This document provides instructions for disassembly and assembly of a steering unit. It details removing components such as the end cover, gearwheel set, cardan shaft, distributor plate and O-rings. It also describes disassembling the pressure relief valve. The assembly section outlines installing parts like the spool, sleeve, cross pin, bearings, seals and O-rings using various tools. Precise positions and torque specifications are given for correct reassembly.
JCB JS145W WHEELED EXCAVATOR Service Repair Manual SN:816000 Onwardskjsemfm ukjfmd
This is the Highly Detailed factory service repair manual for theJCB JS145W WHEELED EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS145W WHEELED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Transmission
Brakes
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS145W WHEELED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
JCB JS145W WHEELED EXCAVATOR Service Repair Manual SN:816000 Onwardskjsemfm ukjfmd
This is the Highly Detailed factory service repair manual for theJCB JS145W WHEELED EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB JS145W WHEELED EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Care and Safety
Routine Maintenance
Attachments
Body and Framework
Electrics
Controls
Hydraulics
Transmission
Brakes
Engine
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB JS145W WHEELED EXCAVATOR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Hyundai hdf35 3 forklift truck service repair manual
1. CONTENTS
SECTION 1 GENERAL
Group 1 Safety Hints 1-1
Group 2 Specifications 1-5
Group 3 Periodic Replacement 1-13
SECTION 2 REMOVAL AND INSTALLATION OF UNIT
Group 1 Major Components 2-1
Group 2 Removal and Installation of Unit 2-2
SECTION 3 POWER TRAIN SYSTEM
Group 1 Structure and Operation 3-1
Group 2 Troubleshooting 3-16
Group 3 Tests and Adjustments 3-20
Group 4 Disassembly and Assembly 3-22
SECTION 4 BRAKE SYSTEM
Group 1 Structure and Function 4-1
Group 2 Operational Checks and Troubleshooting 4-9
Group 3 Tests and Adjustments 4-12
SECTION 5 STEERING SYSTEM
Group 1 Structure and Function 5-1
Group 2 Operational Checks and Troubleshooting 5-11
Group 3 Disassembly and Assembly 5-13
SECTION 6 HYDRAULIC SYSTEM
Group 1 Structure and Function 6-1
Group 2 Operational Checks and Troubleshooting 6-16
Group 3 Disassembly and Assembly 6-20
SECTION 7 ELECTRICAL SYSTEM
Group 1 Component Location 7-1
Group 2 Electrical Circuit 7-2
Group 3 Component Specification 7-11
Group 4 Connector Destination 7-12
Group 5 Troubleshooting 7-14
2. SECTION 8 MAST
Group 1 Structure 8-1
Group 2 Operational Checks and Troubleshooting 8-4
Group 3 Adjustment 8-7
Group 4 Removal and Installation 8-10
3. 5-13
GROUP 3 DISASSEMBLY AND ASSEMBLY
1. STEERING UNIT
STRUCTURE1)
3
4
14
6
21
1
5
8
16
7
10
19
13
10
17
9
15
20
18
22
23
11
2
12
14
24
26
25
D353SE05
1 Dust seal
2 Retaining ring
3 Cap seal
4 Thrust bearing
5 Ball
6 Pin
7 Spacer
8 Center spring
9 Washer
10 O-ring
11 O-ring seal
12 Rolled screw
13 Gerotor set
14 Bearing race
15 Bore screw
16 Drive shaft
17 End cap
18 Bushing
19 Plate
20 Cap screw
21 Housing
22 Spool
23 Sleeve
24 Relief valve
25 Check valve
26 Suction valve
5. 5-15
Assembly tool for dust seal.(5)
Torque wrench 0~7.1kgf・m
(0~54.4lbf・ft)
13mm socket spanner
6, 8mm and 12mm hexagon sockets
12mm screwdriver
2mm screwdriver
13mm ring spanner
6, 8 and 12mm hexagon socket spanners
Plastic hammer
Tweezers
(6)
5-70(1)
5-70(2)
D353SE23
TIGHTENING TORQUE
L : Left port
R : Right port
T : Tank
P : Pump
3)
Port
L
R
T
P
Mounting bolt
Size
3/4 UNF - 16
3/4 UNF - 16
3/4 UNF - 16
3/4 UNF - 16
M10×1.5
Torque [kgf・m(lbf・ft)]
13 (94)
13 (94)
13 (94)
13 (94)
5.0 ±1.0 (36±7.2)
6. 5-16
DISASSEMBLY
Disassemble steering column from
steering unit and place the steering unit in
the holding tool.
Screw out the screws in the end cover(6-
off plus one special screw).
4)
(1)
Remove the end cover, sideways.(2)
Lift the gearwheel set(With spacer if fitted)
off the unit.
Take out the two O-rings.
(3)
Remove cardan shaft.(4)
5-72(1)
5-72(2)
5-72(3)
5-72(4)
7. 5-17
Remove distributor plate.(5)
Screw out the threaded bush over the
check valve.
