This service manual provides instructions for servicing and maintaining a JCB backhoe loader model 1CX and 1CXT. It contains sections covering the entire machine systems and components including safety information, maintenance procedures, troubleshooting, and specifications. The document emphasizes that only authorized personnel should perform maintenance and repairs after thoroughly studying the manual.
27 - Driveline
27 - Hub
00 - General
27 - 15 9813/6050-2 27 - 15
Install
1. Clean the mating surfaces of the hub and the
chain case.
2. Apply a thin coat of silicone sealant to the mating
surfaces.
3. Position the hub assembly onto the chain case.
4. Install
Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)yhhjjkfkseme
This document is a service manual for excavators JS210 and JS230 that contains instructions for maintenance and repair. It begins with introductory information about safety, proper use of the manual, and an overview of the machine components. The bulk of the manual is dedicated to detailed sections for various machine systems providing part numbers, specifications, and repair procedures.
Liebherr r954 c 1081 hydraulic excavator service repair manualfiskkdmmd
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Liebherr r954 c 976 hydraulic excavator service repair manualfiskkdmmd
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Liebherr r954 c 785 hydraulic excavator service repair manualfiskkdmmd
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Liebherr r934 c 1375 hydraulic excavator service repair manualfiskkdmmd
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Liebherr r934 c 1337 hydraulic excavator service repair manualfiskkdmmd
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Jcb js210, js230 excavator service repair manual (from 2453251 to 2453500)yhhjjkfkseme
This document is a service manual for excavators JS210 and JS230 that contains instructions for maintenance and repair. It begins with introductory information about safety, proper use of the manual, and an overview of the machine components. The bulk of the manual is dedicated to detailed sections for various machine systems providing part numbers, specifications, and repair procedures.
Liebherr r954 c 1081 hydraulic excavator service repair manualfiskkdmmd
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Liebherr r944 c 786 hydraulic excavator service repair manualfiskkdmmd
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Liebherr r934 c 1375 hydraulic excavator service repair manualfiskkdmmd
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Jcb 320 t skid steer loader service repair manual sn from 2476302 to 2477300fiskkdmmd
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Jcb 300 t skid steer loader service repair manual sn from 2675500 to 2675700fiskkdmmd
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Liebherr r934 c 1335 hydraulic excavator service repair manualfiskkdmmd
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Jcb 3 cx t2 t3 backhoe loader service repair manual from 2419861 to 2420000fiskkdmmd
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Jcb 3 cx t2 t3 backhoe loader service repair manual from 1918307 to 1920000fiskkdmmd
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Caterpillar cat 938 g wheel loader (prefix 9hs) service repair manual (9hs000...fiskkdmmd
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Caterpillar cat 320 d2 l excavator (prefix ybk) service repair manual (ybk000...fiskkdmmd
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The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Positioning the flywheel housing onto guide studs installed in the cylinder block, then installing and tightening bolts to secure the housing.
This document provides instructions for connecting and disconnecting track assemblies on a 320D2 excavator. It describes using tooling to raise the track into position and install pins and bolts to secure the track shoe. Torque specifications are provided for installing the track shoe bolts. Illustrations show each step of the process.
The document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting hoses from the fuel injector, plugging the injector, removing a bolt and clamp, and then using a puller tool to remove the fuel injector. Care must be taken to contain any fluids and dispose of them properly.
Liebherr r317 li ind-tcd hydraulic excavator service repair manual serial no ...fiskkdmmd
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Liebherr r313 li tcd hydraulic excavator service repair manual serial no 3917...fiskkdmmd
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1. General information on precautions for disassembling and assembling parts, tightening specifications, painting, bleeding air, and pressure release procedures.
2. Maintenance standards for the body and front attachment.
3. Details on disassembling and assembling various body components like the cab, counterweight, engine, and hydraulic and electrical systems.
