This document provides service procedures for the brake system on a lift truck model. It describes the main components of the brake system including the master cylinder, wheel cylinders, brake shoes, parking brake system, and linkage. Removal and disassembly procedures are provided for the 260mm service brakes. Inspection and cleaning instructions are also included to ensure safe handling of any asbestos materials that may be present.
Hyster b177 (h40 xl) forklift service repair manualfksefkskemm
This document provides instructions for servicing the brake system on H40XL-H60XL lift trucks. It describes the main components of the service and parking brakes. The service brakes use wheel cylinders and brake shoes to slow the wheels. The parking brake engages the service brake shoes using additional linkage. The document then provides detailed steps for removing and disassembling the 260mm service brakes, cleaning the parts to avoid asbestos dust, inspecting components, and specifications for replacement if worn.
Hyster b177 (h60 xl) forklift service repair manualfjskekfkemm
This document provides service procedures for brake systems on H40XL-H60XL lift trucks. It describes the components of the service brake and parking brake systems. Procedures are provided for removing and disassembling the 260mm service brakes, cleaning brake parts, inspecting components, and reassembling and installing the 260mm service brakes. Key steps include removing the wheel assembly, brake shoes and adjuster assembly; cleaning brake parts to avoid releasing asbestos dust; inspecting wear limits; and properly installing springs, adjuster wheels, and other components during reassembly.
Hyster b177 (h50 xl) forklift service repair manualfjjkefkksem
This document provides instructions for servicing the brake system on lift truck models H40XL-H60XL. It describes the main components of the service and parking brakes. The service brakes use wheel cylinders and brake shoes to slow the wheels. The parking brake engages the service brake shoes using additional linkage. The document then provides detailed steps for removing and disassembling the 260mm service brakes, cleaning the parts to avoid asbestos dust, inspecting components, and specifications for replacement if worn.
Hyster b108 (e40 b [americas]) forklift service repair manualjfjskeksemmmd
This document provides information on servicing and repairing gear pumps. It describes the components and operation of single-stage and tandem gear pumps. The main steps for repair are removal, disassembly, cleaning, inspection, and reassembly. Key points include inspecting gears, housings, thrust plates and seals for wear or damage and replacing any worn parts. Proper cleaning and ensuring no dirt enters during reassembly are important to prevent failures.
Hyster (p005) h110 ft forklift service repair manualfjskefkksem
This document provides service repair instructions for dry brake systems used on certain lift truck models. It describes removing and disassembling the brake assembly, including removing the wheel, hub, drums, springs, shoes and parking brake cables. It also provides instructions for cleaning the parts to avoid creating dust from the brake linings. Reassembly and installation instructions are given for components like the backing plate, wheel cylinder, auto adjuster, brake shoes and seals. Precautions are outlined to prevent contamination of brake parts from fluids, dust or water.
Hyster (p005) h100 ft forklift service repair manualfjskefkksemm
The document provides service repair instructions for dry brake systems used on certain lift truck models. It describes the components of the dry brake system, including the master cylinder, parking brake system, brake shoes and wheel cylinders. The document provides step-by-step instructions for removing and disassembling the dry brake system, cleaning the parts, inspecting components, and reassembling and installing the system. Safety warnings are provided throughout regarding creating dust from brake linings and preventing contamination of parts.
Hyster (p005) h90 ft forklift service repair manualjfjkskekfsmem
The document provides service repair instructions for dry brake systems used on certain lift truck models. It describes the components of the dry brake system, including the master cylinder, parking brake system, brake shoes and wheel cylinders. The document provides step-by-step instructions for removing and disassembling the dry brake system, cleaning the parts, inspecting components, and reassembling and installing the system. Safety warnings are provided throughout regarding creating dust from brake linings and preventing contamination of parts.
