This document provides instructions for removing and installing a hydraulic pump. It describes:
1. Draining the hydraulic oil from the tank and disconnecting hoses and connectors before removing the pump assembly.
2. Removing mounting bolts and socket bolts to disconnect the pump suction tube and remove the pump from the housing.
3. Tools and jigs needed for disassembly and reassembly, including various sized wrenches and screwdrivers, as well as a disassembly table and port plate jigs.
4. Cautions for disassembly and assembly, such as taking care not to drop parts and ensuring no foreign materials enter during assembly.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hyundai hl750 tm 3 wheel loader service repair manualdfujdjkskekmmd
The document provides disassembly and assembly instructions for three hydraulic components:
1. A priority valve with 20 parts that requires cleaning parts and replacing O-rings during assembly.
2. A steering valve with 25 parts where disassembly requires removing parts in a specific order and cleaning is important for assembly.
3. A cushion valve with 16 parts that likely has similar disassembly and cleaning steps as the other components.
Hyundai hl757 tm 7a wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder. The disassembly process involves removing screws, seals, springs, and other components in a specific order. Assembly is the reverse of disassembly, with parts cleaned, inspected, lubricated and installed in the proper sequence while ensuring proper alignment of markings. Tightening torques are provided for screws. Tools required are also listed.
Hyundai hl760 (#1001 #1301) wheel loader service repair manualdfujdjkskekmmd
1. The document provides disassembly and assembly instructions for a priority valve and steering valve. It includes detailed steps and diagrams showing the parts for each.
2. The priority valve disassembly involves removing parts like the spool assembly, springs, and relief cartridge. Assembly requires cleaning parts and replacing seals before reinstalling components.
3. The steering valve disassembly requires removing parts such as the end cap, gerotor set, drive components, and spool/sleeve assembly. Assembly involves cleaning parts, replacing seals, and carefully reinstalling components like springs and pins. Proper alignment and torque settings are important.
Hyundai hl740(tm) 7 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling the transmission of a vehicle. It describes how to remove components like the filter unit, warning switch, hydraulic control unit, duct plate, gaskets, converter safety valve, transmission pump, clutches, input shaft, and more. Detailed steps and diagrams are included, along with the required special tools to complete each step safely and properly.
Hyster h007 (h12.00 xm europe) forklift service repair manualufjjsejfjksekmem
This document provides instructions for repairing various components of an air brake system, including:
- Air tank repair, including cleaning, releasing air pressure, and installing fittings
- Relief valve and drain valve repair/replacement
- Brake pedal valve removal, disassembly, inspection and installation
- Air chamber removal, disassembly, inspection and reassembly
- Actuator arm removal, inspection and installation
- Brake shoe removal and safety precautions for handling brake linings
It provides detailed steps, diagrams and specifications to guide the repair of these parts in order to ensure proper functioning of the air brake system. Safety warnings are included throughout to prevent injury when working on pressurized components.
Hyundai r35 z 7a mini excavator service repair manualfhsejkdkmem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document provides detailed parts lists and diagrams to aid in disassembling and assembling the various components of the pump such as the shaft assembly, rotary group, and gear pump. It emphasizes cleaning parts and proper installation of seals and gaskets.
Hyundai r35 z 7a mini excavator service repair manualfhsjekkdkem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document lists necessary tools for disassembly and reassembly including wrenches, hammers, and jigs, and provides cautions such as preventing damage to parts and controlling torque.
Hyundai hl780 9 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling various components of hydraulic pumps and control valves, including:
- Disassembling the main pump by removing components like the control valve, connection plate, distributor plate, and rotary group.
- Inspecting pump components for wear and replacing worn parts like bearings.
- Assembling the main pump by refitting components in reverse order and adjusting tapered roller bearings.
- Disassembling the main control valve by removing spools, valves, and other internal parts.
- Proper precautions for disassembly, reassembly, and inspection of hydraulic components to prevent damage.
