This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight is removed using lifting equipment attached to an eyebolt. Fenders are removed using eyebolts and lifting devices due to their heavy weight. Detailed steps are provided for removing and installing these components safely.
Hyster g007 (h12.00 xm europe) forklift service repair manualfdujsjefjskekmsme
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
Hyster f007 h12.00 xm forklift service repair manualfujsjefjkskefksem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster e019 (h10.00 xm 12ec, europe) forklift service repair manualujdfjjjdfkkskemm
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight is heavy and must be lifted carefully using lifting devices. Fenders are also heavy and require lifting safely. Instructions are provided for removing, inspecting, and reinstalling these parts, as well as other components like the hood and hydraulic tank. Welding precautions are noted to avoid damaging electronic modules.
Hyster g007 (h250 hd) forklift service repair manualusfjjsjekkemm
This document provides instructions for removing and installing the hydraulic tank on Hyster lift trucks. Key steps include draining the hydraulic oil from the tank, disconnecting hoses and electrical connections, and removing mounting hardware. The tank should be cleaned and inspected for leaks before reinstallation. Proper safety precautions are outlined, including disconnecting battery cables and using approved cleaning solutions and welding practices.
Hyster g007 (h12.00 xm europe) forklift service repair manualfjsekqazxkdmmem
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
Hyster g007 (h8.00 xm europe) forklift service repair manualfujsjefjkskemm
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
Hyster f007 h12.00 xm forklift service repair manualfusjfskeekemm
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part.
Hyster f007 h8.00 xm forklift service repair manualfisejfjsekfksem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster g007 (h12.00 xm europe) forklift service repair manualfdujsjefjskekmsme
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
Hyster f007 h12.00 xm forklift service repair manualfujsjefjkskefksem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster e019 (h10.00 xm 12ec, europe) forklift service repair manualujdfjjjdfkkskemm
This document provides instructions for repairing components on a forklift, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight is heavy and must be lifted carefully using lifting devices. Fenders are also heavy and require lifting safely. Instructions are provided for removing, inspecting, and reinstalling these parts, as well as other components like the hood and hydraulic tank. Welding precautions are noted to avoid damaging electronic modules.
Hyster g007 (h250 hd) forklift service repair manualusfjjsjekkemm
This document provides instructions for removing and installing the hydraulic tank on Hyster lift trucks. Key steps include draining the hydraulic oil from the tank, disconnecting hoses and electrical connections, and removing mounting hardware. The tank should be cleaned and inspected for leaks before reinstallation. Proper safety precautions are outlined, including disconnecting battery cables and using approved cleaning solutions and welding practices.
Hyster g007 (h12.00 xm europe) forklift service repair manualfjsekqazxkdmmem
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
Hyster g007 (h8.00 xm europe) forklift service repair manualfujsjefjkskemm
The document provides instructions for repairing the counterweight, fenders, hood, hydraulic tank, and other parts of a service vehicle. It describes removing and installing the heavy counterweight using lifting devices. Procedures are given for removing and replacing side counterweights, repairing leaks in the hydraulic tank through cleaning and welding, and removing the hood assembly or pivoting it out of the way for access. Safety warnings are included throughout regarding the heavy components, welding near electronic modules, and cleaning tank interiors.
Hyster f007 h12.00 xm forklift service repair manualfusjfskeekemm
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part.
Hyster f007 h8.00 xm forklift service repair manualfisejfjsekfksem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h9.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h10.00 xm forklift service repair manualfjskkksmemm
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part while maintaining proper safety precautions.
Hyster f007 h10.00 xm forklift service repair manualfujsjfjksekem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster f007 h10.00 xm forklift service repair manualfujsjefkskekem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h8.00 xm forklift service repair manualfksjksmmde
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h9.00 xm forklift service repair manualfisejfjsekfksem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster f007 h12.00 xm forklift service repair manualfjsekksmemm
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part while maintaining proper safety precautions.
Hyster f007 h8.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h9.00 xm forklift service repair manualfksjksmmde
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight is removed using lifting equipment attached to an eyebolt through the top. Fenders are removed using eyebolts and lifting slings due to their significant weight. Detailed steps are provided for removing, inspecting, and reinstalling these heavy components while ensuring safety during lifting.
Hyster c019 (h16.00 xl europe) forklift service repair manualfusjejkdkmse
1. The document provides repair procedures for the frame and connected parts of an excavator, including the counterweight, fenders, hood, hydraulic and fuel tanks, radiator, operator compartment, and cab.
2. The counterweight is very heavy and must be lifted carefully using chains and lifting devices with sufficient capacity. Removal involves removing mounting hardware and lifting it away from the frame.
3. The hydraulic tank is mounted on the right side of the frame and can be removed by disconnecting hoses, draining oil, and removing mounting hardware using lifting eyes and a device.
Hyster g007 (h190 hd) forklift service repair manualfuksfemmeme
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes removing the tank by disconnecting hoses and electrical connections, draining the oil, and removing mounting hardware. It also describes inspecting and cleaning the tank, including using steam or cleaning solutions, and repairing leaks. The installation instructions reverse the removal process and include reconnecting hoses and electrical connections. Safety precautions are provided throughout to avoid sparks or damage to electronic components.
Hyster g007 (h190 hd) forklift service repair manualfsefkksefmme
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format and include warnings and cautions. Diagrams are provided to illustrate the components and their connections.
Hyster g007 (h210 hd) forklift service repair manualfujdfjjskekmwem
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h210 hd) forklift service repair manualfujsefkksekfm
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format and include warnings and cautions. Diagrams are provided to illustrate the components and their connections.
Hyster g007 (h190 hd) forklift service repair manualiekkdmmem
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h170 hd) forklift service repair manualfujdjjskekwmem
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h190 hd) forklift service repair manualufjsjejkksemme
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h170 hd) forklift service repair manualvvcauswe274kkkmm
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format and include warnings and cautions. Diagrams are provided to illustrate the components and their connections.