Hyster (p005) h80 ft forklift service repair manualfjjkskekfsmem
This document provides service repair instructions for dry brake systems used on certain lift truck models. It describes removing and disassembling brake components like shoes, cylinders, and backing plates. It also provides instructions for cleaning parts to avoid creating hazardous dust, inspecting components for wear or damage, and reassembling and installing the brake system. Diagrams are included to illustrate the brake system layout and components.
Hyster b177 (h40 xl) forklift service repair manualfksefkskemm
This document provides instructions for servicing the brake system on H40XL-H60XL lift trucks. It describes the main components of the service and parking brakes. The service brakes use wheel cylinders and brake shoes to slow the wheels. The parking brake engages the service brake shoes using additional linkage. The document then provides detailed steps for removing and disassembling the 260mm service brakes, cleaning the parts to avoid asbestos dust, inspecting components, and specifications for replacement if worn.
Hyster b177 (h60 xl) forklift service repair manualfjskekfkemm
This document provides service procedures for brake systems on H40XL-H60XL lift trucks. It describes the components of the service brake and parking brake systems. Procedures are provided for removing and disassembling the 260mm service brakes, cleaning brake parts, inspecting components, and reassembling and installing the 260mm service brakes. Key steps include removing the wheel assembly, brake shoes and adjuster assembly; cleaning brake parts to avoid releasing asbestos dust; inspecting wear limits; and properly installing springs, adjuster wheels, and other components during reassembly.
Hyster b177 (h50 xl) forklift service repair manualfjjkefkksem
This document provides instructions for servicing the brake system on lift truck models H40XL-H60XL. It describes the main components of the service and parking brakes. The service brakes use wheel cylinders and brake shoes to slow the wheels. The parking brake engages the service brake shoes using additional linkage. The document then provides detailed steps for removing and disassembling the 260mm service brakes, cleaning the parts to avoid asbestos dust, inspecting components, and specifications for replacement if worn.
Hyster b108 (e40 b [americas]) forklift service repair manualjfjskeksemmmd
This document provides information on servicing and repairing gear pumps. It describes the components and operation of single-stage and tandem gear pumps. The main steps for repair are removal, disassembly, cleaning, inspection, and reassembly. Key points include inspecting gears, housings, thrust plates and seals for wear or damage and replacing any worn parts. Proper cleaning and ensuring no dirt enters during reassembly are important to prevent failures.
Hyster (p005) h110 ft forklift service repair manualfjskefkksem
This document provides service repair instructions for dry brake systems used on certain lift truck models. It describes removing and disassembling the brake assembly, including removing the wheel, hub, drums, springs, shoes and parking brake cables. It also provides instructions for cleaning the parts to avoid creating dust from the brake linings. Reassembly and installation instructions are given for components like the backing plate, wheel cylinder, auto adjuster, brake shoes and seals. Precautions are outlined to prevent contamination of brake parts from fluids, dust or water.
Hyster (p005) h100 ft forklift service repair manualfjskefkksemm
The document provides service repair instructions for dry brake systems used on certain lift truck models. It describes the components of the dry brake system, including the master cylinder, parking brake system, brake shoes and wheel cylinders. The document provides step-by-step instructions for removing and disassembling the dry brake system, cleaning the parts, inspecting components, and reassembling and installing the system. Safety warnings are provided throughout regarding creating dust from brake linings and preventing contamination of parts.
Hyster (p005) h90 ft forklift service repair manualjfjkskekfsmem
The document provides service repair instructions for dry brake systems used on certain lift truck models. It describes the components of the dry brake system, including the master cylinder, parking brake system, brake shoes and wheel cylinders. The document provides step-by-step instructions for removing and disassembling the dry brake system, cleaning the parts, inspecting components, and reassembling and installing the system. Safety warnings are provided throughout regarding creating dust from brake linings and preventing contamination of parts.