4. Information on testing operational performance and troubleshooting issues.
The manual provides technicians with guidance on servicing and repairing the wheel loader in a safe and proper manner. It covers removing, inspecting, and reinstalling various
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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Jcb 320 t skid steer loader service repair manual sn from 2476302 to 2477300fiskkdmmd
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, driveline, hydraulics, and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures.
Jcb 300 t skid steer loader service repair manual sn from 2675500 to 2675700fiskkdmmd
This service manual provides instructions for servicing skid steer loaders and their engines. It details removing and installing the engine bedplate, which acts as the main strength component and maintains alignment of internal engine parts. The multi-step procedure requires cleaning parts, applying sealant, installing bearing shells and bolts, and torquing bolts to specified values. Special tools like templates and torque wrenches are needed to correctly complete the process.
Liebherr r934 c 1335 hydraulic excavator service repair manualfiskkdmmd
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Jcb 3 cx t2 t3 backhoe loader service repair manual from 2419861 to 2420000fiskkdmmd
This service manual provides instructions for servicing the backhoe loader 3CX. It contains sections covering the entire machine and its systems. The section summarized focuses on procedures for removing and installing valves on the engine. It describes removing the cylinder head, using a spring compressor to remove valve springs and collets, and inspecting the valves. Instructions are provided for installing new valve stem seals using a special tool, reinserting the valves and springs, and seating the valves.
Jcb 3 cx t2 t3 backhoe loader service repair manual from 1918307 to 1920000fiskkdmmd
This service manual provides instructions for servicing the valves on a JCB 3CX backhoe loader engine. It describes the valve components and their operation. The procedure explains how to set the engine in two positions to access all the valves. It provides details on measuring valve clearance, adjusting clearance if needed, and removing and installing valves. Special tools are required, including a crankshaft turning tool, valve clearance service kit, and valve stem seal installation tool.
Caterpillar cat 938 g wheel loader (prefix 9hs) service repair manual (9hs000...fiskkdmmd
This document provides instructions for removing and installing a cylinder head on a Caterpillar 3126 engine. It outlines the necessary tools and steps to remove the cylinder head, including removing bolts and lifting the head off. It describes cleaning surfaces and installing a new gasket before positioning the cylinder head and tightening bolts in a specific sequence. Additional steps are included for removing and installing the lifter group.
Caterpillar cat 320 d2 l excavator (prefix ybk) service repair manual (ybk000...fiskkdmmd
The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 320D2 excavator engine. The flywheel removal procedure involves removing bolts and installing guide studs to lift the flywheel off. The crankshaft rear seal is part of a sealed assembly that must be replaced if removed. Installation involves aligning and pressing the new seal onto the crankshaft flange.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning the cylinder block face.
3. Positioning the flywheel housing onto guide studs installed in the cylinder block, then installing and tightening bolts to secure the housing.
This document provides instructions for connecting and disconnecting track assemblies on a 320D2 excavator. It describes using tooling to raise the track into position and install pins and bolts to secure the track shoe. Torque specifications are provided for installing the track shoe bolts. Illustrations show each step of the process.
The document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting hoses from the fuel injector, plugging the injector, removing a bolt and clamp, and then using a puller tool to remove the fuel injector. Care must be taken to contain any fluids and dispose of them properly.
Liebherr r317 li ind-tcd hydraulic excavator service repair manual serial no ...fiskkdmmd
This service manual provides technical information for Liebherr hydraulic excavators models A 309 - R 317 Litronic TCD. It contains sections on general information, tools, technical data, maintenance guidelines, the engine, hydraulic system, electrical system, and other major components. The document is intended for use by customer support services to assist with operation and maintenance of the excavators. It identifies safety symbols and notes and is the property of Liebherr-Hydraulikbagger GmbH.
Liebherr r313 li tcd hydraulic excavator service repair manual serial no 3917...fiskkdmmd
This service manual provides technical information for Liebherr hydraulic excavators models A 309 - R 317 Litronic TCD. It contains sections on general information, tools, technical data, maintenance guidelines, the engine, hydraulic system, electrical system, and other major components. The document is intended for use by customer support services to assist with operation and maintenance of the excavators. It identifies safety symbols and notes and is the property of Liebherr-Hydraulikbagger GmbH.
