for assembling the final drive of a 320D2 excavator. It describes 29 steps to assemble components like bearings, seals, gears, and housings. Tools and lubricants required are listed. Cleanliness is important during assembly and all disassembled parts must be cleaned before reuse. O-rings and seals should be replaced rather than reused.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. 15 - Engine
00 - General
00 - General
15 - 4 9813/5250-1 15 - 4
(For: Kubota V2203-M)
This section contains information about the complete
engine assembly. For specific engine technical
information refer to the technical data section.
Make sure that the correct engine service tools,
consumables and torque figures are used when you
perform service procedures.
Replacement of oil seals, gaskets, etc., and any
component that show signs of wear or damage, is
expected as a matter of course.
It is expected that components will be cleaned and
lubricated where required, and that any opened
hose or pipe connections will be blanked to prevent
excessive loss of hydraulic fluid, engine oil and
ingress of dirt.
Basic Description
The Kubota engine is a 4 cylinder diesel engine
in which the fuel is ignited by compression ignition
(C.I.). The engine operates on a four stroke cycle.
The engine is started by an electric starter motor. The
starter motor turns the engine via a pinion and teeth
on the engine flywheel.
When the engine runs the crankshaft drives the
camshaft though the gears. The camshaft opens and
closes the inlet and exhaust valves and through push
rods in time with the four stroke cycle. The engine
has 16 valves, 2 inlet and 2 exhaust valves for each
cylinder.
The crankshaft also drives a mechanical high
pressure fuel pump via gears. The pump is part of the
electronically controlled common rail fuel injection
system.
Air is drawn into the engine through the inlet
manifold and exhaust gases exit through the exhaust
manifold.
A mechanical lubrication oil pump is driven by the
crankshaft through gears. The pump pressurises
and circulates oil for engine lubrication and cooling
purposes.
A drive belt again driven by the crankshaft, drives a
coolant circulation pump and alternator.
Health and Safety
Hot Components
Touching hot surfaces can burn skin. The engine and
machine components will be hot after the unit has
been running. Allow the engine and components to
cool before servicing the unit.
Turning the Engine
Do not try to turn the engine by pulling the fan or fan
belt. This could cause injury or premature component
failure.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine is
to be washed using a high pressure system.Make
sure that the alternator, starter motor and any other
electrical components are shielded and not directly
cleaned by the high pressure cleaning system. Do
not aim the water jet directly at bearings, oil seals or
the engine air induction system.
WARNING! To bleed the injectors you must turn the
engine. When the engine is turning, there are parts
rotating in the engine compartment.Before starting
this job make sure that you have no loose clothing
(cuffs, ties etc) which could get caught in rotating
parts.When the engine is turning, keep clear of
rotating parts.
Notice: Clean the engine before you start
engine maintenance. Obey the correct procedures.
Contamination of the fuel system will cause damage
and possible failure of the engine.
Notice: Do not exceed the correct level of engine
oil in the sump. If there is too much engine oil,
the excess must be drained to the correct level. An
excess of engine oil could cause the engine speed
to increase rapidly without control.
WARNING! The engine has exposed rotating parts.
Switch off the engine before working in the engine
compartment. Do not use the machine with the
engine cover open.
WARNING! Hot oil and engine components can burn
you. Make sure the engine is cool before doing
this job.Used engine crankcase lubricants contain
harmful contaminants. In laboratory tests it was
shown that used engine oils can cause skin cancer.
Notice: A drive belt that is loose can cause damage
to itself and/or other engine parts.
WARNING! Do not open the high pressure fuel
system with the engine running. Engine operation
causes high fuel pressure. High pressure fuel spray
can cause serious injury or death.
CAUTION! It is illegal to pollute drains, sewers
or the ground. Clean up all spilt fluids and/or
lubricants.Used fluids and/or lubricants, filters and
contaminated materials must be disposed of in
3. 15 - Engine
00 - General
00 - General
15 - 5 9813/5250-1 15 - 5
accordance with local regulations. Use authorised
waste disposal sites.
Technical Data
For: Kubota D1703 ...................... Page 15-5
For: Kubota V2203-M .................. Page 15-5
(For: Kubota D1703)
Table 6.