- Disassembling remote control
Hyundai hl750 tm 3 wheel loader service repair manualdfujdjkskekmmd
The document provides disassembly and assembly instructions for three hydraulic components:
1. A priority valve with 20 parts that requires cleaning parts and replacing O-rings during assembly.
2. A steering valve with 25 parts where disassembly requires removing parts in a specific order and cleaning is important for assembly.
3. A cushion valve with 16 parts that likely has similar disassembly and cleaning steps as the other components.
Hyundai hl757 tm 7a wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling a steering unit. It describes the individual parts of the steering unit and steering cylinder. The disassembly process involves removing screws, seals, springs, and other components in a specific order. Assembly is the reverse of disassembly, with parts cleaned, inspected, lubricated and installed in the proper sequence while ensuring proper alignment of markings. Tightening torques are provided for screws. Tools required are also listed.
Hyundai hl760 (#1001 #1301) wheel loader service repair manualdfujdjkskekmmd
1. The document provides disassembly and assembly instructions for a priority valve and steering valve. It includes detailed steps and diagrams showing the parts for each.
2. The priority valve disassembly involves removing parts like the spool assembly, springs, and relief cartridge. Assembly requires cleaning parts and replacing seals before reinstalling components.
3. The steering valve disassembly requires removing parts such as the end cap, gerotor set, drive components, and spool/sleeve assembly. Assembly involves cleaning parts, replacing seals, and carefully reinstalling components like springs and pins. Proper alignment and torque settings are important.
Hyundai hl740(tm) 7 wheel loader service repair manualdfujdjkskekmmd
This document provides instructions for disassembling and assembling the transmission of a vehicle. It describes how to remove components like the filter unit, warning switch, hydraulic control unit, duct plate, gaskets, converter safety valve, transmission pump, clutches, input shaft, and more. Detailed steps and diagrams are included, along with the required special tools to complete each step safely and properly.
Hyster h007 (h12.00 xm europe) forklift service repair manualufjjsejfjksekmem
This document provides instructions for repairing various components of an air brake system, including:
- Air tank repair, including cleaning, releasing air pressure, and installing fittings
- Relief valve and drain valve repair/replacement
- Brake pedal valve removal, disassembly, inspection and installation
- Air chamber removal, disassembly, inspection and reassembly
- Actuator arm removal, inspection and installation
- Brake shoe removal and safety precautions for handling brake linings
It provides detailed steps, diagrams and specifications to guide the repair of these parts in order to ensure proper functioning of the air brake system. Safety warnings are included throughout to prevent injury when working on pressurized components.
Hyundai r35 z 7a mini excavator service repair manualfhsejkdkmem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document provides detailed parts lists and diagrams to aid in disassembling and assembling the various components of the pump such as the shaft assembly, rotary group, and gear pump. It emphasizes cleaning parts and proper installation of seals and gaskets.
Hyundai r35 z 7a mini excavator service repair manualfhsjekkdkem
(1) The document provides instructions for removing and installing a hydraulic pump. It describes loosening bolts and disconnecting hoses to remove the pump and drain the oil tank.
(2) It also describes installing the pump by reversing the removal steps and includes cleaning parts and bleeding air from the system.
(3) The document lists necessary tools for disassembly and reassembly including wrenches, hammers, and jigs, and provides cautions such as preventing damage to parts and controlling torque.
Toyota 7 fd35 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to brakes to body.
3. Detailed procedures for removal, inspection, and reinstallation of transmission components like the torque converter, transmission assembly, with torque specifications and notes on key steps.
Toyota 02 7 fg45 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to related engine manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine through rear axle, with removal and installation procedures.
3. Detailed procedures for disassembling, inspecting, and reassembling the torque converter and transmission assembly. Key points and specifications are called out.
Toyota 02 7 fg40 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to brakes to body.
3. Detailed removal, inspection, and installation procedures for components like the torque converter, transmission assembly, and related parts. Instructions include torque specifications and notes on matching marks.
Toyota 02 7 fg35 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to rear axle, with removal/installation and disassembly/reassembly procedures.
3. Details on part identification numbers, torque specifications, and inspection/replacement guidelines to aid technicians in maintenance and repairs.