Kawasaki 95 z7 wheel loader service repair manual (serial no. 97j1 9001 and up)fiskkdmmd
This document provides summaries of sections and groups from a shop manual for a wheel loader. It includes:
1. General information on precautions for disassembling and assembling parts, tightening specifications, painting, bleeding air, and pressure release procedures.
2. Maintenance standards for the body and front attachment.
3. Details on disassembling and assembling various body components like the cab, counterweight, engine, and hydraulic and electrical systems.
4. Information on testing operational performance and troubleshooting issues.
The manual provides technicians with guidance on servicing and repairing the wheel loader in a safe and proper manner. It covers removing, inspecting, and reinstalling various
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
EV Charging at MFH Properties by Whitaker JamiesonForth
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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4. 01 - Machine
03 - Safety
03 - Safety - Yours and Others
01 - 3 9813/6050-2 01 - 3
03 - Safety - Yours and Others
Introduction
All machinery can be hazardous. When a machine
is correctly operated and maintained, it is a safe
machine to work with. When it is carelessly operated
or poorly maintained it can become a danger to you
(the operator) and others.
In this manual and on the machine you will find
warning messages, you must read and understand
them. They inform you of potential hazards and how
to avoid them. If you do not fully understand the
warning messages, ask your employer or JCB dealer
to explain them.
Safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking of what hazards there
might be and how to avoid them.
Do not work with the machine until you are sure that
you can control it.
Do not start any work until you are sure that you and
those around you will be safe.
If you are not sure of anything, about the machine or
the work, ask someone who knows. Do not assume
anything.
Remember:
• Be careful
• Be alert
• Be safe.
5. 01 - Machine
03 - Safety
06 - Safety Warnings
01 - 4 9813/6050-2 01 - 4
06 - Safety Warnings
Introduction
In this manual there are safety notices. Each notice
starts with a signal word. The signal word meanings
are given below.
The signal word 'DANGER' indicates a hazardous
situation which, if not avoided, will result in death or
serious injury.
The signal word 'WARNING' indicates a hazardous
situation which, if not avoided, could result in death
or serious injury.
The signal word 'CAUTION' indicates a hazardous
situation which, if not avoided, could result in minor
or moderate injury.
The signal word 'Notice' indicates a hazardous
situation which, if not avoided, could result in
machine damage.
The safety alert system symbol (shown) also helps
to identify important safety messages in this manual.
When you see this symbol your safety is involved,
carefully read the message that follows.
Figure 1. The safety alert system symbol
6. 01 - Machine
03 - Safety
09 - General Safety
01 - 5 9813/6050-2 01 - 5
09 - General Safety
Introduction
Training
To operate the machine safely you must know the
machine and have the skill to use it. You must abide
by all relevant laws, health and safety regulations
that apply to the country you are operating in. The
operator's manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. Ensure that you receive the correct training
before operating any machinery. Failing to do so will
result in incorrect operation of the machine and you
will be putting yourself and others at risk. In some
markets, and for work on certain jobsites, you may
be required to have been trained and assessed in
accordance with an operator competence scheme.
Make sure that you and your machine comply with
relevant local laws and jobsite requirements – it is
your responsibility.
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always
be alert for hazards.
Clothing
You can be injured if you do not wear the correct
clothing. Loose clothing can get caught in the
machinery. Keep cuffs fastened. Do not wear a
necktie or scarf. Keep long hair restrained. Remove
rings, watches and personal jewellery.
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be
aware of medicines which can cause drowsiness.
