The document provides repair procedures for replacing the torque converter in a transmission. It describes removing the transmission from the lift truck, separating it from the engine, and removing the torque converter. It then explains inspecting parts and installing a new torque converter, reattaching the transmission to the engine, and reinstalling components like wiring harnesses. Key steps include draining transmission oil, removing mounting bolts, carefully separating engine and transmission, and ensuring proper alignment during reinstallation.
The document provides instructions for servicing a RockShox Pilot Race fork. It lists the necessary tools and parts, and outlines a 26 step process for disassembling, cleaning, lubricating, and reassembling the fork. Key steps include removing the lower legs and draining oil, cleaning and inspecting components, replacing worn parts, reinstalling with new lubrication oil, and inflating to the appropriate air pressure range based on rider weight.
This document provides information on identifying and servicing engines in 1988 Jeep Cherokee vehicles. It describes how to identify the 4.0L and 4.2L 6-cylinder engines based on the vehicle identification number code. It also provides procedures for removing and installing components like the intake and exhaust manifolds, cylinder head, rocker arms, valves, and engine front cover. Special codes stamped on engines indicate if they have oversized or undersized components.
2005 porsche boxster 987 service repair manualofpsdjksemmds
The document provides tightening torques for various steering components on Porsche vehicles from 2005. It includes torques for the steering gear, steering shaft, tie rods, steering lines, and other parts. It also describes procedures for checking power steering fluid level and bleeding the steering system.
Hyster h007 (h12.00 xm europe) forklift service repair manualufjjsejfjksekmem
This document provides instructions for repairing various components of an air brake system, including:
- Air tank repair, including cleaning, releasing air pressure, and installing fittings
- Relief valve and drain valve repair/replacement
- Brake pedal valve removal, disassembly, inspection and installation
- Air chamber removal, disassembly, inspection and reassembly
- Actuator arm removal, inspection and installation
- Brake shoe removal and safety precautions for handling brake linings
It provides detailed steps, diagrams and specifications to guide the repair of these parts in order to ensure proper functioning of the air brake system. Safety warnings are included throughout to prevent injury when working on pressurized components.
Hyster d024 (s155 ft) forklift service repair manualfjjskkefksme
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster d024 (s135 ft) forklift service repair manualfusjfjskekmsme
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster d024 (s135 ft) forklift service repair manualfujsjefkksekmm
This document provides instructions for repairing the hydraulic gear pump assembly on various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed before reassembling the pump. Finally, the pump is reinstalled on the transmission housing with new fittings and fasteners. The repair procedures are similar for different pump types equipped on the listed lift truck models.
Hyster d024 (s155 ft) forklift service repair manualfusjejfjskekem
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
The document provides instructions for servicing a RockShox Pilot Race fork. It lists the necessary tools and parts, and outlines a 26 step process for disassembling, cleaning, lubricating, and reassembling the fork. Key steps include removing the lower legs and draining oil, cleaning and inspecting components, replacing worn parts, reinstalling with new lubrication oil, and inflating to the appropriate air pressure range based on rider weight.
This document provides information on identifying and servicing engines in 1988 Jeep Cherokee vehicles. It describes how to identify the 4.0L and 4.2L 6-cylinder engines based on the vehicle identification number code. It also provides procedures for removing and installing components like the intake and exhaust manifolds, cylinder head, rocker arms, valves, and engine front cover. Special codes stamped on engines indicate if they have oversized or undersized components.
2005 porsche boxster 987 service repair manualofpsdjksemmds
The document provides tightening torques for various steering components on Porsche vehicles from 2005. It includes torques for the steering gear, steering shaft, tie rods, steering lines, and other parts. It also describes procedures for checking power steering fluid level and bleeding the steering system.
Hyster h007 (h12.00 xm europe) forklift service repair manualufjjsejfjksekmem
This document provides instructions for repairing various components of an air brake system, including:
- Air tank repair, including cleaning, releasing air pressure, and installing fittings
- Relief valve and drain valve repair/replacement
- Brake pedal valve removal, disassembly, inspection and installation
- Air chamber removal, disassembly, inspection and reassembly
- Actuator arm removal, inspection and installation
- Brake shoe removal and safety precautions for handling brake linings
It provides detailed steps, diagrams and specifications to guide the repair of these parts in order to ensure proper functioning of the air brake system. Safety warnings are included throughout to prevent injury when working on pressurized components.