Hyster (p005) h80 ft forklift service repair manualfjjkskekfsmem
This document provides service repair instructions for dry brake systems used on certain lift truck models. It describes removing and disassembling brake components like shoes, cylinders, and backing plates. It also provides instructions for cleaning parts to avoid creating hazardous dust, inspecting components for wear or damage, and reassembling and installing the brake system. Diagrams are included to illustrate the brake system layout and components.
New holland w230 c tier 4 wheel loader service repair manualufjjsefkksemme
This document provides instructions for removing the engine from a wheel loader. It involves marking components for reinstallation, draining fluids like coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Key steps include draining the radiator and oil pan, disconnecting electrical and hydraulic connections, and safely lifting the engine out. Safety precautions are described like releasing air pressure from reservoirs.
New holland w170 b wheel loader service repair manualufjjsefkksemme
This document provides instructions for removing the engine and radiator from a W170B wheel loader. The key steps include draining fluids, disconnecting wiring harnesses and hoses, removing the hood, and using lifting straps to remove the engine. Safety procedures are described such as discharging pressure from hydraulic and brake systems before removal.
New holland w80 btc wheel loader service repair manualufjjsefkksemme
This repair manual provides technical information for engineers to service wheel loaders models W50BTC, W60BTC, W70BTC, and W80BTC. It consists of two volumes, one covering the wheel loaders and one covering the engine. The manual contains information on repair procedures, necessary tools, and service standards. It is important for technicians to carefully read this manual to correctly repair the machines and contact the manufacturer with any questions. Safety is emphasized, advising technicians to never attempt repairs while equipment is in motion.
New holland w60 c zb tier 4a (interim) compact wheel loader service repair ma...ufjjsefkksemme
This document is a service manual for New Holland compact wheel loaders models W50C, W60C, W70C, and W80C. It contains instructions for servicing and repairing components of the engine, fuel system, drive train, axles, brakes, hydraulics, electrical systems, cab, and front loader attachment. The manual provides detailed procedures for maintenance and overhaul of individual parts and systems.
New holland tc45 da tractor service repair manualufjjsefkksemme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
Case 721 e tier3 z bar bagage suggar. wheel loader service repair manual [n8a...ufjjsefkksemme
This document is a service manual for the 721E wheel loader. It contains information on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform/cab components. The manual is organized by system with section numbers that correspond to components and procedures. It provides specifications, descriptions of how systems work, diagnostic and troubleshooting information, and service procedures.
New holland t8040 tractor service repair manualufjjsefkksemme
This document provides a summary of the hydraulic systems on a tractor model. It describes the primary hydraulic power system including the hydraulic pumps that power it. A tandem gear pump and PFC piston pump supply hydraulic flow. The priority/regulator valve distributes the flow based on priority, first to steering and then to other circuits like remote valves and hitches. Detailed diagrams and component identification are provided.
New holland t6070 tractor service repair manualufjjsefkksemme
The document is a service manual that provides technical specifications, diagrams, and repair instructions for the hydraulic, pneumatic, electrical, and electronic systems of tractor models T6010 through T6070. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, electrical power system, electronic systems, and fault codes. The primary hydraulic power system section provides specifications, diagrams, and descriptions of fixed and variable displacement hydraulic pumps and the charge pump.
Case 621 g wheel loader zbar eh, new cab tier4b na wheel loader service repai...ufjjsefkksemme
This document is a service manual that provides specifications and repair/maintenance instructions for 621G and 721G wheel loaders. It contains sections covering the engine, transmission, axles, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, loader arm/bucket, and other components. The document includes an introduction on safety practices and machine identification.
New holland t3040 tractor service repair manualufjjsefkksemme
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, cab air conditioning, and electrical systems. Each section provides specifications, torque settings, removal and installation instructions, troubleshooting, and disassembly/assembly procedures for maintaining and repairing the components.
Case 321 f hs compact wheel loader service repair manualufjjsefkksemme
The document provides instructions for removing an engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety pins to secure the machine before removing the engine. Key steps include turning the ignition to allow hydraulic systems to cool, switching the battery main switch to the off position, and tagging and disconnecting specific components like sensors, fans, and condenser hoses.