Data Description
Engine
Make Kubota
Model D1703-M-E
Bore and stroke 87 X 92.4mm
Capacity 1647 cc
Compression ratio 22.6:1
Firing order 1-2-3
Rated speed 2600 RPM (Revolutions
Per Minute)
Maximum power at 2800
RPM
25.7kW / 34.5HP
Torque at 2000 RPM 395N·m
Direction of rotation Counterclockwise
(viewed from the fly-
wheel side)
Radiator
Radiator cap pressure 0.9bar (13.0psi)
Thermostat
Type Wax element by-pass
blanking
Nominal temperature 82°C (179.5°F)
Start to open tempera-
ture
79–84°C (174.1–
183.1°F)
Fully open temperature 93°C (199.3°F)
Minimum valve lift fully
open
10mm
(For: Kubota V2203-M)
Table 7.
Data Description
Engine
Make Kubota
Model V2203-M
Bore and stroke 87 X 92.4mm
Capacity 2197 cc
Compression ratio 22.6:1
Firing order 1-3-4-2
Rated speed 2600 RPM
Maximum power at 2800
RPM
32.4kW / 43.5HP
Direction of rotation Counterclockwise
(viewed from the fly-
wheel side)
4. 15 - Engine
00 - General
00 - General
15 - 6 9813/5250-1 15 - 6
Data Description
Radiator
Radiator cap pressure 0.9bar (13.0psi)
Thermostat
Type Wax element by-pass
blanking
Nominal temperature 82°C (179.5°F)
Start to open tempera-
ture
79–84°C (174.1–
183.1°F)
Fully open temperature 93°C (199.3°F)
Minimum valve lift fully
open
10mm
5. 15 - Engine
00 - General
00 - General
15 - 7 9813/5250-1 15 - 7
Component Identification
For: Kubota D1703 ...................... Page 15-7
For: Kubota V2203-M .................. Page 15-8
(For: Kubota D1703)
Figure 96.
A
F
D
B
E
J
H
G
C
K
M
N
L
PS
Q
A Engine
B Oil pressure sensor
C Oil filter
D Starter motor
E Rocker cover
F Glow plug
G Alternator
H Dipstick
J Oil filler cap
K Thermostat
L Fan
M Drive belt
N Fuel pump
P ESOS (Engine Shut-Off Solenoid)
Q Drive Plate
S Drive coupling
6. 15 - Engine
00 - General
00 - General
15 - 8 9813/5250-1 15 - 8
(For: Kubota V2203-M)
Figure 97.
A K F
D
M
N
L
S
T
B
E
P
J
H
G
R
Q
U
C
A Intake manifold
B Speed control lever
C Engine stop lever
D Injection pump
E Fuel feed pump
F Cooling fan
G Fan drive pulley
H Oil filter
J Water drain cock
K Oil filler cap
L Exhaust manifold
M Alternator
N Starter motor
P Oil level gauge
Q Oil pressure switch
R Flywheel
S Oil drain plug
T Oil sump
U Engine hook
7. 15 - Engine
00 - General
00 - General
15 - 9 9813/5250-1 15 - 9
Operation
For: Kubota 4 Cylinder ................ Page 15-9
For: Kubota D1703 .................... Page 15-12
(For: Kubota 4 Cylinder)
The Four Stroke Cycle - 4 Cylinder
Engine
This section describes the cycle sequence, for the 4
cylinder engine.
With the crankshaft positioned as shown, the pistons
in numbers 1 and 4 cylinders are at top dead centre
and pistons in numbers 2 and 3 cylinders are at
bottom dead centre.
It is important to note that number 1 cylinder is firing
and about to start its power stroke. Rotating the
crankshaft a further full rotation would position the
pistons as described but the engine would be at a
different stage in its four stroke cycle, with number 1
cylinder about to start its Induction stroke.
The stages in the four stroke cycle for each cylinder
are as follows:
Table 8. The Four Stroke Cycle
Cylinder num-
ber
Piston opera-
tion
Valve opera-
tion
1 The piston is
at the top of its
Compression
stroke and is
about to start its
Power stroke.
Inlet and ex-
haust valves
closed
2 The piston is at
the bottom of its
Power stroke
and is about to
start its Exhaust
stroke.
Inlet valves
closed, exhaust
valves about to
open
Cylinder num-
ber
Piston opera-
tion
Valve opera-
tion
3 The piston is at
the bottom of its
Induction stroke
and is about to
start its Com-
pression stroke.