Hyster d024 (s155 ft) forklift service repair manualfjjskkefksme
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster d024 (s135 ft) forklift service repair manualfusjfjskekmsme
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster d024 (s135 ft) forklift service repair manualfujsjefkksekmm
This document provides instructions for repairing the hydraulic gear pump assembly on various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed before reassembling the pump. Finally, the pump is reinstalled on the transmission housing with new fittings and fasteners. The repair procedures are similar for different pump types equipped on the listed lift truck models.
Hyster d024 (s155 ft) forklift service repair manualfusjejfjskekem
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster c098 (e120 xl3) forklift service repair manualfjskefkksem
This document provides descriptions and repair procedures for hydraulic brake systems on certain lift truck models. It describes the operation of brake boosters, master cylinders, and service brake assemblies. The brake booster on some models uses hydraulic pressure to multiply the force applied by the brake pedal. The master cylinder houses a piston that pushes brake fluid to wheel cylinders when the pedal is pressed. Service brake assemblies use wheel cylinders and shoe assemblies to slow the wheels. The document also covers parking brakes, seat brakes, and procedures for removing, cleaning, and inspecting brake components.
Hyster c098 (e80 xl3) forklift service repair manualjfjkskekfsmem
This document provides descriptions and repair procedures for hydraulic brake systems on certain lift truck models. It describes the operation of the brake booster and master cylinder, which differ between models. It also describes the service brake assembly, parking brake, and optional seat brake. The repair section provides instructions for removing and disassembling brake shoe assemblies, including warnings about the hazards of brake dust. Diagrams are included to illustrate the components.
Hyster c098 (e100 xl3) forklift service repair manualfjjskefkskem
This document provides descriptions and repair procedures for hydraulic brake systems on certain lift truck models. It describes the operation of the brake booster and master cylinder, which differs between models. It also describes the service brake assembly, parking brake, and optional seat brake. The repair section provides instructions for removing and disassembling brake shoe assemblies, including warnings about the hazards of brake dust.
Hyster c098 (e100 xl3s) forklift service repair manualfjskefkksemm
This document provides descriptions and repair procedures for hydraulic brake systems on certain lift truck models. It describes the operation of brake boosters, master cylinders, and service brake assemblies. The brake booster on some models uses hydraulic pressure to multiply the force applied by the brake pedal. The master cylinder houses a piston that pushes brake fluid to wheel cylinders when the pedal is pressed. Service brake assemblies use wheel cylinders and shoe assemblies to slow the wheels. The document also covers parking brakes, seat brakes, and procedures for removing, cleaning, and inspecting brake components.
Hyster n005 (h5.0 ft europe) forklift service repair manualfjsjfjskeksmem
This document provides instructions for servicing various components of a lift truck, including:
- Removing and installing the counterweight, hood, overhead guard, engine, exhaust system, and LPG fuel tank and bracket.
- Removing and installing the hood, seat, floor plate, side covers, dash, kick panel, and steering column covers to access internal components.
- Adjusting the hood latch and gas springs to properly secure the hood.
- Removing and installing the LPG fuel tank and bracket, including warnings about working with pressurized fuel systems.
Hyster n005 (h4.5 ft6 europe) forklift service repair manualfjskeazqkkdmme
This document provides instructions for servicing various components on a lift truck, including removing and replacing the hood, seat, side covers, and other parts. It contains the following key details:
- Warnings about putting the lift truck on blocks and maintaining stability when removing heavy components that shift the center of gravity, such as the mast, drive axle, engine, and counterweight.
- Descriptions of the frame components and locations of the hydraulic and fuel tanks.
- Step-by-step instructions for removing and installing the hood, seat, side covers, floor plate, cowl, and other parts, including proper attachment points for gas springs on the hood.
- Figures illustrating the
Hyster n005 (h5.5 ft europe) forklift service repair manualufjjsjefkskekmme
This document provides instructions for servicing various components of a lift truck, including:
1) Warnings about stability and safety when the lift truck is on blocks for maintenance or repairs.