Hyster g007 (h170 hd) forklift service repair manualfjskkkdmem
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format with accompanying diagrams and pictures. Safety warnings are included throughout regarding preventing damage and avoiding sparks or heat when working on or near the hydraulic tank.
Hyster g007 (h170 hd) forklift service repair manualuskekmemm
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster f007 h9.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h10.00 xm forklift service repair manualfjskkksmemm
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part while maintaining proper safety precautions.
Hyster f007 h10.00 xm forklift service repair manualfujsjfjksekem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster f007 h10.00 xm forklift service repair manualfujsjefkskekem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h8.00 xm forklift service repair manualfksjksmmde
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h9.00 xm forklift service repair manualfisejfjsekfksem
The document provides instructions for repairing the service frame, counterweight, fenders, hood, hydraulic tank, and other parts of a lift truck. It describes removing and installing the counterweight, fenders, and hydraulic tank. It also details cleaning and repairing the hydraulic tank, including procedures for small leaks, large leaks, and cleaning the tank using steam or chemical solutions. Welding repairs require disconnecting electronics to avoid damage.
Hyster f007 h12.00 xm forklift service repair manualfjsekksmemm
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part while maintaining proper safety precautions.
Hyster f007 h8.00 xm forklift service repair manualfujsjefjksekfsmem
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight and fenders are very heavy and require lifting equipment to remove and install safely. Welding should be done carefully to avoid damaging electronic control modules. Detailed steps are provided for removing, inspecting, and reinstalling each part. Safety warnings are included throughout regarding the heavy weights involved.
Hyster f007 h9.00 xm forklift service repair manualfksjksmmde
This document provides instructions for repairing various components of lift trucks, including the counterweight, fenders, hood, hydraulic tank, and other parts. The counterweight is removed using lifting equipment attached to an eyebolt through the top. Fenders are removed using eyebolts and lifting slings due to their significant weight. Detailed steps are provided for removing, inspecting, and reinstalling these heavy components while ensuring safety during lifting.
Hyster c019 (h16.00 xl europe) forklift service repair manualfusjejkdkmse
1. The document provides repair procedures for the frame and connected parts of an excavator, including the counterweight, fenders, hood, hydraulic and fuel tanks, radiator, operator compartment, and cab.
2. The counterweight is very heavy and must be lifted carefully using chains and lifting devices with sufficient capacity. Removal involves removing mounting hardware and lifting it away from the frame.
3. The hydraulic tank is mounted on the right side of the frame and can be removed by disconnecting hoses, draining oil, and removing mounting hardware using lifting eyes and a device.
Hyster g007 (h190 hd) forklift service repair manualfuksfemmeme
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes removing the tank by disconnecting hoses and electrical connections, draining the oil, and removing mounting hardware. It also describes inspecting and cleaning the tank, including using steam or cleaning solutions, and repairing leaks. The installation instructions reverse the removal process and include reconnecting hoses and electrical connections. Safety precautions are provided throughout to avoid sparks or damage to electronic components.
Hyster g007 (h190 hd) forklift service repair manualfsefkksefmme
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format and include warnings and cautions. Diagrams are provided to illustrate the components and their connections.
Hyster g007 (h210 hd) forklift service repair manualfujdfjjskekmwem
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h210 hd) forklift service repair manualfujsefkksekfm
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format and include warnings and cautions. Diagrams are provided to illustrate the components and their connections.
Hyster g007 (h190 hd) forklift service repair manualiekkdmmem
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h170 hd) forklift service repair manualfujdjjskekwmem
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h190 hd) forklift service repair manualufjsjejkksemme
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Hyster g007 (h170 hd) forklift service repair manualvvcauswe274kkkmm
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format and include warnings and cautions. Diagrams are provided to illustrate the components and their connections.
Hyster g007 (h170 hd) forklift service repair manualfjskkkdmem
This document provides instructions for removing and installing major components on a Hyster lift truck, including the air cleaner, exhaust system, hood assembly, and hydraulic tank. The removal and installation procedures are described in step-by-step format with accompanying diagrams and pictures. Safety warnings are included throughout regarding preventing damage and avoiding sparks or heat when working on or near the hydraulic tank.
Hyster g007 (h170 hd) forklift service repair manualuskekmemm
This document provides instructions for servicing the hydraulic tank on Hyster lift trucks. It describes how to remove the tank by disconnecting hoses and electrical connections, draining the fluid, and removing mounting hardware. It also provides cleaning and repair instructions for the tank, including preparing it for welding. The installation instructions describe reconnecting all hoses and mounting the tank back onto the lift truck frame. Safety precautions are provided throughout to warn of hazards like sparks near flammable vapors during cleaning.
Similar to Hyster e019 (h16.00 xm europe) forklift service repair manual (20)
Jcb 540 140 load control (supplement) service repair manualfhjsekfksemert
This document provides information about the Load Control System (LCS) installed on certain JCB Loadall machine models between 1979-1997. The LCS uses a six-valve manifold to limit boom lowering, extending, dumping and crowding functions when the machine reaches a predetermined stability limit, to prevent tipping. It allows lifting and retracting to retrieve loads. The system has two modes - Load Control for lifting loads, and Ground Work for general operation. Testing should be done on level ground with wheels straight. The indicator display uses colored LEDs to show the machine's stability status.
Jcb 536 60 load control (supplement) service repair manualfhjsekfksemert
This document provides information about JCB load control systems, including identification, descriptions, schematics, sequences, and calibration procedures for various JCB load control system variants. It is intended as a supplement to standard JCB service manuals. The load control systems are designed to help prevent loads from making the machine unstable but do not replace the operator's responsibility to safely operate within the machine's limits.