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
Mobile Phones
Switch off your mobile phone before entering an
area with a potentially explosive atmosphere. Sparks
in such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
Raised Equipment
Never walk or work under raised equipment unless
it is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails
or if the control is operated (even with the engine
stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
Raised Machine
Never position yourself or any part of your body
under a raised machine which is not correctly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
Machine Modifications
This machine is manufactured in compliance with
prevailing legislative requirements. It must not be
altered in any way which could affect or invalidate its
compliance. For advice consult your JCB dealer.
7. 21 - Cooling System
12 - Thermostat
00 - General
21 - 23 9813/6050-2 21 - 23
00 - General
Introduction .................................................... 21-23
Component Identification ............................... 21-24
Check (Condition) .......................................... 21-24
Check (Operation) ......................................... 21-25
Remove and Install ....................................... 21-25
Introduction
The thermostat is installed on the cylinder head. It is
located between the engine and the radiator in the
cooling circuit.
The function of the thermostat is to block the flow of
coolant to the radiator until the engine has warmed
up to a sufficient temperature.
When the engine is cold, no coolant flows through
the engine. Once the engine reaches its operating
temperature, refer to Cooling System - Technical
Data, the thermostat opens. By letting the engine
warm up as quickly as possible, the thermostat
reduces engine wear, deposits and emissions. Refer
to: PIL 21-00-00.
8. 21 - Cooling System
12 - Thermostat
00 - General
21 - 24 9813/6050-2 21 - 24
Component Identification
Figure 301.
A
B
C
D
E
A Bolt
B Outlet connection
C Joint
D Thermostat
E Thermostat housing
Check (Condition)
1. If the thermostat is suspected of being faulty,
perform a thermostat test, to confirm its
serviceability.
2. Note that the thermostat is a non-serviceable
item. If the thermostat is faulty or damaged it
must be renewed.
3. Inspect the seal for damage or splits. If necessary
replace the seal. Make sure that the seal is
correctly installed.
9. 21 - Cooling System
12 - Thermostat
00 - General
21 - 25 9813/6050-2 21 - 25
Check (Operation)
WARNING: Personal injury can result from the
escaping fluid under pressure. If a pressure
indication is shown on the indicator, push the release
valve to relieve pressure before removing any hose
from the radiator.
1. Remove the thermostat from the engine.
Refer to: PIL 21-12-00.
2. Heat the water in a pan until the temperature of
the water is equal to the fully open temperature
of the thermostat.
2.1. Stir the water in the pan. This will distribute
the temperature throughout the pan.
Figure 302.
3. Hang the thermostat in the pan of water. The
thermostat must be below the surface of the
water. The thermostat must be away from the
sides and the bottom of the pan.
4. Keep the water at the correct temperature for the
specified time.
Duration: 10 min
5. Remove the thermostat.
6. Immediately measure the opening of the
thermostat.
7. Make sure that the opening distance is within the
specified limit. If not, replace the thermostat.
Remove and Install
Remove
1. Drain the cooling system.
Refer to: PIL 21-00-00.
2. Remove the bolts.
3. Remove the outlet connection.
4. Identify the orientation of the outlet connection to
help installation.
5. Remove the joint.
6. Remove the thermostat from the thermostat
housing.
Figure 303.
A
B
C
D
E
A Bolt
B Outlet connection
C Joint
D Thermostat
E Thermostat housing
Install
1. Inspect the thermostat for wear, damage and
correct operation.
10. 21 - Cooling System
12 - Thermostat
00 - General
21 - 26 9813/6050-2 21 - 26
Refer to: PIL 21-12-00.
2. Make sure that the mating surfaces of the outlet
connection and the thermostat housing are clean
and free from damage.
3. Instal the thermostat to the thermostat housing.
4. Install a new joint.
5. Install the outlet connection to the thermostat
housing.
6. Make sure the correct orientation of the outlet
connection.
7. Install the bolt and tighten to the correct torque
value.
8. Fill the cooling system to the correct level.
Refer to: PIL 21-00-00.
Table 98. Torque Values
Item Description Nm
A Bolt 14
11. 21 - Cooling System
12 - Thermostat
03 - Housing
21 - 27 9813/6050-2 21 - 27
03 - Housing
Remove and Install
Remove
1. Drain the cooling system.
Refer to: PIL 21-00-00.
