Ellwood Na onal Forge (ENF) is a wholly owned subsidiary of the Ellwood Group Inc. By
leveraging the ver cal integra on of the Ellwood Group, ENF can offer a turn‐key solu on to
its customers that can ensure the highest quality and reliable delivery, at compe ve pricing.
By u lizing strong project management experience, ENF can effec vely manage the steel
making, forging and finish machining steps required to produce a finished part. Our offering
eliminates the need for mul ple purchase orders and mi gates many of the risks our
customers accept when managing the processes themselves.
Simplifying Your Supply Chain With 
Customer Inspired Turn‐Key Solu ons 
Ellwood Na onal Forge 
 
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814 563 7522 – Email: ENFSales@elwd.com
Regards,
Phone:
Email:
Ellwood Na onal Forge (ENF) is a global manufacturer of high quality, engineered, heavy metal
products characterized by high length/width ra o, ght tolerance OD requirements, and/or bored interior diameters
for a wide range of specialized markets including:
ENF’s unique manufacturing capabili es, skilled cra smen and fully integrated capabili es permit ENF to o er a wide
range of solu ons to its global customer network. ENF has customers from both the public and private sectors mee ng
the needs of the United States and over 20 countries.
ENF’s core competencies:
ENF's onsite machining and heat trea ng facili es are designed to handle a wide variety of material property
requirements and to produce a wide range of sizes and product geometries to very close tolerances.
As a wholly owned subsidiary of Ellwood Group Inc, ENF is uniquely posi oned to o er reliable and compe ve
turn key solu ons by managing complex projects from melt to machine.
We appreciate the opportunity to promote our o ering and earn your business.
Metallurgy
Horizontal and Ver cal Heat Treatment
Large Diameter Boring
Tight Tolerance Finish Machining
Component Level Project Management
Rota ng Equipment
Nuclear
Power Genera on
Rota ng Equipment
Oil and Gas (Upstream and Down Stream)
Marine
Defense
Duc le Iron Pipe
Sub Sea
8/4/2016
Norandal USA
Jeff Cary
Engineering and Maintenance Manager
Tom Clarke
Product Manager
814-563-8936
TClarke@elwd.com
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com
Consolidated Capabili es 
Crane Capaci es: 
100 ton – Warren PA 
  50 ton– Irvine, PA (Heat Treatment) 
   
Heat Treatment: 
4 Horizontal 50 ton / 46’L / 72” Diameter 
  13 Ver cal– 50 ton / 35’L / 76” Diameter 
 
Quench: 
Ver cal – 45’L X 96” Diameter / Oil 
  Ver cal– 35’ L X 76” Diameter/ Air & Water Mist 
  Horizontal – 45’L X 72” Diameter/ Water 
 
Roughing: 
40 ton – 50’ L X 90” Diameter 
 
Turning/Milling
    50 ton –  70’L X 78” Diameter 
    100 ton— 33’L X  115” Diameter  
 
Boring: 
50 ton – 70’L X 48” Bore Diameter  
   
 
Paint: 
15 ton  – 8’ W X 16” L 
 
QC/TESTING: 
Heat Indica ng Lathe – 30 ton – 30’ L  X  60” Diameter 
  Tensile 
  Impact V & U Notch 
  Drop Weight 
  Bend Hardness Tes ng 
  Hot Etch Macro Tes ng 
  Magne c Par cle (Level III) 
  Liquid/Fluorescent Penetrant 
  Ultrasonic  (Level III) 
  Hardness 
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com
Ver cal Heat Treatment 
ENF is capable of thermal stress relieving, annealing, normalizing, quenching and tempering.  
13 vertical and 4 horizontal furnaces are used in conjunction with vertical oil and water 
quench tanks.  Horizontal spray quench facilities, differential quench tower, and fan air cooling 
tower add to our array of  equipment. Furnaces are equipped with state-of-the-art controls to 
assure   accurate temperature and furnace operation during the thermal cycle process.  Heat 
Stability Testing capabilities are available to measure the stability of turbine rotors under     
operating conditions. In addition to heat treating low  alloy steel forgings, ENF has the         
capability to heat treat stainless, titanium and a wide range of oilfield and defense specific  
alloys. 
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com
Ver cal Differen al Quench  
Today’s highly engineered rota ng equipment needs components born from ever increasingly 
complex designs. Ellwood Na onal Forge’s differen al quench towers play an important role 
in bringing these high  concept components to life. Leveraging ENF’s ver cal heat treatment 
capabili es the ver cal differen al quench tower is designed to provide up to five   different 
levels of localized hardness and strength characteris cs as required by the engineer. 
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com
 