Hitachi zaxis 270 lc excavator service repair manualfhjsekfksemert
The document provides precautions for disassembling and assembling an excavator. It discusses cleaning the machine before work, inspecting components, preparing tools and workspace, and proper procedures for disassembly and reassembly. Specific guidance is given for bleeding air from hydraulic systems, handling floating seals, and using nylon slings safely. Proper maintenance, cleanliness, inspection, tool use, and following guidelines are emphasized to correctly service the machine and prevent damage or injury.
This shop manual provides specifications and repair procedures for Ford tractor models 1100-1110-1200-1210-1300-1310-1500-1510-1700-1710-1900-1910-2110. The document includes an index of components by model number, condensed service data tables with specifications and torque values, and repair instructions organized by system (e.g. brakes, transmission). Model-specific details are provided for engines, capacities, electrical systems, and other components.
Yale (j813) glp45 svx5 lift truck service repair manualfhjsekfksemert
This document provides specifications for GLP/GDP40-55VX lift truck models including:
- Lifting capacities ranging from 3,629 to 5,443 kg
- Fuel tank capacities of 79-100.3 liters for various engine options
- Transmission oil, engine oil, hydraulic oil, and other fluid specifications
- Electrical system details like alternator output and battery specs
- Relief valve pressure settings for hydraulic and steering systems
- Dimensions like mast speeds, turning radii, and more.
Yale (f807) erp040 th lift truck service repair manualfhjsekfksemert
This document provides a summary of the service manual contents for an ERP030-040TH lift truck. It lists the major systems covered in the manual, including the frame, motors, transaxle, steering, brakes, hydraulics, controls, mast, and general information. For each system, it provides the section number, part number, and revision details. The summary then provides a high-level overview of the frame components and operation, including covers, floor plates, and the overhead guard.
Yale (e878) gp155 vx lift truck service repair manualfhjsekfksemert
The document provides service manual contents for various lift truck models. It includes sections on removing an operator cab as a complete unit from the lift truck frame. The steps to remove the cab include tilting the steering column, sliding the seat forward, opening doors and windows, disconnecting battery cables, removing radiator and heater hose connections, and removing doors. Refrigerant must be extracted by a certified technician if the cab includes air conditioning.
Yale (e876) gdp210 dc lift truck service repair manualfhjsekfksemert
The document provides instructions for servicing components of an operator's cab, including:
1. The cab structure is a welded frame with an integrated overhead guard. Cabs can be open or closed.
2. Cabs with a tilt system can be tilted using a hydraulic cylinder and hand pump or optional electric pump.
3. The cab tilt system uses hydraulic pressure to unlock latches and raise or lower the cab. Directional valves control fluid flow to raise or lower the cab.
Toyota 30 7 fbcu45 forklift service repair manualfhjsekfksemert
This document is a service manual for Toyota electric forklifts models 7FBCU15 to 7FBCU55. It provides specifications, maintenance, repair, diagnostic and service procedures for the chassis, body, electrical controls, and material handling system. The manual is intended to assist technicians in providing quick and correct servicing of the forklifts. It covers models as of July 2001, though designs and specifications may have changed since then. The manual is organized by sections covering general information, individual vehicle systems, troubleshooting, and appendices.
Perkins peregrine edi and 1300 series edi wk diesel engine service repair manualfhjsekfksemert
This document is a workshop manual for Perkins Peregrine EDi and 1300 Series EDi diesel engines. It provides information on engine components, specifications, maintenance procedures, and fault diagnosis. The manual contains chapters covering the cylinder head assembly, piston and connecting rod assemblies, crankshaft assembly, timing case and drive assembly, cylinder block assembly, engine timing, turbocharger, lubrication system, fuel system, cooling system, flywheel and housing, electrical equipment, auxiliary equipment, and special tools. It provides detailed instructions for removal, overhaul, inspection and installation of engine parts with accompanying diagrams and photographs.
New holland we190 wheel loader service repair manualfhjsekfksemert
This document is a service manual for wheeled excavators. It contains sections on safety precautions, controls and instruments, technical specifications, maintenance procedures for various components, hydraulic and electrical systems, electronics, and calibration. The technical specifications section provides details on dimensions, operating weights, digging performance, and lifting capacities for different excavator models. The maintenance sections cover disassembly and assembly of components like the undercarriage, slewing gearbox, hydraulic pumps, and attachments.
New holland l220 skid steer loader service repair manualfhjsekfksemert
This document is the service manual for New Holland 200 Series skid steer loaders and compact track loaders. It contains safety information, specifications, and repair/maintenance instructions for the machine's hydraulic, pneumatic, electrical, electronic, engine, transmission, axles, brakes, steering, frame, controls, and attachment systems. Safety is emphasized, including proper handling of fuels, oils, and other materials.
New holland b110 btc backhoe loader service repair manualfhjsekfksemert
This document is a service manual that contains technical specifications, maintenance instructions, and troubleshooting information for Backhoe Loaders. It includes sections on safety rules, maintenance, transmission systems, front axles, and more. Specific models covered are B90B, B90BLR, B100B, B100BLR, B100BTC, B110B, B110BTC and B115B. The document provides detailed information on components, specifications, lubrication, removal and disassembly/assembly of transmission and axle systems. It also includes supply summary tables, lifting capacity charts, and repair time estimates.
Liebherr rl 22 b rl22b pipe layer service repair manualfhjsekfksemert
This document provides guidelines for performing tests, adjustments, and repairs on LIEBHERR crawler dozers, crawler loaders, and pipelayers. It states that only qualified personnel should perform work, and all applicable laws, regulations, guidelines and safety rules must be followed. The guidelines are intended to help ensure work can be done safely without endangering operators or third parties.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
2. 100 SRM 927 Counterweight Repair
General
This section has the description and repair procedures for the frame and connected parts. Included in this
section are the frame, counterweight, fenders, hood, hydraulic and fuel tanks, radiator/cooling section, operator
compartment, and cab. The instructions for removal and installation of the engine are included in this section.