2) Descriptions and removal/installation steps for the hood, seat, side covers, and LPG tank bracket.
3) Details on adjusting the hood latch and installing gas springs on the hood. Safety precautions are provided for working with the LPG tank and fuel system.
Hyster n005 (h5.5 ft europe) forklift service repair manualfjskekdmmem
This document provides instructions for servicing various components on a lift truck, including removing and replacing the hood, seat, side covers, and other parts. It contains the following key points:
1) Warnings about putting the lift truck on blocks and maintaining stability when removing heavy components that change the center of gravity, such as the mast, drive axle, engine, and counterweight.
2) Descriptions of the frame and connected parts like the counterweight, overhead guard, and fuel tank.
3) Step-by-step instructions for removing and replacing the hood, seat, side covers, and other exterior body panels to access internal components. Proper installation of items like the gas springs and hood
Hyster n005 (h5.0 ft europe) forklift service repair manualfjsekkdmeik
This document provides instructions for servicing various components on a lift truck, including removing and replacing the hood, seat, side covers, and other parts. It contains the following key details:
1) Warnings about putting the lift truck on blocks and maintaining stability when removing heavy components that change the center of gravity, such as the mast, drive axle, engine, and counterweight.
2) Descriptions of the frame components and locations of the hydraulic and fuel tanks.
3) Step-by-step instructions for removing and replacing the hood, seat, side covers, floor plate, and other exterior body parts, including proper installation of gas springs and ensuring the hood latch closes correctly.
4
Hyster n005 (h4.5 ft6 europe) forklift service repair manualfudjsjfekskkem
This document provides instructions for servicing various components on a lift truck, including removing and installing the counterweight, hood, overhead guard, engine, and fuel tank. It warns that the lift truck must be stabilized on blocks when heavy components are removed to prevent tipping. The specific section summarized here provides step-by-step instructions for removing and installing the hood, seat, floor plate, side covers, and dash. Proper installation of the gas springs and hood latch mechanism are emphasized to ensure safe and secure closing of the hood.
Hyster n005 (h5.5 ft europe) forklift service repair manualfjsqazkekdmme
This document provides instructions for servicing various components on a lift truck, including removing and replacing the hood, seat, side covers, and other parts. It contains the following key details:
- Warnings about stability when removing heavy components and putting the truck on blocks.
- Descriptions of the frame and connected parts like the counterweight and fuel tank.
- Step-by-step instructions for removing the hood, seat, side covers, and other parts for access during maintenance and repairs.
- Instructions for reinstalling these components in the reverse order and ensuring proper operation of parts like the hood latch.
Hyster n005 (h5.0 ft europe) forklift service repair manualfjskkesmdmm
This document provides instructions for servicing various components on a lift truck, including removing and replacing the hood, seat, side covers, and other parts. It contains warnings about maintaining stability when removing heavy assemblies that affect the vehicle's center of gravity. Figures and tables are included to illustrate the proper installation of gas springs and identify the correct fastener holes to use depending on the seat and counterweight type. The steps describe removing parts like the hood, seat, covers, and dash, and reinstalling them in reverse order.
Hyster n005 (h5.0 ft europe) forklift service repair manualfujsjejfkskemm
This document provides instructions for servicing various components of a lift truck, including:
- Removing and installing the counterweight, hood, overhead guard, engine, exhaust system, and LPG fuel tank and bracket.
- Removing and installing the hood, seat, floor plate, side covers, dash, and kick panel for access to internal components.
- Adjusting the hood latch if it does not close properly.
- Properly removing the LPG fuel tank and disconnecting fuel lines before maintenance to avoid sparks or flames near the fuel system.
- Two styles of LPG tank brackets are described - one that swings out to the side and another that both swings and drops down.
Hyster h50 xm (h177) forklift service repair manualjfjkskekfsmem
This document provides instructions for servicing and repairing various components of a lift truck, including the operator module, overhead guard, hood, side covers, counterweight, and LED backup lights. It describes removing and installing these parts, highlights important safety warnings, and notes specifications for tightening fasteners. Diagrams are included to illustrate the components and repair procedures.