2. Loosen the hose clamp and disconnect the hose
from the thermostat housing.
3. Remove the bolt and the nut.
4. Remove the thermostat housing from the
cylinder head.
5. Remove the joint from the cylinder head.
6. If necessary, remove the thermostat.
Refer to: PIL 21-12-00.
Figure 304.
A
B
C
D
F
E
A Joint
B Thermostat housing
C Nut
D Bolt
E Clamp
F Hose
Install
1. Make sure that the mating surfaces of the
cylinder head and the thermostat housing are
clean and free from damage.
2. Install a new joint to the cylinder head.
3. Install thermostat housing to the cylinder head.
4. Install the bolt and the nut.
5. Tighten the nut to the correct torque value.
6. Connect the hose to thermostat housing.
7. Tighten the hose clamp.
8. If removed, install the thermostat.
Refer to: PIL 21-12-00.
9. Fill the cooling system.
Refer to: PIL 21-00-00.
Table 99. Torque Values
Item Description Nm
C Nut 10
13. 21 - Cooling System
93 - Hose
00 - General
21 - 29 9813/6050-2 21 - 29
00 - General
Introduction .................................................... 21-29
Health and Safety .......................................... 21-30
Component Identification ............................... 21-31
Check (Condition) .......................................... 21-33
Introduction
The engine cooling hoses are essential parts of
the cooling system. They carry the liquid coolant
between the engine and the radiator/cooling pack.
14. 21 - Cooling System
93 - Hose
00 - General
21 - 30 9813/6050-2 21 - 30
Health and Safety
CAUTION The cooling system is pressurised
when the coolant is hot. When you remove the
cap, hot coolant can spray out and burn you.
Make sure that the engine is cool before you work
on the cooling system.
15. 21 - Cooling System
93 - Hose
00 - General
21 - 31 9813/6050-2 21 - 31
Component Identification
Figure 305. Typical Cooling System
A
B
A Coolant outlet hose B Coolant inlet hose
16. 21 - Cooling System
93 - Hose
00 - General
21 - 32 9813/6050-2 21 - 32
Figure 306.
C
D
C Oil cooler inlet hose D Oil cooler outlet hose
17. 21 - Cooling System
93 - Hose
00 - General
21 - 33 9813/6050-2 21 - 33
Check (Condition)
1. Visually inspect the engine and related cooling
components for:
1.1. Leaks.
1.2. Cracked, burnt or perished hoses.
1.3. Hose clips are in good condition and
tightened to the correct torque value.
18. 27 - Driveline
27 - Hub
00 - General
27 - 14 9813/6050-2 27 - 14
Remove and Install
Consumables
Description Part No. Size
Clear Silicone Sealant 4102/0901 0.31 L
4003/2020 0.5 kg
4003/2017 0.4 kg
4003/2006 12.5 kg
Special HP Grease
4003/2005 50 kg
Remove
1. Make the machine safe. Refer to (PIL 01-03).
2. Remove the wheels from the machine. Refer to
(PIL 27-29).
3. Remove the drain plug.
4. Drain the oil from the chain case.
5. Loosen the nut.
6. Remove the bolts 2 (x4).
7. Remove the hub adjustment bolt and nut.
8. Swing the hub assembly towards the centre of
the machine so that the drive chain is at its
slackest position.
9. Use a suitable bar to wedge the hub. Refer to
Figure 315.
9.1. If the front hub is to be removed, both hubs
on that side must be rotated to slacken both
chains.
Figure 315.
Q
Q Bar
10. Remove the spider. Refer to (PIL 27-27).
11. Lift the appropriate chain from the drive sprocket.
Make a note that the inner chain drives the front
hub, therefore lift the rear chain first.