If the lift truck is fitted with a battery disconnect
switch, open the switch if welding on the engine and
remove the ECM (Engine Control Module). If weld-
ing on the lift truck chassis, verify the ground clamp
is placed as close to the welding point as possible and
NOT near the ECM. If it is necessary to weld near
the ECM, remove the ECM from the engine to avoid
damage from welding arc radiation.
Description
The frame is a one-piece weldment and has mounts
for the counterweight, fenders, engine, transmission,
axles, hydraulic and fuel tanks, operator’s compart-
ment, and other parts. See Figure 1.
1. MAIN MOUNT
2. COUNTERWEIGHT MOUNT
3. STEERING MOUNT
4. DRIVE AXLE MOUNT
5. TILT CYLINDERS MOUNT
6. CAB CYLINDER MOUNT
7. CAB HINGE
8. MAST MOUNT
9. SIDE COUNTERWEIGHT MOUNT
10. FENDERS
11. CAB LATCH MOUNT
Figure 1. Frame
Counterweight Repair
REMOVE
WARNING
The counterweight is heavy. Make sure that
the crane and lifting devices have the capacity
to lift 4600 kg (10,141 lb).
1. Remove the hood spine assembly. See Hood and
Air Cleaner Repair.
2. H8.00-12.00XM (H170-280HD) units only. Re-
move the counterweight by placing an eyebolt
through the hole in the top of the counterweight.
See Figure 2. The eyebolt must be able to sup-
port the weight of the counterweight. Attach a
lifting device to eyebolt.
1
3. Counterweight Repair 100 SRM 927
H13.00-16.00XM (H300-360HD) and H10.00-
12.00XM-12EC (H330-360HD-EC) units. Re-
move the fenders, noting shims used and location
of shims. Remove the radiator fan, shroud, and
hardware. Tilt the radiator away from the coun-
terweight so there is clearance when removing
the counterweight. See Figure 2. Install eyebolt
into the top of the counterweight. The eyebolt
must be able to support the weight of the coun-
terweight. Attach lifting device.
3. Remove the single capscrew from the rear of the
counterweight. Remove the counterweight from
the frame.
1. LH FENDER
COUNTERWEIGHT
2. RH FENDER
COUNTERWEIGHT
3. CAPSCREW
4. WASHER
5. NUT
6. WASHER
7. TOW PIN
8. GRIP
9. PIN
10. PIN
11. SHIM
12. WASHER
13. LOCKWASHER
14. WASHER
15. SHIM
16. SHIM
17. SHIM
18. COUNTERWEIGHT
19. CAPSCREW
20. SLAB COUNTERWEIGHT
21. PLATE
22. LOCKWASHER
23. CAPSCREW
24. RH SLAB COUNTERWEIGHT
25. LH SLAB COUNTERWEIGHT
26. CAPSCREW
27. WASHER
28. WASHER
29. NUT
30. ISOLATOR
31. LOCKWASHER
32. NUT
33. RUBBER STOP
Figure 2. Counterweight Mounts
2
4. 100 SRM 927 Counterweight Repair
INSTALL
WARNING
The counterweight is heavy. Make sure that
the crane and lifting devices have the capacity
to lift 4600 kg (10,141 lb).
1. Put a chain into top opening of the counterweight
and attach chain to a lifting device. See Figure 2.
2. H13.00-16.00XM (H300-360HD) and H10.00-
12.00XM-12EC (H330-360HD-EC) units only.
Install the radiator hardware. Tilt the radiator
ahead so there is clearance for the chain that is
installed through the counterweight.
3. Install the counterweight on the frame. Install
the capscrew, lockwasher, and flat washer to fas-
ten the counterweight to the frame. Tighten the
capscrew to 1140 N•m (841 lbf ft).
FENDERS
Remove
WARNING
The fenders are part of the lift truck counter-
weight and are very heavy. Make sure any lift-
ing devices have the capacity to lift 1750 kg
(3858 lb). Make sure the fender is balanced and
supported by the chain. The fenders are not of
a regular shape and can be difficult to handle.
1. Remove the capscrews, washers, and nuts that
fasten the fender to the frame mount. Install
eyebolts in the mount holes. Use mount holes to
pick up fender from frame.
2. Fasten a lifting device to the eyebolts. Operate
the lifting device and lift the fender away from
the frame.
Install
1. Install eyebolts in the fenders as described in Re-
move, Step 1. Fasten a lifting device to the eye-
bolts.
2. Raise the fender to the lift truck. Align the eye-
bolts in the fender with the holes in the fender
mount on the frame. Shim fenders to correct
height. Lower the fender to the fender mount
and remove the lifting device and the eyebolts.
3. Install the capscrews, washers, and nuts that
hold the fender to the frame. Tighten the nuts
to 320 N•m (236 lbf ft).
SIDE COUNTERWEIGHTS H13.00-16.00XM
(H300-360HD)
The counterweights located on either side of the lift
truck are fastened to the frame by large capscrews.
Normally these counterweights will never have to be
removed or replaced on the lift truck.
SIDE COUNTERWEIGHT, REPLACE
If replacement of the side counterweight is required,
do the following procedure:
WARNING
The side counterweights are heavy. Each side
counterweight weighs approximately 560 kg
(1235 lb). Make sure that the crane and lift-
ing devices have the capacity to lift 908 kg
(2433 lb).
1. Remove the extension covers from both side
tanks.
2. Remove each counterweight capscrew and re-
place it in turn with a long stud. The studs
must protrude about 152 mm (6 in.) beyond the
counterweight.
3. Use a pry bar and carefully move the counter-
weight away from the frame about 50 mm (2 in.).