Hyster h65 xm (h177) forklift service repair manualfjskefkksemm
This document provides instructions for servicing and repairing various components of a lift truck, including the operator module, hood, overhead guard, counterweight, and LED backup lights. It describes removing and installing these parts, highlights important safety warnings, and notes specifications for tightening fasteners. Diagrams are included to illustrate the components and repair procedures.
Hyster h55 xm (h177) forklift service repair manualfjjkefkksem
This document provides instructions for servicing the operator module, overhead guard, counterweight, exhaust system, and LED lights of a forklift. It describes removing and installing these components, including warnings about stability and safety when parts that affect the vehicle's center of gravity are removed. Proper use of lifting devices and installation of stabilizing blocks is emphasized. Technical details like component weights and fastener torques are provided.
Hyster h65 xm (h177) forklift service repair manualfjjskefkskem
This document provides instructions for servicing and repairing various components of a lift truck, including the operator module, hood, overhead guard, counterweight, and LED backup lights. It describes removing and installing these parts, highlights important safety warnings, and notes specifications for tightening fasteners. Diagrams are included to illustrate the components and repair procedures.
JCB JS160W WHEELED EXCAVATOR Service Repair Manual SN:2584081fujdfjjskekmwem
This service manual provides instructions for servicing wheeled excavators including models JS145W, JS160W, and JS20 MH. The manual contains sections covering the entire machine systems from the engine, brakes, and hydraulics to the operator station, electrical system, and attachments. Specific chapters provide procedures for maintenance, removal and installation of components, including the flywheel, oil pump, engine mounts, and oil cooler. Safety warnings are included throughout and technical illustrations supplement the text.
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT 320D2 EXCAVATOR (PREFIX TDN), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT 320D2 EXCAVATOR (PREFIX TDN) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Disassembly and Assembly
Testing and Adjusting
Troubleshooting
Systems Operation
Torque Specifications
Specifications
Schematic
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT 320D2 EXCAVATOR (PREFIX TDN) Service Repair Workshop Manual.
Thanks for visiting!
Hyster g007 (h230 hd) forklift service repair manualfujdfjjskekmwem
This document provides instructions for removing and installing the hydraulic tank on Hyster lift trucks. Key steps include draining the hydraulic oil from the tank, disconnecting hoses and electrical connections, and removing mounting hardware. The tank should be cleaned and inspected for leaks before reinstallation. Proper safety precautions are outlined, including disconnecting battery cables and using approved cleaning solutions and welding practices.
Hyster g007 (h210 hd) forklift service repair manualfujdfjjskekmwem
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster e114 (e30 z) forklift service repair manualfujdfjjskekmwem
This document provides a description and repair procedures for a steering housing and steering control unit. It describes the main components of the steering system, including the steering column, steering control unit, and steering housing. The steering housing holds the steering column and control unit, and can be adjusted for operator comfort. The steering control unit is a rotary valve that controls oil flow to the steering cylinder during operation, allowing the steering axle to turn the steer tires even when the hydraulic pump is not operating.
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This document provides instructions for servicing various components of a lift truck, including:
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- Warnings about putting the lift truck on blocks and maintaining stability when removing heavy components that shift the center of gravity, such as the mast, drive axle, engine, and counterweight.
- Descriptions of the frame components and locations of the hydraulic and fuel tanks.
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This document provides instructions for servicing various components of a lift truck, including:
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT 320D2 EXCAVATOR (PREFIX TDN) Service Repair Workshop Manual.
Thanks for visiting!
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2. 1300 SRM 1129 General
General
This section has the repair procedures for the transmission.
SERIAL NUMBER
The transmission serial number is located on the
right side of the transmission control valve directly
below the floor plate. See Figure 1.
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
Figure 1. Transmission Serial Number
Location
Confidential/Proprietary - Do Not Copy or Duplicate 1
3. Charge Pump Repair 1300 SRM 1129
Charge Pump Repair
REMOVE
NOTE: The charge pump can be removed from the
transmission while it is still in the lift truck but,
for the sake of clarity, the following procedures are
shown with the transmission removed from the lift
truck.
Remove four mounting capscrews, washers, trans-
mission charge pump, and gasket from the torque
converter housing. Discard the gasket. See Figure 2.