Exhaust valves
closed, inlet
valves about to
close
4 The piston is
at the top of its
Exhaust stroke
and is about to
start its Induc-
tion stroke.
Valve Opera-
tion Exhaust
valves about
to close, inlet
valves about to
open
Firing Order
A cylinder is said to be firing, when the fuel / air
mixture ignites and the piston is about to start its
power stroke.
From the stages described, it can be seen that
number 1 cylinder will be next to fire. Number 3
cylinder is starting its compression stroke and is next
in the cycle, followed by cylinders 4 and 2.
The firing order is therefore; 1, 3, 4, 2.
8. 15 - Engine
00 - General
00 - General
15 - 10 9813/5250-1 15 - 10
Figure 98.
745620
CYL1 CYL2 CYL3 CYL4
A A A A
B
F
C
B
C
B
B
C
C
C B
G
G
H
H
J
J
K
K
C B C B C B
4
5
2
3
A
1
745620
CYL1 Cylinder number 1
CYL2 Cylinder number 2
CYL3 Cylinder number 3
CYL4 Cylinder number 4
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
F Front of engine
1 Exhaust valves
2 Inlet valves
3 Crankshaft
4 Crankshaft gear
5 Camshaft drive gear
9. 15 - Engine
00 - General
00 - General
15 - 11 9813/5250-1 15 - 11
Four Stroke Cycle
Induction
As the piston travels down the cylinder, it draws
filtered air through inlet valves into the cylinder.
Compression
When the piston reaches the bottom of its stroke the
inlet valves close. The piston then starts to rise up the
cylinder compressing the air trapped in the cylinder.
This causes the temperature and pressure of the air
to rise. Fuel is injected into the cylinder when the
piston is near to top dead centre.
Power
The piston continues to rise after the start of fuel
injection causing a further increase in pressure and
temperature.
The temperature rises to a point at which the fuel/air
mixture ignites. A cylinder is said to be firing, when
the fuel/air mixture ignites.
This combustion causes a very rapid rise in
both temperature and pressure. The high pressure
generated propels the piston downward turning the
crankshaft and producing energy.
Exhaust
Once the piston has reached the bottom of its travel,
the exhaust valves open and momentum stored
in the flywheel forces the piston up the cylinder
expelling the exhaust gases.
In a running engine these four phases are
continuously repeated. Each stroke is half a
revolution of the crankshaft, thus, in one cycle of a
four stroke engine, the crankshaft revolves twice.
Figure 99.
3
2
41
B
C
746030
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
BDC Bottom dead centre
TDC TDC (Top Dead Centre)
10. 15 - Engine
00 - General
00 - General
15 - 12 9813/5250-1 15 - 12
Figure 100.
717620
1 2 3 4
A A A A
B C
BC B BC
C
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
(For: Kubota D1703)
This section describes the cycle sequence for the 3
cylinder engine.
The engine will have a power stroke once every 240°
of crankshaft angle (720°/3 = 240°).
With the crankshaft positioned as shown, the piston
in number 2 cylinder is at TDC and pistons in number
1 and 3 cylinders are 32° past bottom dead centre
(BDC).
It is important to note that number 2 cylinder is
firing and about to start it's power stroke. Rotating
the crankshaft a further 360° would position the
pistons as described. However the engine would be
at a different stage in it's four stroke cycle, with the
number 2 cylinder about to start its induction stroke.
11. 15 - Engine
00 - General
00 - General
15 - 13 9813/5250-1 15 - 13
Firing Order
Figure 101. Typical Three Cylinder Engine
A
D
G
E E E
F
F G
G
F
B C
A Cylinder number 1
B Cylinder number 2
C Cylinder number 3
D Tappet
E Camshaft
F Camshaft lobe - Exhaust valve operation
G Camshaft lobe - Inlet valve operation
A cylinder is said to be firing when the fuel/air mixture
ignites and the piston is about to start its power
stroke.
From the stages described, it can be seen that the
number 2 cylinder will be next to fire. The number 1
cylinder is in the middle of its compression stroke and
number 3 cylinder is in the middle of exhaust stroke.
The firing order is therefore; 1, 3, 2.
The stages in the four stroke cycle for each cylinder
are as follows:
Table 9. The Four Stroke Cycle
Cylinder number Piston operation Valve operation
1 The piston is at the middle of its compression and
is next in firing order.
Inlet and exhaust valves closed
2 The piston is at the top of its compression stroke
and is about to start its power stroke.