Toyota 02 7 fdk40 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to related engine manuals.
2. Section-by-section breakdown of the vehicle and transmission systems, with removal/installation and disassembly/reassembly procedures and inspection points outlined for each component.
3. Diagrams illustrating component locations, operational tips on hoisting vehicles and using circuit testers, and specifications including tightening torques and replacement part intervals.
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Toyota 02 7 fdf30 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation procedures, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fdf25 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation procedures, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fdf20 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation instructions, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fdf18 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation procedures, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fdf15 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation procedures, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fda50 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and how to use it, with explanations of terminology and abbreviations.
2. Sections covering removal and installation procedures, disassembly and reassembly, inspection points, and tightening torques for major vehicle systems and components.
3. References other repair manuals needed for servicing engines mounted on the vehicles.
Toyota 02 7 fd45 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to brakes to body.
3. Detailed procedures for removal, inspection, and reassembly of transmission components like the torque converter and transmission assembly with torque specifications.
Toyota 02 7 fd40 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and structure, with references to other repair manuals.
2. Section-by-section breakdown of the vehicle systems and components, from the engine through steering and brakes.
3. Detailed removal, inspection, and installation procedures for components like the torque converter, transmission assembly, and related parts. Precautions and special tools are noted.
4. Technical specifications such as tightening torques, replacement schedules, and vehicle identification information.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Toyota 7 fd35 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to brakes to body.
3. Detailed procedures for removal, inspection, and reinstallation of transmission components like the torque converter, transmission assembly, with torque specifications and notes on key steps.
Toyota 02 7 fg45 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to related engine manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine through rear axle, with removal and installation procedures.
3. Detailed procedures for disassembling, inspecting, and reassembling the torque converter and transmission assembly. Key points and specifications are called out.
Toyota 02 7 fg40 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to brakes to body.
3. Detailed removal, inspection, and installation procedures for components like the torque converter, transmission assembly, and related parts. Instructions include torque specifications and notes on matching marks.
Toyota 02 7 fg35 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to rear axle, with removal/installation and disassembly/reassembly procedures.
3. Details on part identification numbers, torque specifications, and inspection/replacement guidelines to aid technicians in maintenance and repairs.
Toyota 02 7 fdk40 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to related engine manuals.
2. Section-by-section breakdown of the vehicle and transmission systems, with removal/installation and disassembly/reassembly procedures and inspection points outlined for each component.
3. Diagrams illustrating component locations, operational tips on hoisting vehicles and using circuit testers, and specifications including tightening torques and replacement part intervals.
Toyota 02 7 fdjf35 forklift service repair manualsoeldksejdksem
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Toyota 02 7 fdf30 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation procedures, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fdf25 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation procedures, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fdf20 forklift service repair manualsoeldksejdksem
This service manual provides instructions for maintenance and repair of Toyota 7FDF/FGF 15-35 ton forklifts. The manual includes sections covering the general information, engine, transmission, propeller shaft, differential, front and rear axles, steering, brakes, body, mast, cylinder, oil pump, oil control valve and more. It provides exploded views of components, removal and installation instructions, inspection and adjustment procedures, lubrication schedules and lists of standard torque specifications.
Toyota 02 7 fdf18 forklift service repair manualsoeldksejdksem
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Toyota 02 7 fdf15 forklift service repair manualsoeldksejdksem
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Toyota 02 7 fda50 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and how to use it, with explanations of terminology and abbreviations.
2. Sections covering removal and installation procedures, disassembly and reassembly, inspection points, and tightening torques for major vehicle systems and components.
3. References other repair manuals needed for servicing engines mounted on the vehicles.
Toyota 02 7 fd45 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and scope, as well as references to other repair manuals.
2. Section-by-section breakdown of the forklift covering major components and systems from the engine to brakes to body.
3. Detailed procedures for removal, inspection, and reassembly of transmission components like the torque converter and transmission assembly with torque specifications.