(6)
Remove O-ring.(7)
Shake out the check valve ball and suction
valve pins and balls.
(8)
5-73(1)
5-73(2)
5-73(3)
D353SE09
8. 5-18
Take ring, bearing races and thrust
bearing from sleeve and spool. The outer
(Thin) bearing race can sometimes "stick"
in the housing, therefore check that it has
come out.
(10)
Press out the cross pin. Use the special
screw from the end cover.
(11)
A small mark has been made with a
pumice stone on both spool and sleeve
close to one of the slots for the neutral
position springs(See drawing).
If the mark is not visible, remember to
leave a mark of your own on sleeve and
spool before the neutral position springs
are disassembled.
※
Take care to keep the cross pin in the
sleeve and spool horizontal. The pin can
be seen through the open end of the
spool. Press the spool inwards and the
sleeve, ring, bearing races and thrust
bearing will be pushed out of the housing
together.
(9)
5-73(4)
5-74(1)
5-74(2)
5-74(3)
9. 5-19
Press the neutral position springs out of
their slots in the spool.
(13)
Remove dust seal and O-ring.(14)
Disassembling the pressure relief valve
Screw out the plug using an 8mm hexagon
socket spanner.
Remove seal washers.
(14)
Carefully press the spool out of the sleeve.(12)
5-74(4)
5-75(1)
5-75(2)
D353SE10
10. 5-20
Unscrew the setting screw using an 8mm
hexagon socket spanner.
(15)
Shake out spring and piston. The valve
seat is bonded into the housing and cannot
be removed.
(16)
The pressure relief valve is now disassem-
bled.
(17)
D353SE11
D353SE12
D353SE13
11. 5-21
ASSEMBLY
Assemble spool and sleeve.
When assembling spool and sleeve only
one of two possible ways of positioning
the spring slots is correct. There are
three slots in the spool and three holes in
the sleeve in the end of the spool / sleeve
opposite to the end with spring slots.
Place the slots and holes opposite each
other so that parts of the holes in the
sleeve are visible through the slots in the
spool.
5)
(1)
※
Place the two flat neutral position springs
in the slot.
Place the curved springs between the flat
ones and press them into place (see
assembly pattern).
(2)
Line up the spring set.(3)
5-76(1)
5-76(2)
5-76(4)
Guide the spool into the sleeve. Make
sure that spool and sleeve are placed
correctly in relation to each other.
(4)
5-77(1)
12. 5-22
Press the springs together and push the
neutral position springs into place in the
sleeve.
(5)
Line up the springs and center them.(6)
Guide the ring down over the sleeve.
The ring should be able to rotate free of
the springs.
(7)
※
5-77(2)
5-77(3)
5-77(4)
Fit the cross pin into the spool / sleeve.(8)
5-78(1)
13. 5-23
5
4
3
2
1
Fit bearing races and needle bearing as
shown on below drawing.
(9)
Assembly pattern for standard bearings
1 Outer bearing race
2 Thrust bearing
3 Inner bearing race
4 Spool
5 Sleeve
※
Installation instruction for O-ring
Turn the steering unit until the bore is
horizontal. Guide the outer part of the
assembly tool into the bore for the spool /
sleeve.
(10)
5-78(2)
5-78(3)
5-78(4)
14. 5-24
Grease O-ring with hydraulic oil and place
them on the tool.
(11)
Hold the outer part of the assembly tool in
the bottom of the steering unit housing
and guide the inner part of the tool right to
the bottom.
(12)
Press and turn the O-ring into position in
the housing.
(13)
5-79(1)
5-79(2)
5-79(3)
5-79(4)
15. 5-25
Installation instructions for lip seal
Lubricate the lip seal with hydraulic oil and
place it on the assembly tool.
(15)
Guide the assembly tool right to the
bottom.
(16)
Draw the inner and outer parts of the
assembly tool out of the steering unit bore,
leaving the guide from the inner part in the
bore.
(14)
5-80(1)
5-80(2)
5-80(3)
5-80(4)
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17. 5-26
The spool set will push out the assembly
tool guide. The O-ring are now in
position.
(19)
Turn the steering unit until the bore is
vertical again. Put the check valve ball
into the hole indicated by the arrow.
(20)
Press and turn the lip seal into place in the
housing.
(17)
With a light turning movement, guide the
spool and sleeve into the bore.
Fit the spool set holding the cross pin
horizontal.
(18)
※
5-81(1)
5-81(2)
5-81(3)
5-81(4)
18. 5-27
Place the distributor plate so that the
channel holes match the holes in the
housing.
(23)
Guide the cardan shaft down into the bore
so that the slot is parallel with the
connection flange.
(24)
Screw the threaded bush lightly into the
check valve bore. The top of the bush
must lie just below the surface of the
housing.
(21)
Grease the O-ring with mineral oil approx.
viscosity 500 cSt at 20°C.
(22)
5-82(1)
5-82(2)
5-82(3)
5-82(4)