Inlet and exhaust valves closed
3 The piston is at the middle of its exhaust stroke
and will start its induction stroke at the top of the
exhaust stroke.
Exhaust valves open fully, inlet
valves will open soon.
12. 15 - Engine
00 - General
00 - General
15 - 14 9813/5250-1 15 - 14
Four Stroke Cycle
Induction
As the piston travels down the cylinder, it draws
filtered air at atmospheric pressure and ambient
temperature through an air filter and inlet valves into
the cylinder.
Compression
When the piston reaches the bottom of its stroke, the
inlet valves close. The piston then starts to rise up the
cylinder compressing the air trapped in the cylinder.
This causes the temperature and pressure of the air
to rise. Fuel is injected into the cylinder when the
piston is near to TDC.
Power
The piston continues to rise after the start of fuel
injection, causing a further increase in pressure and
temperature.
The temperature rises to a point at which the fuel/air
mixture ignites. A cylinder is said to be firing when
the fuel/air mixture ignites.
This combustion causes a very rapid rise in
both temperature and pressure. The high pressure
generated propels the piston downwards turning the
crankshaft and producing energy.
Exhaust
Once the piston has reached the bottom of its travel,
the exhaust valves open and momentum stored
in the flywheel forces the piston up the cylinder
expelling the exhaust gases.
In a running engine, these four phases are
continuously repeated. Each stroke is half a
revolution of the crankshaft, thus, in one cycle of a
four stroke engine, the crankshaft revolves twice.
Figure 102.
3
2
41
B
C
746030
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
BDC Bottom dead centre
TDC TDC
13. 15 - Engine
00 - General
00 - General
15 - 15 9813/5250-1 15 - 15
Figure 103.
717620
1 2 3 4
A A A A
B C
BC B BC
C
1 Induction stroke
2 Compression stroke
3 Power stroke
4 Exhaust stroke
A Camshaft
B Camshaft lobe - Inlet valve operation
C Camshaft lobe - Exhaust valve operation
14. 15 - Engine
00 - General
00 - General
15 - 25 9813/5250-1 15 - 25
Clean
Notice: Clean the engine before you start engine
maintenance. Obey the correct procedures.
Contamination of the fuel system will cause
damage and possible failure of the engine.
Notice: The engine and other components could
be damaged by high pressure washing systems.
Special precautions must be taken if the machine
is to be washed using a high pressure system.
Make sure that the alternator, starter motor and
any other electrical components are shielded
and not directly cleaned by the high pressure
cleaning system. Do not aim the water jet directly
at bearings, oil seals or the engine air induction
system.
Before carrying out any service procedures that
require components to be removed, the engine must
be properly cleaned.
Cleaning must be carried out either in the area of
components to be removed or, in the case of major
work, or work on the fuel system, the whole engine
and surrounding machine must be cleaned.
Stop the engine and allow it to cool for at least one
hour. DO NOT attempt to clean any part of the engine
while it is running.
1. Make sure that the electrical system is isolated.
2. Make sure that all electrical connectors are
correctly coupled. If connectors are open fit the
correct caps or seal with water proof tape.
3. Cover the alternator with a plastic bag to prevent
water ingress.
4. Seal the engine air intake, exhaust and breather
system.
5. Make sure that the oil filler caps and dipstick are
correctly installed.
6. Use a low pressure water jet and soft bristle
brush to soak off caked mud or dirt.
7. Apply an approved cleaning and degreasing
agent with a brush. Obey the manufacturers
instructions.
8. Use a pressure washer to remove the soft dirt
and oil. Important: DO NOT aim the water jet
directly at oil seals or electrical and electronic
components such as ECU (Electronic Control
Unit)'s, alternator or fuel injectors. DO NOT place
the jet nozzle closer than 600mm (24 in) to
any part of the engine or after treatment system
including exhaust sensor ECU (if installed).
9. When the pressure washing is complete move
the machine away from the wash area, or
alternatively, clean away the material washed
from the machine.
10. Before working on specific areas of the engine
use a compressed air jet to dry off any moisture.
When the area is dry use a soft clean brush to
remove any sand or grit particles that remain.
11. When removing components be aware of any
dirt or debris that may be exposed. Cover any
open ports and clean away the deposits before
proceeding
Additional cleaning must be carried out prior to
working on the high pressure fuel system, refer to:
Fuel System - Clean (PIL 18-00).