INSPECT
Inspect the splines on the shaft of the transmission
charge pump for damage or worn areas that could
affect the operation of the pump. If the splines are
damaged, replace the transmission charge pump.
INSTALL
Install new gasket, transmission charge pump, four
mounting capscrews, and washers in the torque
converter housing. Tighten capscrews to 19 N•m
(168 lbf in).
NOTE: THE TRANSMISSION IS SHOWN REMOVED
FROM THE LIFT TRUCK FOR CLARITY.
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
1. CAPSCREW
2. CHARGE PUMP
3. GASKET
4. TORQUE CONVERTER HOUSING
Figure 2. Transmission Charge Pump
2 Confidential/Proprietary - Do Not Copy or Duplicate
4. 1300 SRM 1129 Torque Converter Replace
Torque Converter Replace
REMOVE
WARNING
Make sure the engine and transmission are
held in position so that they will not fall and
cause an injury and damage to the equipment.
CAUTION
Be careful that you do not damage parts of
the torque converter or transmission when
the transmission is separated from the engine.
Keep the transmission and engine in align-
ment until they are completely separated so
parts of the transmission are not damaged.
Use a crane or lifting device to separate the
transmission from the engine.
1. Remove the engine and transmission as a unit
from the lift truck. See the section Frame 100
SRM 1243 for S4.0, 4.5, 5.5FT, S5.5FTS, (S80,
100, 120FT; S80, 100FTBCS; S120FTS; S120FT-
PRS) (G004) and H4.0FT5/FT6; H4.5FTS5,
H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(N005, P005) lift trucks, and Frame 100 SRM
1120 for S30FT, S35FT, S40FTS (E010); H1.6FT,
H1.8FT, 2.0FTS (H30FT, H35FT, H40FTS)
(F001); S2.0-3.5FT (S40-70FT, S55FTS) (F187);
H2.0-3.5FT (H40-70FT) (L177) lift trucks.
CAUTION
Use care when disconnecting the wiring har-
ness connectors from electrical connectors on
the transmission and control valve. The con-
nectors on the transmission and control valve
are easily damaged.
NOTE: When disconnecting wiring harness connec-
tors during disassembly, tag each connector to aid in
connecting the wiring harness during reassembly.
2. Put the engine and transmission on solid blocks
on a work surface. Disconnect the connectors of
the transmission wiring harness from the control
valve and transmission. Remove the transmis-
sion wiring harness from the transmission. See
Figure 3.
WARNING
Make sure that the engine/transmission assem-
bly is stable before attempting to rotate the en-
gine.
Use a flashlight to see the bolts as they are ro-
tated into view through the access hole. Do not
use your fingers to check for alignment of the
bolts with the access hole.
3. Move each bolt into view through the access hole
of the flywheel housing by rotating the crank-
shaft. Remove the four capscrews that attach the
flywheel to the torque converter. See Figure 4.
4. Remove the access cover from the torque con-
verter housing. Install a lifting eye bolt into the
rear access cover bolt hole, and connect a lifting
device to the eye bolt. Remove the 10 capscrews
that hold the torque converter housing to the fly-
wheel housing on the engine. Carefully separate
the transmission from the engine.
NOTE: The torque converter cannot be repaired and
must be replaced as a unit, if damaged.
5. Carefully remove the torque converter from the
stator support. See Figure 5.
6. Remove the plug, suction screen spring, and suc-
tion screen from the torque converter housing,
and drain the oil from the transmission.
7. Remove the transmission charge pump and
transmission oil filter from the torque converter
housing.
NOTE: Step 8, Step 9, and the NOTE below ap-
ply to early lift truck models except H4.0FT5/FT6;
H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110,
120FT) (N005, P005) models.
8. Remove the dipstick from the dipstick tube,
and disconnect the vent tube assembly from the
transmission housing.
NOTE: The dipstick tube must be removed before the
torque converter housing can be removed from the
front cover housing.
9. Remove the dipstick tube from the torque con-
verter housing.