Install a nylon lifting sling securely around the
counterweight and attach it to a lifting device.
WARNING
Make sure the counterweight is balanced and
cannot fall from the sling when the sling is
raised.
4. Carefully lift the counterweight away from the
lift truck frame and lower the counterweight to
the floor.
5. For installation of the side counterweights,
follow the above procedure in reverse or-
der. Tighten the counterweight capscrews to
655 N•m (483 lbf ft).
3
5. Hood and Air Cleaner Repair 100 SRM 927
Hood and Air Cleaner Repair
The hood and air cleaner assembly, which includes
the rain cap or optional precleaner and inlet pipe,
can be removed from the frame as a single unit, or
pivoted out of the way for access.
REMOVE
NOTE: The hood and air cleaner assembly can be piv-
oted out of the way to gain access to many compo-
nents. In order to pivot hood and air cleaner assem-
bly, remove 2 bolts, nuts, and washers at one side
connecting hood to hood spine support and loosen the
2 bolts at opposite side.
1. Unlock hood with an allen wrench.
2. Open hood panel until gas spring locks hood
panel in open position.
3. Attach a lifting device and sling to support hood
spine and attaching components. See Figure 3
and Figure 4.
1. HOOD SPINE HARDWARE
2. HOOD SPINE
3. COUNTERWEIGHT
4. HOOD SPINE SUPPORT
5. AIR INTAKE HOSE
6. EXHAUST STACK CLAMP
7. RAIN CAP
8. GAS SPRING
9. HOOD PANEL
10. EXHAUST STACK
Figure 3. Hood and Air Cleaner Assembly (E019 and F007)
4
6. 100 SRM 927 Hood and Air Cleaner Repair
1. HOOD SPINE HARDWARE
2. HOOD SPINE
3. COUNTERWEIGHT
4. HOOD SPINE SUPPORT
5. AIR INTAKE HOSE
6. EXHAUST STACK CLAMP
7. RAINCAP
8. HOOD PANEL
9. EXHAUST STACK
Figure 4. Hood and Air Cleaner (F019 and G007)
4. Loosen air intake hose to turbocharger at inlet
side of turbocharger.
5. Loosen clamps at upper exhaust stack.
6. Remove bolts, nuts, washers, and bar washers
that fasten hood spine to counterweight and hood
support.
7. Disconnect washer hoses from washer container
and mark for reconnecting.
8. Disconnect the washer hoses from hood and air
cleaner assembly.
9. Using lifting device, lift hood assembly from
frame. Air filter assembly and exhaust stack
will remain attached to hood and spine assembly.
5
7. Hydraulic Tank Repair 100 SRM 927
INSTALL
Install the hood and air cleaner assembly in the re-
verse procedure of removal and align the hood as
necessary during installation. Make sure the hood
side panels close completely and that the cushioned
screw stops (bumpers) are located correctly.
Hydraulic Tank Repair
The hydraulic tank is installed on the right side of
the frame between the front and rear fenders.
REMOVE
1. Remove the side cover between the bottom of
the operator compartment and the top of the hy-
draulic tank. See Figure 5. If necessary, remove
the drain plug at the bottom of the tank to drain
the oil. See Figure 6 and Figure 7.
2. Remove the extension panel.
NOTE: Do not remove items 14, 15, 16, and 17 from
the tank.
3. Disconnect the hoses at the top elbow connection
and at the side connection to the tank located on
the inside of the frame. Use a pan to catch the
oil that is in the hydraulic lines. Put tags on the
lines for identification. Put caps on the open lines
and the fittings.
WARNING
Make sure that the tank is supported by blocks
before removing the nuts and washers from the
top of the tank.
4. Support the fuel tank with blocks from beneath.
First, remove the three capscrews that fasten the
bottom of the tank to the running board. Remove
the three nuts and washers that hold the top of
the tank to the frame. Install two lifting eyes
at the outer holes. Attach a lifting device and
support the tank. Lift the tank from the frame.
1. HYDRAULIC TANK
2. BATTERY BOX
3. FRAME
4. SIDE COVER
5. NUT AND WASHER
6. EXTENSION PANEL
Figure 5. Hydraulic Tank and Battery Box
6
8. Thank you very much
for your reading. Please
Click Here Then Get
More Information.
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
9. 100 SRM 927 Hydraulic Tank Repair
1. WASHER (3)
2. LOCKWASHER (3)
3. BREATHER
4. FILTER HEAD
5. O-RING
6. DIPSTICK
7. O-RING
8. SEAL
9. SPRING
10. WASHER
11. FILTER
12. DRAIN PLUG
13. NUT (3)
14. ADAPTER
15. ADAPTER
16. HYDRAULIC TANK
17. O-RING
18. RETAINING RING
19. FITTING
20. FITTING
21. PLUG
Figure 6. Hydraulic Tank (F007 and E019)
1. SIGHT GLASS
2. FILTER
3. FILTER HEAD
4. SPRING
5. O-RING
6. CAPSCREW
7. PLUG
8. BREATHER
9. WASHER
10. NUT
11. DRAIN PLUG
12. O-RING
13. HYDRAULIC TANK
14. COVER
15. SEAL
16. WASHER
17. CAPSCREW
Figure 7. Hydraulic Tank (G007 and F019)
REPAIRS, ALL UNITS
Small Leaks
Use the following procedures to repair small leaks:
1. Use steam to clean the area around the leak. Re-
move all paint and dirt around the leak.
WARNING
Do not use tools that can make sparks, heat, or
static electricity. The vapors in the tank can
cause an explosion.
2. Apply Loctite® 290 to the leak. Follow the in-
structions of the manufacturer.
7
10. Hydraulic Tank Repair 100 SRM 927
Large Leaks
1. Use one of the procedures described under Clean-
ing to clean and prepare the tank for repairs.