Toyota 02 7 fd40 forklift service repair manualsoeldksejdksem
The document provides service information for Toyota forklifts models 7FG/7FD35-45 series, including:
1. An overview of the manual's contents and structure, with references to other repair manuals.
2. Section-by-section breakdown of the vehicle systems and components, from the engine through steering and brakes.
3. Detailed removal, inspection, and installation procedures for components like the torque converter, transmission assembly, and related parts. Precautions and special tools are noted.
4. Technical specifications such as tightening torques, replacement schedules, and vehicle identification information.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at Multifamily Properties by Kevin Donnelly
Hyundai r35 z 7a mini excavator service repair manual
1.
2. 7-7
1. REMOVAL AND INSTALL
REMOVAL
Lower the work equipment to the ground
and stop the engine.
Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping
Loosen the breather slowly to release the
pressure inside the hydraulic tank.
Escaping fluid under pressure can
penetrate the skin causing serious
injury.
Loosen the drain plug under the hydraulic
tank and drain the oil from the hydraulic
tank.
Hydraulic tank quantity : 37
(9.8U.S.gal)
Disconnect hoses(79, 80) and remove
connectors(47, 48).
Disconnect pilot line hoses(21, 90) and
remove connectors(49, 54).
Remove socket bolts(28) and disconnect
pump suction tube(9).
When pump suction tube is disconnected,
the oil inside the piping will flow out, so
catch it in oil pan.
Sling the pump assembly and remove the
pump mounting bolts.
Weight : 25kg(55lb)
Pull out the pump assembly from housing.
When removing the pump assembly,
check that all the hoses have been
disconnected.
GGROUP 3 PUMP DEVICE
A3
79
48
A2
A1
47
49
28
9
80
90
21
54
A4
1)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
13031GE18
R35Z77MP101
3. 7-8
INSTALL
Carry out installation in the reverse order
to removal.
Remove the suction strainer and clean it.
Replace return filter with new one.
Remove breather and clean it.
After adding oil to the hydraulic tank to the
specified level.
Bleed the air from the hydraulic pump.
Remove the air vent plug(1EA).
Tighten plug lightly.
Start the engine, run at low idling, and
check oil come out from plug.
Tighten plug.
Start the engine, run at low idling(3~5
minutes) to circulate the oil through the
system.
Confirm the hydraulic oil level and check
the hydraulic oil leak or not.
2)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
5. 7-10
NECESSARY TOOLS AND JIGS
The following tools and jigs are necessary to disassemble and reassemble the pump.
Tools
2)
(1)
Jigs(2)
Name
Hexagon socket screw key
Spanner
Plastic hammer
Pliers for retaining ring
Pliers for retaining ring
Torque wrench
Grease
Adhesives
4, 6, 8, 10
14, 24
Medium size
For hole (retaining ring for 22)
For shaft (retaining ring for 20)
Wrench which can tighten at the
specified torque
-
Loctite (high tack sealant #98)
Size (nominal)
One each
One each
1
1
1
-
Small amount
Small amount
Quantity
Disassemble table
This is a plate to stand the pump facing
downward.
A square block may be used instead of
the shaft and does not contact.
55 or more
110 or more
35 ~ 55
R35Z77MP98
Jigs for disassemble the port plate
Jigs are necessary to protect the shaft,
when disassembly and assembly the port
plate.
Disassembly
When hexagon socket head cap screws
(4 pieces of size M12) are removed, the
jig is necessary to prevent the port plate
from lifting up diagonally due to the
control spring.
Assembly
The jig is necessary to install the port
plate parallel to the housing mounting
surface.
The structure of the jig is shown as right.
It can hold the port plate by means of
applying the machined edge* of the
hexagon socket set screw (M16 150) to
the adjusting screw.
When the hex socket set screw is used,
apply the machining work on the edge to
shape it in size the dia of 8mm from the
top edge to 15mm position.
Hexagon socket
set screw
17
8
15
135
20
320
55 or more
103 ~ 105
66
130
R35Z77MP99
6. 7-11
CAUTIONS DURING DISASSEMBLING AND ASSEMBLING
Cautions for disassembling
Never attempt operating the adjusting screw unless absolutely necessary.