Confidential/Proprietary - Do Not Copy or Duplicate 3
5. Torque Converter Replace 1300 SRM 1129
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
1. GM 2.4L ENGINE
2. CAPSCREW
3. TRANSMISSION WIRING HARNESS
4. TRANSMISSION
5. CAPSCREW
6. ACCESS COVER
7. CONTROL VALVE
Figure 3. Engine-Transmission Combination
4 Confidential/Proprietary - Do Not Copy or Duplicate
6. 1300 SRM 1129 Torque Converter Replace
Figure 4. Torque Converter Bolt Access
Confidential/Proprietary - Do Not Copy or Duplicate 5
7. Torque Converter Replace 1300 SRM 1129
Legend for Figure 4
A. GM 2.4L ENGINE
B. MAZDA ENGINE
C. YANMAR ENGINE
D. GM 4.3L ENGINE
E. ILLUSTRATES NEW DIPSTICK AND BREATHER
LOCATION AND NEW FITTING DESIGN USED
ON ENGINE AND TRANSMISSIONS SHOWN
IN ILLUSTRATIONS A THROUGH D, EXCEPT
WHEN D IS USED ON H4.0FT5/FT6; H4.5FTS5,
H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(N005, P005) LIFT TRUCK MODELS
F. CUMMINS 4.5L DIESEL ENGINE
1. ACCESS HOLE 2. FLYWHEEL HOUSING
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
1. TRANSMISSION OIL FILTER
2. DIPSTICK
3. DIPSTICK TUBE
4. TRANSMISSION HOUSING
5. VENT TUBE ASSEMBLY
6. TORQUE CONVERTER HOUSING
7. TRANSMISSION OIL TEMPERATURE SENSOR
8. SUCTION SCREEN
9. SUCTION SCREEN SPRING
10. PLUG
11. CAPSCREW
12. WASHER
13. SMALL ACCESS COVER
14. TORQUE CONVERTER
15. TRANSMISSION CHARGE PUMP
16. STATOR SUPPORT
17. PILOT HUB
Figure 5. Torque Converter Removal
6 Confidential/Proprietary - Do Not Copy or Duplicate
8. 1300 SRM 1129 Torque Converter Replace
10. If damaged, remove the small access cover from
the torque converter housing.
NOTE: Perform Step 11 only if repair of the of the
transmission chain drive is required. If the trans-
mission clutch packs are in need of further repair,
see Clutch Packs Repair.
11. Remove 12 capscrews from the transmission
housing and four mounting capscrews from the
front of the torque converter housing. Using
a small pry bar in the designated pry points,
remove the torque converter housing from the
front cover housing. Discard the O-rings and
gasket. See Figure 6 and Figure 7.
INSTALL
1. Install new O-rings and gasket and using four
capscrews, install the torque converter housing
on the front cover housing and 12 capscrews on
the transmission housing. Tighten capscrews to
38 N•m (28 lbf ft). See Figure 7.
2. If removed, install the small access cover on the
torque converter housing. Tighten capscrews to
7.9 N•m (69 lbf in). See Figure 8.
NOTE: The information in Step 3 and Step 4 applies
only to early lift truck models except for H4.0FT5/
FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT (H80, 90, 100,
110, 120FT) (N005, P005) models.
3. Clean the surface of the dipstick tube and dip-
stick hole in the torque converter housing. Apply
adhesive (Hyster P/N 264159) to the entire sur-
face of the hole in the housing. Insert the dipstick
tube until the collar bottoms on the housing and
orient the tab against the housing flange.
4. Install the dipstick into the dipstick tube, and
connect the vent tube assembly to the transmis-
sion housing.
5. Install a new transmission oil filter on the torque
converter housing.
6. Install the transmission charge pump on the
torque converter housing. Tighten capscrews to
19 N•m (168 lbf in).
7. Install the suction screen, suction screen spring,
and plug into the torque converter housing.
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
1. PRY POINTS
2. TORQUE CONVERTER HOUSING
3. FRONT COVER HOUSING
4. TRANSMISSION HOUSING
Figure 6. Pry Point Location
8. Install the torque converter onto the input shaft
and stator support of the transmission. Make
sure the splines are aligned and the converter
engages fully.
9. Lubricate the pilot hub on the torque converter
with antiseize compound. See Figure 8.