CAUTION
Welding on the truck may cause damage to the
engine, transmission, and/or hydraulic elec-
tronic control units if proper precautions are
not taken. Disconnect the negative battery ter-
minal from the battery. Disconnect all ECM’s.
If welding must be done in a close proximity
of an ECM, that ECM must be removed. When
welding to the chassis, attach the ground cable
as close to the weld as possible.
2. Use acceptable welding practices to repair the
tank. See the American National Standard
Safety in Welding and Cutting AWS Z 49.1 -
1999.
CLEAN
WARNING
Special procedures must be followed when
large leaks or other repairs need welding or
cutting. All work must be done by authorized
personnel. If the tank is cleaned inside of a
building, make sure there is enough ventila-
tion. See the following manuals for additional
information:
CAUTION
Welding on the truck may cause damage to the
engine, transmission, and/or hydraulic elec-
tronic control units if proper precautions are
not taken. Disconnect the negative battery ter-
minal from the battery. Disconnect all ECM’s.
If welding must be done in a close proximity
of an ECM, that ECM must be removed. When
welding to the chassis, attach the ground cable
as close the weld as possible.
• Safe Practices for Welding and Cutting Contain-
ers That Have Held Combustibles by the American
Welding Society, F4.1 - 1999.
• Safety in Welding and Cutting, American National
Standard, AWS Z 49.1 - 1999.
When cleaning the tank, do not use solutions that
make dangerous gases at normal temperatures or
when heated. Wear eye and face protection. Protect
the body from burns.
When cleaning with steam, use a hose with a mini-
mum diameter of 19 mm (0.75 in.). Control the pres-
sure of the steam by a valve installed at the nozzle of
the hose. If a metal nozzle is used, it must be made of
a material that does not make sparks. Make an elec-
trical connection between the nozzle and the tank.
Connect a ground wire to the tank to prevent static
electricity.
Steam Method
Use the following procedure to clean the tank with
steam:
1. Remove all the parts from the tank. Install the
drain plug.
2. Fill the tank 1/4 full with a solution of water and
sodium bicarbonate or sodium carbonate. Mix
0.5 kg (1 lb) per 4 liter (1 gal) of water.
3. Mix the solution in the tank using air pressure.
Make sure all the surfaces on the inside of the
tank are flushed with the solution. Drain the
tank.
4. Put steam into the tank until the tank does not
have odors and the metal is hot. Steam vapors
must come from all the openings.
5. Flush the inside of the tank with boiling water.
Make sure all the loose material is removed from
the inside of the tank.
WARNING
When making inspections, use light that is ap-
proved for locations with flammable vapors.
6. Make an inspection of the inside of the tank. If it
is not clean, repeat Step 4 and Step 5 and make
another inspection.
7. Put plugs in all the openings in the tank. Wait 15
minutes, then remove the inlet and outlet plugs.
Test a sample of the vapor with a special indi-
cator for gas vapors. If the amount of flammable
vapors is above the lower flammable limit, repeat
the cleaning procedures.
8
11. 100 SRM 927 Hydraulic Tank Repair
Chemical Solution Method
If the tank cannot be cleaned with steam, use the
following procedure:
1. Mix a solution of water and trisodium phosphate
or a cleaning compound with an alkali base. Fol-
low the instructions given by the manufacturer.
2. Fill the tank with the cleaning solution. Use com-
pressed air to mix the solution in the tank.
3. Drain the tank. Flush the inside of the tank with
hot (boiling) water. Make sure all the cleaning
compound is removed.
WARNING
When making inspections, use a light that is ap-
proved for locations with flammable vapors.
4. Make an inspection of the inside of the tank.
If the tank is not clean, repeat Step 1 through
Step 3. Make another inspection of the tank.
5. Check the tank for flammable vapors using
special indicator for gas vapors. If the amount
of flammable vapors is not below the lower
flammable limit, repeat the cleaning procedures.
OTHER METHODS OF PREPARATION FOR
REPAIR
If nitrogen gas or carbon dioxide gas is available, pre-
pare the tank for welding using these gases. See the
manual Safe Practices for Welding and Cutting Con-
tainers That Have Held Combustibles by the Ameri-
can Welding Society, F4.1 - 1999. If these gases are
not available, another method using water can be
used as follows:
1. Fill the tank with water to just below the point
where the work will be done. Make sure the
space above the level of the water has a vent.
CAUTION
Welding on the truck may cause damage to the
engine, transmission, and/or hydraulic elec-
tronic control units if proper precautions are
not taken. Disconnect the negative battery ter-
minal from the battery. Disconnect all ECM’s.
If welding must be done in a close proximity
of an ECM, that ECM must be removed. When
welding to the chassis, attach the ground cable
as close the weld as possible.
2. Use acceptable welding practices to repair the
tank. See the American National Standard
Safety in Welding and Cutting AWS Z 49.1 -
1999.
INSTALL
NOTE: When installing the filter after cleaning, it is
important that you grease the O-ring before installa-
tion.
1. Connect a lifting device to the outer holes in the
top of the hydraulic tank. Put the hydraulic tank
in position on the frame. Put blocks under the
tank to provide support. Install the lower three
capscrews and washers that fasten the top of the
hydraulic tank to the frame.
2. Make sure the tank is supported by the upper
capscrews. Install the three nuts and washers
that fasten the bottom of the hydraulic tank to
the running board.
3. Connect the hydraulic return line to the upper
elbow connection of the hydraulic tank. Attach
the suction hose to the side tank connection on
the inside of the frame member.
4. Install the extension piece and side cover. See
Figure 5.
5. Fill the hydraulic tank to the correct level with
the oil specified in the maintenance table. See
the section Periodic Maintenance 8000 SRM
934 for E019 and F007 trucks or Periodic
Maintenance 8000 SRM 1099 for F019 and
G007 trucks.