Case 221 f hs tier 4 compact wheel loader service repair manualufjjsefkksemme
This service manual provides information on servicing a compact wheel loader, including the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, and electrical systems. It contains sections on maintenance and repair procedures with references to specific components by section number. Proper service requires using original parts and qualified personnel.
New holland t8.410 tractor service repair manual (pin zfre03123 and above)ufjjsefkksemme
This service manual provides information for servicing the engines, transmissions, axles, hydraulics, electrical systems, and other components of T8 tractor models 320-410 with Powershift transmissions. The manual includes specifications, maintenance procedures, and troubleshooting information to assist technicians with repairs and maintenance.
New holland kobelco e235 sr crawler excavator service repair manualufjjsefkksemme
The document provides safety precautions and general guidelines for disassembling, repairing, and maintaining the E235SR excavator. Some key points include:
- Clean the excavator before bringing it into the repair shop to make work more efficient and prevent damage.
- Wear appropriate protective equipment like safety shoes, glasses and remove jewelry when working. Support or block components before disassembling.
- Relieve pressure from hydraulic systems before disconnecting lines and drain fluids before removing components.
- Clean and inspect disassembled parts, measure wear and clearances. Apply new seals and grease before reassembling.
- Bleed air from hydraulic systems after reassembly and refilling fluids
New holland eh130 crawler excavator service repair manualufjjsefkksemme
This document is the service manual for the EH130 crawler excavator. It contains 6 sections that provide specifications, maintenance procedures, system descriptions, disassembly/assembly instructions, troubleshooting, and engine information. The table of contents lists the chapters for each of these sections, including safety information, specifications, maintenance standards, hydraulic, electrical and other systems, components, troubleshooting guides, and the engine. The safety section provides general safety information and precautions regarding the safe operation, inspection and maintenance of the excavator.
New holland eh35 compact excavator service repair manualufjjsefkksemme
This document is a service manual for an EH35 compact excavator. It contains 7 sections that cover specifications, maintenance, systems, disassembly, troubleshooting, the engine, and miscellaneous topics. The sections are further broken down into chapters that provide details on tools, maintenance schedules, hydraulic and electrical systems, component removal and installation, and troubleshooting guides for hydraulic, electrical and engine issues. Safety precautions are outlined that must be followed when operating or servicing the excavator.
New holland eh15 hydraulic excavator service repair manualufjjsefkksemme
This document is a service manual for the EH15 hydraulic excavator. It contains specifications, maintenance procedures, troubleshooting guides, and component level descriptions for the excavator. The manual is divided into multiple sections covering general information, specifications, systems, components, troubleshooting, and the engine. It provides technical information and instructions to aid in servicing and repairing the EH15 excavator.
New holland e18 c cab tier iv engine mini excavator service repair manualufjjsefkksemme
This service manual provides information on servicing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade and arm, platform, cab, bodywork, and decals for the E18C Mini Excavator. The manual includes sections on safety, the engine, hydraulic systems, electrical systems, and various mechanical components of the excavator.
Hyster k005 (h4.00 xm europe) forklift service repair manualufjjsefkksemme
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for operator restraint.
3. The overhead guard is removed using lifting devices and fasteners, and its isolators should be inspected. LED backup lights are non-repairable units.
Hyster d005 (h70 e europe) forklift service repair manualufjjsefkksemme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
New holland w230 c tier 4 wheel loader service repair manualufjjsefkksemme
This document provides instructions for removing the engine from a wheel loader. It involves marking components for reinstallation, draining fluids like coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Key steps include draining the radiator and oil pan, disconnecting electrical and hydraulic connections, and safely lifting the engine out. Safety precautions are described like releasing air pressure from reservoirs.