15. 15 - Engine
00 - General
00 - General
15 - 26 9813/5250-1 15 - 26
Remove and Install
For: Kubota D1703 .................... Page 15-26
For: Kubota V2203-M ................ Page 15-32
(For: Kubota D1703)
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Isolate the battery. Refer to (PIL 33-03).
3. Drain the cooling system. Refer to (PIL 21-00).
4. Remove the floorplate. Refer to (PIL 09-78).
5. Remove the rear propshaft. Refer to (PIL 27-47).
6. Remove the air filter assembly. Refer to (PIL
15-24).
7. Remove the terminal cover 1 from the alternator
positive terminal.
Figure 104.
A
B
A Alternator
B Terminal cover 1
8. Make a note of the electrical connector locations
to help installation.
9. Disconnect the positive terminal 1, electrical
connector from the alternator.
10. Release the harness from the clip 1.
Figure 105.
A
C
D
E
A Alternator
C Positive terminal 1
D Electrical connector
E Clip 1
11. Remove the terminal cover 2 from the starter
motor positive terminal.
Figure 106.
F
G
F Starter motor
G Terminal cover 2
12. Disconnect the positive terminal 2 from the
starter motor.
13. Remove the starter solenoid connector.
Figure 107.
F
J
H
F Starter motor
H Positive terminal 2
J Starter solenoid connector
16. 15 - Engine
00 - General
00 - General
15 - 27 9813/5250-1 15 - 27
14. Remove the right hand side engine wiring
harness.
Figure 108.
K
K Engine wiring harness
15. Remove the parking brake cable split pin.
16. Disconnect the parking brake cable.
Figure 109.
L
M
L Parking brake cable split pin
M Parking brake cable
17. Remove the ROPS (Roll-Over Protective
Structure) split pin.
Figure 110.
F
G
N ROPS split pin
18. Remove the ROPS pin.
Figure 111.
P
P ROPS pin
19. Fold the ROPS back.
Figure 112.
Q
Q ROPS
20. Disconnect the coolant temperature sensor.
Figure 113.
R
R Coolant temperature sensor
21. Remove the wiring harness and the hydraulic
hose retaining P-clips.
17. 15 - Engine
00 - General
00 - General
15 - 28 9813/5250-1 15 - 28
Figure 114.
S
S
S P-clips
22. Disconnect the beacon electrical connectors.
Figure 115.
T
T Beacon electrical connector
23. Disconnect the hydraulic oil supply hose and
reposition across the engine.
Figure 116.
U
U Hoses 1
24. Disconnect the reverse switch electrical
connector and the clutch actuator linkage.
Figure 117.
V
W
V Reverse switch connector
W Clutch actuator linkage
25. Disconnect the accelerator cable from the pedal.
Figure 118.
X
Y
X Accelerator cable
Y Pedal
26. Disconnect the glow plug and oil pressure sensor
electrical connectors.
Figure 119.
Z
AA
Z Glow plug connector
AA Oil pressure sensor connector
27. Disconnect the hydraulic hoses 2.
18. 15 - Engine
00 - General
00 - General
15 - 29 9813/5250-1 15 - 29
Figure 120.
AB
AB Hoses 2
28. Remove the bolts 1 and move the steering
assembly forward.
Figure 121.
AD
AC
AC Bolts 1
AD Steering assembly
29. Secure the steering assembly to the dumper
body for access.
Figure 122.
AD
AE
AD Steering assembly
AE Dumper body
30. Remove the bolts 2 from the control bracket.
Figure 123.
AF
AG
AF Bolts 2
AG Control bracket
31. Move the control bracket to the left hand side of
the machine.
Figure 124.
AG
AG Control bracket
32. Install a bolt 2 to secure the control bracket to the
chassis for clearance.
Figure 125.
AF
AF Bolt 2
33. Disconnect the left hand side engine wiring
harness.
19. 15 - Engine
00 - General
00 - General
15 - 30 9813/5250-1 15 - 30
Figure 126.
K
K Engine wiring harness
34. Disconnect the fuel supply hose and the fuel spill
hose.
Figure 127.
AH
AJ
AH Fuel supply hose
AJ Fuel spill hose
35. Disconnect the stop solenoid electrical
connector.
Figure 128.