9
12. Fuel Tank Repair 100 SRM 927
Fuel Tank Repair
The fuel tank is installed on the left-hand frame
channel. See Figure 8.
REMOVE
1. If necessary, remove the drain plug to drain the
fuel from the tank.
WARNING
If the fuel is drained from the fuel tank, put the
fuel in a can or barrel that has a protected seal
cap.
2. Remove the extension piece between fuel tank
and frame.
3. Disconnect the fuel lines at the tank.
WARNING
Make sure that the tank is supported by blocks
before removing the nuts and washers from the
top of the tank.
4. Support the fuel tank with blocks from beneath
the tank. First, remove the three capscrews that
fasten the bottom of the tank to the running
board. Remove the three nuts and washers that
hold the top of the tank to the frame. Install two
lifting eyes at the outer holes. Attach a lifting
device and support the tank. Lift the tank from
the frame.
REPAIRS
WARNING
Do not use tools that can make sparks, heat, or
static electricity. The vapors in the tank can
cause an explosion.
Repair the fuel tank as described in the repair proce-
dures for the hydraulic tank.
INSTALL
1. Connect a lifting device to the outer holes in the
top of the fuel tank. Put the fuel tank in position
on the frame. Put blocks under the tank to pro-
vide support. Install the lower three capscrews
and washers that fasten the top of the fuel tank
to the frame.
2. Make sure the tank is held by the upper cap-
screws, then install the three nuts and washers
that fasten the bottom of the fuel tank to the run-
ning board.
3. Connect the fuel lines to the tank.
4. Install extension piece between fuel tank and
frame.
5. Fill fuel tank to the correct level per specifica-
tions. See the section Periodic Maintenance
8000 SRM 934 for E019 and F007 trucks or Pe-
riodic Maintenance 8000 SRM 1099 for F019
and G007 trucks.
Legend for Figure 8
1. HOSE
2. HOSE
3. CLAMP STRAP
4. FUEL TANK
5. PLUG
6. OIL SEAL
7. FITTING
8. TUBE
9. FITTING
10. TUBE
11. CLAMP
12. TUBE
13. FITTING
14. FITTING
15. TUBE
16. FITTING
17. FITTING
18. CLAMP
19. BRACKET
20. CAPSCREW
21. WASHER
22. FILTER
23. CAPSCREW
24. WASHER
25. NUT
26. WASHER
27. NUT
28. O-RING
29. PIPE PLUG
30. WASHER
31. STRAP
32. CLAMP
33. TUBE
34. FITTING
35. FITTING
36. FUEL CAP
10
13. 100 SRM 927 Fuel Tank Repair
Figure 8. Fuel Tank
11
14. Cooling System and Radiator Repair 100 SRM 927
Cooling System and Radiator Repair
REMOVE
1. Disconnect the cables at the battery. (Remove the
ground cable first.) Remove the bracket for the
battery cables.
2. Pivot hood and spine assembly to right side. See
Hood and Air Cleaner Repair.
3. Let the coolant cool to room temperature. Put
drain pan under radiator. Remove radiator cap.
Open the drain valve and drain the radiator. Dis-
connect the coolant hoses at the radiator. See
Figure 9 and Figure 10.
4. Disconnect charged air cooler hoses from the
charged air cooler (F019/G007 Perkins engine
only).
5. Remove four capscrews and washers mounting
the charged air cooler (F019/G007 Perkins en-
gine only).
6. Disconnect the transmission oil lines at the radi-
ator.
7. Cap an plug all open lines.
8. Remove the fan from the drive pulley (Perkins
engine only).
9. Remove the capscrews between the fan shroud
and the radiator.
10. Remove the two capscrew and grommet assem-
blies that hold the radiator shroud to the bracket
on the frame. Remove the radiator and shroud.
1. COOLANT RECOVERY TANK
2. RADIATOR CAP
3. RADIATOR
4. TOP HOSE
5. RADIATOR SHROUD
6. CHARGED AIR COOLER
7. BRACKET ON FRAME
8. FRAME
9. LOWER HOSE
10. BRACKET
11. ISOLATOR PIN
12. DRAIN VALVE
13. FAN
14. V-BELT
15. CAPSCREW
16. WASHER (2)
17. GROMMET
18. NUT
19. TRANSMISSION OIL COOLER IN/OUT
Figure 9. Cooling System/Radiator (E019/F007)
12
15. 100 SRM 927 Cooling System and Radiator Repair
1. COOLANT RECOVERY TANK
2. RADIATOR CAP
3. RADIATOR
4. TOP HOSE
5. RADIATOR SHROUD
6. CHARGED AIR COOLER
7. BRACKET ON FRAME
8. FRAME
9. LOWER HOSE
10. BRACKET
11. ISOLATOR AND/WITH PIN
12. DRAIN VALVE
13. FAN
14. CAPSCREW
15. LOCKWASHER
16. WASHER
17. NUT
18. TRANSMISSION OIL COOLER IN/OUT
19. WASHER
20. CAPSCREW
21. GROMMET
Figure 10. Cooling System/Radiator (F019/G007 Perkins Engine Shown)
INSTALL
1. Install the radiator and shroud in the frame. In-
stall the two capscrew and grommet assemblies
that fasten the shroud weldment to the bracket
on the frame. Install the capscrews between the
fan shroud and the radiator.
2. Install the fan on the drive pulley.
3. Connect the coolant hoses to the radiator.
4. Connect the transmission oil lines to the bottom
of the radiator.
5. Install four capscrews and washers mounting the
charged air cooler (Perkins engine only).
6. Connect charged air cooler hoses to the charged
air cooler (Perkins engine only).
7. Pivot hood and spine assembly back into position
and tighten mounting hardware.