10. If removed, install a lifting eye bolt into the rear
access cover bolt hole, and connect a lifting de-
vice to the eye bolt. Align the torque converter
housing with the flywheel housing. Make sure
the pilot hub on the torque converter engages the
flywheel.
Confidential/Proprietary - Do Not Copy or Duplicate 7
9. Torque Converter Replace 1300 SRM 1129
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
1. CAPSCREW
2. WASHER
3. TORQUE CONVERTER HOUSING
4. GASKET
5. FRONT COVER HOUSING
Figure 7. Torque Converter Housing
8 Confidential/Proprietary - Do Not Copy or Duplicate
10. Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
11. 1300 SRM 1129 Torque Converter Replace
CAUTION
Be careful that you do not damage parts of
the torque converter or transmission when
the transmission is joined to the engine. Keep
the transmission and engine in alignment un-
til they are completely joined so parts of the
transmission are not damaged. Use a crane or
lifting device to join the transmission to the
engine.
11. Install the transmission to the engine. Install
the capscrews that connect the torque converter
housing to the flywheel housing. Tighten the
capscrews to 38 N•m (28 lbf ft). See Figure 9.
CAUTION
Use care when connecting the wiring harness
connectors to electrical connectors on the
transmission and control valve. The connec-
tors on the transmission and control valve are
easily damaged.
12. Install the transmission wiring harness on the
transmission. Connect the connectors of the
transmission wiring harness to the control valve
and transmission. See Figure 9.
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
1. TRANSMISSION OIL FILTER
2. DIPSTICK
3. DIPSTICK TUBE
4. TRANSMISSION HOUSING
5. VENT TUBE ASSEMBLY
6. TORQUE CONVERTER HOUSING
7. TRANSMISSION OIL TEMPERATURE SENSOR
8. SUCTION SCREEN
9. SUCTION SCREEN SPRING
10. PLUG
Confidential/Proprietary - Do Not Copy or Duplicate 9
12. Torque Converter Replace 1300 SRM 1129
11. CAPSCREW
12. WASHER
13. SMALL ACCESS COVER
14. TORQUE CONVERTER
15. TRANSMISSION CHARGE PUMP
16. STATOR SUPPORT
17. PILOT HUB
Figure 8. Torque Converter Installation
13. Rotate the engine crankshaft to position the
flywheel mounting holes in line with the torque
converter mounting holes. Install the capscrews
that hold the torque converter to the flywheel,
after coating the threads with Loctite™ 242,
through the access hole of the flywheel housing.
See Figure 10. Tighten the capscrews to 56 N•m
(41 lbf ft). Remove the lifting eye bolt, and install
the access cover on the torque converter housing.
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
10 Confidential/Proprietary - Do Not Copy or Duplicate
13. 1300 SRM 1129 Torque Converter Replace
B. NEWER LIFT TRUCK MODELS
1. GM 2.4L ENGINE
2. CAPSCREW
3. TRANSMISSION WIRING HARNESS
4. TRANSMISSION
5. CAPSCREW
6. ACCESS COVER
7. CONTROL VALVE
Figure 9. Engine-Transmission Combination
Confidential/Proprietary - Do Not Copy or Duplicate 11
14. Torque Converter Replace 1300 SRM 1129
Figure 10. Torque Converter Bolt Access
12 Confidential/Proprietary - Do Not Copy or Duplicate
15. 1300 SRM 1129 Front Cover Housing and Chain Drive Repair
Legend for Figure 10
A. GM 2.4L ENGINE
B. MAZDA ENGINE
C. YANMAR ENGINE
D. GM 4.3L ENGINE
E. ILLUSTRATES NEW DIPSTICK AND BREATHER
LOCATION AND NEW FITTING DESIGN USED
ON ENGINE AND TRANSMISSIONS SHOWN
IN ILLUSTRATIONS A THROUGH D, EXCEPT
WHEN D IS USED ON H4.0FT5/FT6; H4.5FTS5,
H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(N005, P005) LIFT TRUCK MODELS
F. CUMMINS 4.5L DIESEL ENGINE
1. ACCESS HOLE 2. FLYWHEEL HOUSING
WARNING
Make sure the engine and transmission are
held in position so that they will not fall and
cause an injury and damage to the equipment.