New holland w170 b wheel loader service repair manualufjjsefkksemme
This document provides instructions for removing the engine and radiator from a W170B wheel loader. The key steps include draining fluids, disconnecting wiring harnesses and hoses, removing the hood, and using lifting straps to remove the engine. Safety procedures are described such as discharging pressure from hydraulic and brake systems before removal.
New holland w80 btc wheel loader service repair manualufjjsefkksemme
This repair manual provides technical information for engineers to service wheel loaders models W50BTC, W60BTC, W70BTC, and W80BTC. It consists of two volumes, one covering the wheel loaders and one covering the engine. The manual contains information on repair procedures, necessary tools, and service standards. It is important for technicians to carefully read this manual to correctly repair the machines and contact the manufacturer with any questions. Safety is emphasized, advising technicians to never attempt repairs while equipment is in motion.
New holland w60 c zb tier 4a (interim) compact wheel loader service repair ma...ufjjsefkksemme
This document is a service manual for New Holland compact wheel loaders models W50C, W60C, W70C, and W80C. It contains instructions for servicing and repairing components of the engine, fuel system, drive train, axles, brakes, hydraulics, electrical systems, cab, and front loader attachment. The manual provides detailed procedures for maintenance and overhaul of individual parts and systems.
New holland tc45 da tractor service repair manualufjjsefkksemme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
Case 721 e tier3 z bar bagage suggar. wheel loader service repair manual [n8a...ufjjsefkksemme
This document is a service manual for the 721E wheel loader. It contains information on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, steering, wheels, cab climate control, electrical systems, and platform/cab components. The manual is organized by system with section numbers that correspond to components and procedures. It provides specifications, descriptions of how systems work, diagnostic and troubleshooting information, and service procedures.
New holland t8040 tractor service repair manualufjjsefkksemme
This document provides a summary of the hydraulic systems on a tractor model. It describes the primary hydraulic power system including the hydraulic pumps that power it. A tandem gear pump and PFC piston pump supply hydraulic flow. The priority/regulator valve distributes the flow based on priority, first to steering and then to other circuits like remote valves and hitches. Detailed diagrams and component identification are provided.
New holland t6070 tractor service repair manualufjjsefkksemme
The document is a service manual that provides technical specifications, diagrams, and repair instructions for the hydraulic, pneumatic, electrical, and electronic systems of tractor models T6010 through T6070. It includes sections on the primary and secondary hydraulic power systems, hydraulic command system, electrical power system, electronic systems, and fault codes. The primary hydraulic power system section provides specifications, diagrams, and descriptions of fixed and variable displacement hydraulic pumps and the charge pump.
Case 621 g wheel loader zbar eh, new cab tier4b na wheel loader service repai...ufjjsefkksemme
This document is a service manual that provides specifications and repair/maintenance instructions for 621G and 721G wheel loaders. It contains sections covering the engine, transmission, axles, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, loader arm/bucket, and other components. The document includes an introduction on safety practices and machine identification.
New holland t3040 tractor service repair manualufjjsefkksemme
This document is a service manual for T3010, T3020, T3030, and T3040 tractors. It contains sections on general guidelines, the engine, clutch, transmissions, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, cab air conditioning, and electrical systems. Each section provides specifications, torque settings, removal and installation instructions, troubleshooting, and disassembly/assembly procedures for maintaining and repairing the components.
Case 321 f hs compact wheel loader service repair manualufjjsefkksemme
The document provides instructions for removing an engine from a compact wheel loader. It describes disconnecting wiring harnesses and hoses, draining fluid systems, and using safety pins to secure the machine before removing the engine. Key steps include turning the ignition to allow hydraulic systems to cool, switching the battery main switch to the off position, and tagging and disconnecting specific components like sensors, fans, and condenser hoses.
Case 221 f hs tier 4 compact wheel loader service repair manualufjjsefkksemme
This service manual provides information on servicing a compact wheel loader, including the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, and electrical systems. It contains sections on maintenance and repair procedures with references to specific components by section number. Proper service requires using original parts and qualified personnel.