13
16. Engine and Transmission Repair 100 SRM 927
8. Fill the radiator with coolant. See Maintenance
Schedule in the section Periodic Maintenance
8000 SRM 934 for E019 and F007 trucks or Pe-
riodic Maintenance 8000 SRM 1099 for F019
and G007 trucks, for quantity and antifreeze re-
quirements.
Engine and Transmission Repair
See engine manufacturer’s repair manual for repair
of the engine. See the section Three-Speed Pow-
ershift Transmission, Repairs (Hyster Model
T-50) 1300 SRM 931 for transmission repairs.
The removal of this transmission is described later in
this section. See Hyster T-50 Transmission, Remove.
HYSTER T-50 TRANSMISSION, REMOVE
NOTE: The transmission can be removed from above
or under the lift truck. See Figure 11.
1. Remove the forks. Put the lift truck on blocks
so that there is access under the lift truck. See
"How to Put Lift Truck on Blocks" in the section
Operating Manual or the section Periodic
Maintenance 8000 SRM 934 for E019 and F007
trucks or Periodic Maintenance 8000 SRM
1099 for F019 and G007 trucks. Tilt the mast
fully forward to release hydraulic pressure in
the system.
2. Disconnect the cables at the battery. (Remove the
ground cable first.) Remove the bracket for the
battery cables.
3. Tilt the operator compartment up to remove the
engine and transmission.
4. Drain the coolant from the cooling system. See
Cooling System and Radiator Repair.
5. Disconnect the exhaust system. Remove the
header pipe at the exhaust manifold.
6. Disconnect the air lines at the air compressor.
Loosen the fittings slowly to vent any compressed
air.
7. Disconnect fuel lines at the fuel tank. Disconnect
throttle linkage.
8. Disconnect wires and wiring harnesses at the en-
gine. Disconnect the heater hoses at the engine.
9. Disconnect the drive shaft at the yokes. Remove
the drive shaft between the transmission and the
differential.
10. Disconnect the wiring harnesses on top of the
transmission. Disconnect the wires at the
solenoids on the transmission control valve. Dis-
connect the wires at the pressure sending unit
and the temperature sending unit on the trans-
mission. Put identification tags on the wires so
that they can be correctly connected again.
11. Apply the service brakes repeatedly until the air
pressure in the air tank decreases to 0 kPa (0 psi)
or pressure is removed from hydraulic system
on wet brakes. Disconnect the air brake hose
from the air tank so that there is clearance at the
transmission.
12. Disconnect the wire to the starter solenoid.
13. Disconnect the cables at the spools on the trans-
mission control valve. Remove the linkage
bracket from the transmission housing.
14. Remove the drain plug from the transmission
sump to drain the oil from the transmission [ap-
proximately 28 liter (30 qt)]. Disconnect the oil
lines to the oil cooler at the transmission. Drain
the oil lines into the drain pan. Put plugs and
caps in the open fittings.
15. Disconnect the oil hoses at the hydraulic pump.
Disconnect the hose from the hydraulic pump to
the steering system. Put plugs and caps on the
open fittings.
16. The hydraulic pump is fastened to the transmis-
sion cover with four capscrews. The hydraulic
pump weighs approximately 45 kg (100 lb). Use a
lifting device to hold and lift the hydraulic pump.
Remove the hydraulic pump. The drive shaft of
the hydraulic pump is engaged in splines in the
drive gear. The drive shaft of the hydraulic pump
will slide from the drive gear when the hydraulic
pump is removed.
17. Disconnect and remove the dipstick assembly
from the transmission.
14
17. 100 SRM 927 Engine and Transmission Repair
1. FRAME (REFERENCE)
2. DIPSTICK ASSEMBLY
3. DRIVE SHAFT
4. OUTPUT YOKE
5. TRANSMISSION MOUNT
6. STARTER SOLENOID
7. TORQUE CONVERTER
Figure 11. Hyster T-50 Transmission Arrangement
18. The temperature sender for the transmission oil
can be easily damaged. Remove the temperature
sender from the transmission sump.
19. Install blocks and a jack under the flywheel end
of the engine as a support. If the support is put
under the engine oil sump, make sure the sup-
port is across the width of the oil sump so that
the weight of the engine does not damage the oil
sump.
20. A 5/8" machined hole with UNC (United National
Course) threads is in the top of the transmission
housing. Install an eyebolt in the 5/8" UNC hole.
Connect a lifting device to the engine and trans-
mission. Make sure the lifting device has a ca-
pacity of at least 1200 kg (2650 lb).
21. Remove the two 3/4 × 3 1/2 inch bolts that fas-
ten the transmission mounts to the frame. These
bolts have been tightened to 270 N•m (199 lbf ft).
22. Remove the capscrews that hold the engine
mount brackets to the frame mounts.
23. Make sure all the connections have been re-
moved. Carefully lift the engine and transmis-
sion assembly from the frame.
HYSTER T-50 TRANSMISSION, INSTALL
1. If the mounts were removed from the sides of the
transmission housing, install them and tighten
the capscrews to 270 N•m (199 lbf ft).
2. Connect a lifting device to the engine and trans-
mission. Make sure the lifting device has a ca-
pacity of at least 1200 kg (2650 lb).
3. Install the engine and transmission assembly in
the frame. Install and tighten the nuts and cap-
screws for the engine and transmission mounts.
Install the two 3/4 × 3 1/2 inch bolts (Figure 11)
for the transmission mounts. Tighten the lock
nuts to 270 N•m (199 lbf ft).
4. Connect the drive shaft to the yoke on the trans-
mission. Make sure the slip joint is installed as
shown in Figure 11. Tighten the capscrews at the
yoke to 50 N•m (37 lbf ft).
5. Install the dipstick assembly on the transmis-
sion.
6. Use a lifting device to hold and lift the hydraulic
pump. Install the hydraulic pump. The drive
shaft of the hydraulic pump is engaged in splines
15