14. Install the engine and transmission as a unit into
the lift truck. See the section Frame 100 SRM
1243 for S4.0, 4.5, 5.5FT, S5.5FTS, (S80, 100,
120FT; S80, 100FTBCS; S120FTS; S120FTPRS)
(G004) and H4.0FT5/FT6; H4.5FTS5, H4.5FT6;
H5.0-5.5FT (H80, 90, 100, 110, 120FT) (N005,
P005) lift trucks, and Frame 100 SRM 1120 for
S30FT, S35FT, S40FTS (E010); H1.6FT, H1.8FT,
2.0FTS (H30FT, H35FT, H40FTS) (F001); S2.0-
3.5FT (S40-70FT, S55FTS) (F187); H2.0-3.5FT
(H40-70FT) (L177) lift trucks.
15. Fill the transmission to the correct level using
the correct transmission fluid and procedure
given in the section Periodic Maintenance
8000 SRM 1150 for S2.0-3.5FT (S40-70FT,
S55FTS) (F187); H2.0-3.5FT (H40-70FT)
(L177) lift trucks, Periodic Maintenance
8000 SRM 1207 for S30FT, S35FT, S40FTS
(E010); H1.6FT, H1.8FT, 2.0FTS (H30FT,
H35FT, H40FTS) (F001) lift trucks, and Pe-
riodic Maintenance 8000 SRM 1248 for S4.0,
4.5, 5.5FT, S5.5FTS, (S80, 100, 120FT; S80,
100FTBCS; S120FTS; S120FTPRS) (G004) and
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005) lift
trucks.
Front Cover Housing and Chain Drive Repair
REMOVE
WARNING
Make sure the engine and transmission are
held in position so that they will not fall and
cause an injury and damage to the equipment.
CAUTION
Keep the transmission and engine in alignment
until they are completely separated so parts of
the transmission are not damaged. Use a crane
or lifting device to separate the transmission
from the engine.
1. Remove the engine and transmission as a unit
from the lift truck. See the section Frame 100
SRM 1243 for S4.0, 4.5, 5.5FT, S5.5FTS, (S80,
100, 120FT; S80, 100FTBCS; S120FTS; S120FT-
PRS) (G004) and H4.0FT5/FT6; H4.5FTS5,
H4.5FT6; H5.0-5.5FT (H80, 90, 100, 110, 120FT)
(N005, P005) lift trucks, and Frame 100 SRM
1120 for S30FT, S35FT, S40FTS (E010); H1.6FT,
H1.8FT, 2.0FTS (H30FT, H35FT, H40FTS)
(F001); S2.0-3.5FT (S40-70FT, S55FTS) (F187);
H2.0-3.5FT (H40-70FT) (L177) lift trucks.
CAUTION
To prevent possible damage to the transmis-
sion assembly when placing the assembly on a
work surface, place blocks under the back side
of the transmission housing for additional sup-
port.
CAUTION
Use care when disconnecting the wiring har-
ness connectors from electrical connectors on
the transmission and control valve. The con-
nectors on the transmission and control valve
are easily damaged.
NOTE: When disconnecting wiring harness connec-
tors during disassembly, tag each connector to aid in
connecting the wiring harness during reassembly.
Confidential/Proprietary - Do Not Copy or Duplicate 13
16. Front Cover Housing and Chain Drive Repair 1300 SRM 1129
2. Put the engine and transmission on solid blocks
on a work surface. Disconnect the connectors of
the transmission wiring harness from the control
valve and transmission. Remove the transmis-
sion wiring harness from the transmission. See
Figure 11.
A. EARLY LIFT TRUCK MODELS EXCEPT
H4.0FT5/FT6; H4.5FTS5, H4.5FT6; H5.0-5.5FT
(H80, 90, 100, 110, 120FT) (N005, P005)
MODELS
B. NEWER LIFT TRUCK MODELS
1. GM 2.4L ENGINE
2. CAPSCREW
3. TRANSMISSION WIRING HARNESS
4. TRANSMISSION
5. CAPSCREW
6. ACCESS COVER
7. CONTROL VALVE
Figure 11. Engine-Transmission Combination
14 Confidential/Proprietary - Do Not Copy or Duplicate