ENF is capable of offering tight tolerance finish machining on products up to 115” in diameter 
and 70’ in length.  We maintain machines and tooling for all types of conventional and CNC 
machining operations required in the production of large precision machined forgings. ENF’s
wide array of capabilities include state-of-the-art multi-axis CNC work centers consisting of 
lathes, boring machines, mills, hones, saws and support equipment. ENF has an experienced, 
proficient workforce capable of holding tight tolerancing of all types of profiles, configurations 
and steel based materials. 
Turning and Boring 
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com
 
Quality and Tes ng 
ENF’s #1 priority is making sure we exceed our clients’ expectations. Our Quality and Testing 
teams are key components in making quality a reality.  ENF’s commitment to excellence is dis-
played through our ISO 9001:2015 standards, and our many other quality and continuous im-
provement programs.  These initiatives are driven by a highly trained and dedicated staff 
along with the industry’s best equipment. A Coordinate Measurement Machine (CMM) and a 
Faro Laser Tracker are just two of the tools used by ENF Quality to assure extreme accuracy 
and precision in verifying measurements.
Ellwood Na onal Forge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com
 
Research and Development  
Ellwood Group, Inc. is focused on producing and marketing high-quality, engineered, heavy 
metal sections.  In order to continuously improve our offerings and remain on the cutting 
edge of technology, Ellwood Materials Technologies was formed.  EMT, located in New 
Castle, Pennsylvania, performs research and development in conjunction with Ellwood
National Forge. Either by developing new grades, or optimizing the properties of existing 
materials, EGI’s complete vertical integration allows industry leading metallurgists and       
research scientists to monitor all materials from development all the way through final       
machining.   