AK
AK Stop solenoid electrical connector
36. Loosen the clamp 1 from the radiator top hose.
37. Remove the radiator top hose.
Figure 129.
AL
AM
AL Clamp 1
AM Radiator top hose
38. Remove the bolts 3 from the hydraulic pump.
39. Remove the hydraulic pump.
Figure 130.
ANAP
AN Hydraulic pump
AP Bolts 3
40. Remove the clamp 2.
41. Remove the fuel supply hose.
Figure 131.
AQ
AR
AQ Clamp 2
AR Fuel supply hose
42. Support the engine and transmission assembly.
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your reading. Please Click
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21. 15 - Engine
00 - General
00 - General
15 - 31 9813/5250-1 15 - 31
Figure 132.
AT
AS
AS Engine and transmission assembly
AT Lifting equipment
43. Remove the hydrostatic drive pump from the
engine as follows:
Figure 133.
AU
AV
AU Bolts 4
AV Hydrostatic drive pump
43.1.Support the hydrostatic drive pump.
43.2.Remove the bolts 4 from the hydrostatic
drive pump.
43.3.Remove the hydrostatic drive pump.
44. Loosen the nuts and remove the exhaust clamp.
45. Collect the gasket.
Figure 134.
AW
AX
AW Nuts
AX Exhaust clamp
46. Remove the bolts 5 from the exhaust down pipe.
47. Remove the exhaust down pipe.
Figure 135.
AY
AZ
AY Bolts 5
AZ Exhaust down pipe
48. Remove the bolts 6 from the left hand side of the
exhaust.
49. Remove the bolts 7 from the left hand side engine
mounting bracket 1.
50. Collect the lower and upper washers.
22. 15 - Engine
00 - General
00 - General
15 - 32 9813/5250-1 15 - 32
Figure 136.
BA
BD
BC
BB
BA Bolts 6
BB Bolts 7
BC Engine mounting bracket 1
BD Exhaust
51. Remove the bolts 6 from the right hand side of
the exhaust pipe.
52. Remove the bolts 7 from the right hand side
engine mounting bracket 1.
53. Collect the lower and upper washers.
Figure 137.
BA
BD
BC
BB
BA Bolts 6
BB Bolts 7
BC Engine mounting bracket 1
BD Exhaust
54. Remove the bolts 8 from the engine mounting
bracket 2.
55. Remove the engine mounting bracket 2.
Figure 138.
BE
BF
BE Bolts 8
BF Engine mounting bracket 2
56. Remove the engine and transmission assembly.
Figure 139.
AT
AS
AS Engine and transmission assembly
AT Lifting equipment
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Tighten the bolts to the correct torque value.
Table 29. Torque Values
Item Description Nm
BA Bolts 6 106
BB Bolts 7 106
BE Bolts 8 106
(For: Kubota V2203-M)
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Isolate the battery. Refer to (PIL 33-03).
23. 15 - Engine
00 - General
00 - General
15 - 33 9813/5250-1 15 - 33
3. Drain the cooling system. Refer to (PIL 21-00).
4. Open the engine compartment cover. Refer to
(PIL 06-06).
5. Remove the rear access panel. Refer to (PIL
06-06).
6. Remove the floorplate. Refer to (PIL 09-78).
7. Remove the radiator. Refer to (PIL 21-03).
8. Remove the rear propshaft. Refer to (PIL 27-47).
9. Remove the air filter assembly. Refer to (PIL
15-24).
10. Remove the terminal cover 1 from the alternator
positive terminal.
11. Make a note of the electrical connector locations
to help installation.
12. Disconnect the positive terminal 1 and the
electrical connector from the alternator.
13. Release the harness from the clip 1.
Figure 140.
A
C
B
E
D
A Alternator
B Terminal cover 1
C Alternator positive terminal
D Electrical connector
E Clip 1
14. Remove the terminal cover 2 from the starter
motor positive terminal.
15. Disconnect the positive terminal 2 from the
starter motor.
16. Remove the starter solenoid connector.
Figure 141.
F
G
H
J
F Starter motor
G Starter motor terminal
H Terminal cover
J Starter solenoid connector
17. Remove the right hand side engine wiring
harness.
Figure 142.
K
K Engine wiring harness
18. Remove the ROPS split pin.
18.1.Right-hand side shown, left-hand side
similar.
Figure 143.
N
N ROPS split pin
19. Remove the ROPS pin.