Take utmost care during disassembly not to knock or drop each part.
Cautions for disassembling
Wash each part thoroughly.
During assembling, take utmost care not to damage the part or allow foreign materials to enter.
As a rule, the O-ring and oil seal should not be reused.
In our assembly work, the torque wrench is used to control the torque.
Be sure to use torque wrench.
3)
(1)
((2)
7. 7-12
R35Z77MP01
Remove the coupling.(2)
R35Z77MP02
3. DISASSEMBLING PROCEDURE
DISASSEMBLING THE GEAR PUMP
Remove the hexagon socket head cap
screw. (M10 25, 2 pieces)
Hexagon socket screw key (8 mm)
Be careful because the O-ring (at 2
pieces) are provided to the housing.
1)
(1)
R35Z77MP03
DISASSEMBLING THE TROCHOID
PUMP
Remove the hexagon socket head cap
screw. (M5 12, 3 pieces)
Hexagon socket screw key (4 mm)
22)
(1)
Remove the case, the side plate (A), and
the gear.
Use the hexagon socket head cap
screws.
For example : M5 90, 2 pieces
(2)
R35Z77MP04
M5
8. 7-13
Remove the side plate (A) from the case.(4)
Remove the side plate (B) from the port
plate.
(5)
Remove the gear from the case.(3)
R35Z77MP06
Remove the key of the shaft.(6)
R35Z77MP09
R35Z77MP08
R35Z77MP07
9. 7-14
R35Z77MP10
DISASSEMBLING THE MAIN PUMP
Remove the port plate since the force of
the control spring is strong, remove the
hexagon socket head cap screws holding
the port plate by means of the jigs.
(M12 40, 3 pieces), (M12 55, 1 piece)
Hexagon socket screw key (10 mm)
33)
(1)
Hexagon socket
set screw
This photo shows the state with the port
plate removed.
(3)
Remove the cover.
Use the jig to hold the port in a horizontal
condition, and unloosen the hexagon
socket set screw of the jig slowly, to
remove the port plate.
Be careful because the control plate is
provided to the backside.
(2)
R35Z77MP11
R35Z77MP12
Hexagon socket
set screw
10. 7-15
Remove the packing.(4)
Remove the control spring and the spring
seat.
Remove the two springs (inner and outer),
and the guide.
(5)
Remove the spring seat.(6)
R35Z77MP15
R35Z77MP14
R35Z77MP13
R35Z77MP16
Remove the rotary group.
Remove the shim and the retaining ring.
(For shafts ; 20)
Pliers for retaining rings.
(For shafts ; Retaining ring for 20)
(7)
Shim
Shaft
Retaining ring
Cylinder block
11. 7-16
Push down sideways the pump. And takes
out the rotary group from the shaft.
(8)
Remove the shaft.
The protective taping around the spline
part, and pull out straight the shaft, taking
care not to damage the oil seal.
(9)
R35Z77MP18
R35Z77MP17
Remove the swash plate assembly.
Remove the swash plate.
(10)
R35Z77MP19
R35Z77MP20
Remove the guide.
Put the mark on the guides, to know the
correct direction, and between right and
left side.
Suction side
Marking
Delivery side
(11)
12. 7-17
Disassemble the port plate assembly.
Remove the control plate.
R35Z77MP21
(12)
Remove the hexagon socket head cap
screws (M8 30, 2 pieces), in order to
remove the cover of the spring seat
assembly.
Hexagon socket screw key (6mm)
(13)
R35Z77MP26
R35Z77MP27
Remove the spring seat.
Disassemble the control piston assembly.
Remove the piston, the coned disk
springs, the distance piece and the shim.
R35Z77MP28
(14)
(15)
13. 7-18
R35Z77MP29
Remove the parallel pin and the sleeve.
Remove the minimum flow stopper.
Remove the retaining ring. (For holes; 22)
Pliers for retaining rings.