12. Remove the nut.
13. Remove the hub assembly.
14. Remove the chain from the sprocket.
15. Remove the hub assembly from the chassis.
16. Remove and discard the O-ring.
19. 27 - Driveline
27 - Hub
00 - General
27 - 15 9813/6050-2 27 - 15
Figure 316.
A
B
F
K
J P G
H
D
M
N
E
C
L
N
M
A Bolts 1 B Sprockets
C Spacer D Rear stub axle
E Front stub axle F Bearing
G Bearing cap H Shaft seal
J Case K O-ring
L Drain plug M Nut
N Bolt 2 P Hub face
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21. 27 - Driveline
27 - Hub
00 - General
27 - 16 9813/6050-2 27 - 16
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
step.
2. Apply a thin layer of silicon sealer to the groove
before you install the new O-ring.
Consumable: Clear Silicone Sealant
3. Apply a layer of the specified grease to the hub
mounting face and O-ring.
Consumable: Special HP Grease
4. Adjust the drive chains as follows:
4.1. Install the hub onto the machine.
4.2. Install the nut.
4.3. Position the adjustment bolt and nut into the
slot in the adjustment bracket as shown at
position 1. Refer to Figure 317.
Figure 317.
R
R Position 1
4.4. Use the bolt to push the hub away from the
centre of the machine. This will tighten the
chain.
4.5. Rotate the sprocket so that one side of the
chain is tight.
4.6. Position the hub to give the specified
slackness on the opposite side of the chain
at the midway point.
Dimension: 25 mm
4.7. When the correct tension is achieved, install
the bolts 2.
4.8. Tighten the bolts 2 and nut to the correct
torque value.
Table 103. Torque Values
Item Nm
M 244
N 244
22. 27 - Driveline
27 - Hub
00 - General
27 - 17 9813/6050-2 27 - 17
Disassemble and Assemble
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4 L
JCB Retainer (High
Strength)
4101/0602 0.05 L
4003/2020 0.5 kg
4003/2017 0.4 kg
4003/2006 12.5 kg
Special HP Grease
4003/2005 50 kg
Disassemble
1. Use the alphabetical sequence shown on the
illustration as a guide to disassembly.
2. Make a note that the spacer is only installed to
the front hubs.
3. Remove the bolts 1 (x6) and drive sprocket.
4. Support the assembly on the hub face.
5. Press out the stub axle assembly.
6. The bearing 1 will remain in the case. If
necessary, remove it separately.
7. The cap of the bearing 2 will also be left in the
case. If necessary, remove the cap of the bearing
2.
8. Remove and discard the shaft seal.
9. Inspect the stub axle and case for wear or
damage.
23. 27 - Driveline
27 - Hub
00 - General
27 - 18 9813/6050-2 27 - 18
Figure 318.
A
B
F
K
J P G
H
D
M
N
E
C
L
N
M
A Bolts 1 B Sprockets
C Spacer D Rear stub axle
E Front stub axle F Bearing 1
G Bearing 2 H Shaft seal
J Case K O-ring
L Drain plug M Nut
N Bolt 2 P Hub face
24. 27 - Driveline
27 - Hub
00 - General
27 - 19 9813/6050-2 27 - 19
Assemble
1. The assembly procedure is the opposite of
the disassembly procedure. Additionally do the
following step.
2. Lubricate all the bearings and seals with the
specified grease.
Consumable: Special HP Grease
3. Clean the mating faces of the sprocket and hub
with the specified cleaner.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4. Place the sprocket onto the stub axle.
5. Apply a single run of the specified retainer to
each bolt hole in the stub axle.
Consumable: JCB Retainer (High Strength)
6. Apply three runs of the specified retainer to each
bolt 1.
Consumable: JCB Retainer (High Strength)
7. Install the bolts.
8. Tighten the bolts evenly to the correct torque
value in a diagonal sequence while you rotate the
hub to seat the bearings.
9. Make sure that the torque value required to rotate
the hub after assembly must not be more than
the specified value.
Torque: 30 N·m
Table 104. Torque Values
Item Nm
A 405