Introduction to Ellwood National Forge

  • 1.
    Ellwood Na onalForge (ENF) is a wholly owned subsidiary of the Ellwood Group Inc. By leveraging the ver cal integra on of the Ellwood Group, ENF can offer a turn‐key solu on to its customers that can ensure the highest quality and reliable delivery, at compe ve pricing. By u lizing strong project management experience, ENF can effec vely manage the steel making, forging and finish machining steps required to produce a finished part. Our offering eliminates the need for mul ple purchase orders and mi gates many of the risks our customers accept when managing the processes themselves. Simplifying Your Supply Chain With  Customer Inspired Turn‐Key Solu ons  Ellwood Na onal Forge   
  • 2.
    Ellwood Na onalForge – Irvine, Pennsylvania 16329 – Phone: 814 563 7522 – Email: ENFSales@elwd.com Regards, Phone: Email: Ellwood Na onal Forge (ENF) is a global manufacturer of high quality, engineered, heavy metal products characterized by high length/width ra o, ght tolerance OD requirements, and/or bored interior diameters for a wide range of specialized markets including: ENF’s unique manufacturing capabili es, skilled cra smen and fully integrated capabili es permit ENF to o er a wide range of solu ons to its global customer network. ENF has customers from both the public and private sectors mee ng the needs of the United States and over 20 countries. ENF’s core competencies: ENF's onsite machining and heat trea ng facili es are designed to handle a wide variety of material property requirements and to produce a wide range of sizes and product geometries to very close tolerances. As a wholly owned subsidiary of Ellwood Group Inc, ENF is uniquely posi oned to o er reliable and compe ve turn key solu ons by managing complex projects from melt to machine. We appreciate the opportunity to promote our o ering and earn your business. Metallurgy Horizontal and Ver cal Heat Treatment Large Diameter Boring Tight Tolerance Finish Machining Component Level Project Management Rota ng Equipment Nuclear Power Genera on Rota ng Equipment Oil and Gas (Upstream and Down Stream) Marine Defense Duc le Iron Pipe Sub Sea 8/4/2016 Norandal USA Jeff Cary Engineering and Maintenance Manager Tom Clarke Product Manager 814-563-8936 TClarke@elwd.com
  • 3.
    Ellwood Na onalForge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com Consolidated Capabili es  Crane Capaci es:  100 ton – Warren PA    50 ton– Irvine, PA (Heat Treatment)      Heat Treatment:  4 Horizontal 50 ton / 46’L / 72” Diameter    13 Ver cal– 50 ton / 35’L / 76” Diameter    Quench:  Ver cal – 45’L X 96” Diameter / Oil    Ver cal– 35’ L X 76” Diameter/ Air & Water Mist    Horizontal – 45’L X 72” Diameter/ Water    Roughing:  40 ton – 50’ L X 90” Diameter    Turning/Milling     50 ton –  70’L X 78” Diameter      100 ton— 33’L X  115” Diameter     Boring:  50 ton – 70’L X 48” Bore Diameter         Paint:  15 ton  – 8’ W X 16” L    QC/TESTING:  Heat Indica ng Lathe – 30 ton – 30’ L  X  60” Diameter    Tensile    Impact V & U Notch    Drop Weight    Bend Hardness Tes ng    Hot Etch Macro Tes ng    Magne c Par cle (Level III)    Liquid/Fluorescent Penetrant    Ultrasonic  (Level III)    Hardness 
  • 4.
    Ellwood Na onalForge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com Ver cal Heat Treatment  ENF is capable of thermal stress relieving, annealing, normalizing, quenching and tempering.   13 vertical and 4 horizontal furnaces are used in conjunction with vertical oil and water  quench tanks.  Horizontal spray quench facilities, differential quench tower, and fan air cooling  tower add to our array of  equipment. Furnaces are equipped with state-of-the-art controls to  assure   accurate temperature and furnace operation during the thermal cycle process.  Heat  Stability Testing capabilities are available to measure the stability of turbine rotors under      operating conditions. In addition to heat treating low  alloy steel forgings, ENF has the          capability to heat treat stainless, titanium and a wide range of oilfield and defense specific   alloys. 
  • 5.
    Ellwood Na onalForge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com Ver cal Differen al Quench   Today’s highly engineered rota ng equipment needs components born from ever increasingly  complex designs. Ellwood Na onal Forge’s differen al quench towers play an important role  in bringing these high  concept components to life. Leveraging ENF’s ver cal heat treatment  capabili es the ver cal differen al quench tower is designed to provide up to five   different  levels of localized hardness and strength characteris cs as required by the engineer. 
  • 6.
    Ellwood Na onalForge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com   ENF is capable of offering tight tolerance finish machining on products up to 115” in diameter  and 70’ in length.  We maintain machines and tooling for all types of conventional and CNC  machining operations required in the production of large precision machined forgings. ENF’s wide array of capabilities include state-of-the-art multi-axis CNC work centers consisting of  lathes, boring machines, mills, hones, saws and support equipment. ENF has an experienced,  proficient workforce capable of holding tight tolerancing of all types of profiles, configurations  and steel based materials.  Turning and Boring 
  • 7.
    Ellwood Na onalForge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com   Quality and Tes ng  ENF’s #1 priority is making sure we exceed our clients’ expectations. Our Quality and Testing  teams are key components in making quality a reality.  ENF’s commitment to excellence is dis- played through our ISO 9001:2015 standards, and our many other quality and continuous im- provement programs.  These initiatives are driven by a highly trained and dedicated staff  along with the industry’s best equipment. A Coordinate Measurement Machine (CMM) and a  Faro Laser Tracker are just two of the tools used by ENF Quality to assure extreme accuracy  and precision in verifying measurements.
  • 8.
    Ellwood Na onalForge – Irvine, Pennsylvania 16329 – Phone: 814‐563‐7522 – Email: ENFSales@elwd.com   Research and Development   Ellwood Group, Inc. is focused on producing and marketing high-quality, engineered, heavy  metal sections.  In order to continuously improve our offerings and remain on the cutting  edge of technology, Ellwood Materials Technologies was formed.  EMT, located in New  Castle, Pennsylvania, performs research and development in conjunction with Ellwood National Forge. Either by developing new grades, or optimizing the properties of existing  materials, EGI’s complete vertical integration allows industry leading metallurgists and        research scientists to monitor all materials from development all the way through final        machining.