(For holes ; retaining ring for 22)
R35Z77MP30
(16)
(17)
R35Z77MP31
Remove the guide, the coned disk
springs, the distance piece, and shim.
Remove the relief valve.
Remove the hexagon nut.
Spanner (24 mm)
Since the pressure has set, you may
remove this assembly, only when
necessary.
R35Z77MP32
(18)
(19)
14. 7-19
R35Z77MP33
Remove the adjustment screw.
Spanner (14 mm)
Be careful because the shim is inserted.
Remove the spring.
R35Z77MP34
(20)
(21)
Remove the spool.
R35Z77MP35
(22)
R35Z77MP36
DISASSEMBLING THE GEAR PUMP
(GSP2)
Remove the hexagon socket head cap
screws.
(M10 20, 4 pieces)
Hexagon socket screw key (8mm)
4)
(1)
15. 7-20
Remove the square ring.(3)
Remove the cover.(2)
R35Z77MP37
R35Z77MP38
Remove the drive gear, the idle gear, and
the side plates.
(5)
R35Z77MP40
Remove the plate, the guides, and the O-
rings.
(4)
R35Z77MP39
16. 7-21
R35Z77MP41
5. ASSEMBLING PROCEDURE
ASSEMBLE THE MAIN PUMP
Assemble the minimum flow stopper.
Install the guide, the coned disk springs,
the distance piece, and the shim into the
housing.
* Pay attention to the direction of the
coned disk spring.
(1)
1)
Guide
Coned disk
spring
Shim
Assembling
direction
Install the parallel pin and the sleeve into
the housing.
(3)
Install the retaining ring. (For holes; 22)
Pliers for retaining rings.
(For holes; retaining ring for 22)
(2)
R35Z77MP43
R35Z77MP44
17. 7-22
R35Z77MP45
Install the piston, the coned disk springs,
the distance piece, and the shim into the
housing.
Pay attention to the direction of the coned
disk springs.
(4)
Piston
Coned disk
spring
Shim
Assembling
direction
Assemble the swash plate.
Install the guides into the housing.
Assemble the guides into the housing,
taking care on the marking, which was put
on during disassembling work.
(5)
R35Z77MP47
Suction side
Marking
Delivery side
Install the swash plate.(6)
R35Z77MP48
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your reading. Please Click
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click on it.
19. 7-23
Assemble the shaft.
The protective taping around the spline
part, and install the shaft vertically, taking
care not to damage the oil seal.
Confirm that the shim is installed above
the bearing.
(7)
R35Z77MP49
Bearing
Shim
Assemble the rotary group.
Install the pistons (10 pistons) into the
retainer.
(8)
R35Z77MP50
Insert the guide between the retainer and
the cylinder block and assemble the
piston into the hole of the cylinder block.
Apply grease to the end of the shoes.
Apply the grease to the spherical portion
of the guide.
(9)
R35Z77MP51
R35Z77MP44
(10)
20. 7-24
Install the rotary group.
Assemble the rotary group along the shaft
spline.
R35Z77MP53
(11)
Install the retaining ring (For shafts; 20),
and install the shim.
Pliers for retaining rings.
(For shafts; retaining ring for 20)
R35Z77MP54
(12)
Shim Shaft
Retaining
ring
Cylinder block
Assemble the control spring.
Apply grease to the spherical portion of
the spring seat before assembling.
R35Z77MP55
(13)
Assemble the two springs (inner and
outer) and the guide.
R35Z77MP56
(14)
21. 7-25
R35Z77MP57
Assemble the port plate.
Assemble the spring seat into the port
plate.
Assemble the cover of the spring seat
assembly, and fix it with hexagon socket
head cap screws. (M8 30, 2 pieces)
Hexagon socket screw key (6 mm)
Tightening torque : 3.6 kgf m
(21~26 lbf ft)
R35Z77MP58
(15)
(16)
R35Z77MP59
Apply grease to the backside of the control
plate (to prevent dislodgement), and
assembly it to the port plate while
matching the knock hole.
Assemble the relief valve.
Install the spool into the port plate.
R35Z77MP60
(17)
(18)