New holland t8.410 tractor service repair manual (pin zfre03123 and above)ufjjsefkksemme
This service manual provides information for servicing the engines, transmissions, axles, hydraulics, electrical systems, and other components of T8 tractor models 320-410 with Powershift transmissions. The manual includes specifications, maintenance procedures, and troubleshooting information to assist technicians with repairs and maintenance.
New holland kobelco e235 sr crawler excavator service repair manualufjjsefkksemme
The document provides safety precautions and general guidelines for disassembling, repairing, and maintaining the E235SR excavator. Some key points include:
- Clean the excavator before bringing it into the repair shop to make work more efficient and prevent damage.
- Wear appropriate protective equipment like safety shoes, glasses and remove jewelry when working. Support or block components before disassembling.
- Relieve pressure from hydraulic systems before disconnecting lines and drain fluids before removing components.
- Clean and inspect disassembled parts, measure wear and clearances. Apply new seals and grease before reassembling.
- Bleed air from hydraulic systems after reassembly and refilling fluids
New holland eh130 crawler excavator service repair manualufjjsefkksemme
This document is the service manual for the EH130 crawler excavator. It contains 6 sections that provide specifications, maintenance procedures, system descriptions, disassembly/assembly instructions, troubleshooting, and engine information. The table of contents lists the chapters for each of these sections, including safety information, specifications, maintenance standards, hydraulic, electrical and other systems, components, troubleshooting guides, and the engine. The safety section provides general safety information and precautions regarding the safe operation, inspection and maintenance of the excavator.
New holland eh35 compact excavator service repair manualufjjsefkksemme
This document is a service manual for an EH35 compact excavator. It contains 7 sections that cover specifications, maintenance, systems, disassembly, troubleshooting, the engine, and miscellaneous topics. The sections are further broken down into chapters that provide details on tools, maintenance schedules, hydraulic and electrical systems, component removal and installation, and troubleshooting guides for hydraulic, electrical and engine issues. Safety precautions are outlined that must be followed when operating or servicing the excavator.
New holland eh15 hydraulic excavator service repair manualufjjsefkksemme
This document is a service manual for the EH15 hydraulic excavator. It contains specifications, maintenance procedures, troubleshooting guides, and component level descriptions for the excavator. The manual is divided into multiple sections covering general information, specifications, systems, components, troubleshooting, and the engine. It provides technical information and instructions to aid in servicing and repairing the EH15 excavator.
New holland e18 c cab tier iv engine mini excavator service repair manualufjjsefkksemme
This service manual provides information on servicing the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade and arm, platform, cab, bodywork, and decals for the E18C Mini Excavator. The manual includes sections on safety, the engine, hydraulic systems, electrical systems, and various mechanical components of the excavator.
Hyster k005 (h4.00 xm europe) forklift service repair manualufjjsefkksemme
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for operator restraint.
3. The overhead guard is removed using lifting devices and fasteners, and its isolators should be inspected. LED backup lights are non-repairable units.
Hyster d005 (h70 e europe) forklift service repair manualufjjsefkksemme
This document provides instructions for servicing GM engines. It describes removing and installing the cylinder head and valve mechanism. Key steps include using a compressor tool to remove the valve springs, cleaning carbon from the combustion chambers, inspecting the valves and valve guides for wear, and checking clearances. The valve seats can be repaired with a cutter tool if damaged, or the cylinder head replaced if not repairable. Rocker arm studs should also be replaced if damaged.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. 1
INTRODUCTION
GENERAL
This section has a description and the service
procedures for the brake system. The brake system
includes the following parts: master cylinder, master
cylinder with brake booster [only available lift truck
models H2.00–3.00XL (H40–60XL)], brake shoes,
wheel cylinders, a single inching/brake pedal and
linkage, and the parking brake system.
Two sizes of service brakes are used on the H3.00XL
(H60XL) lift trucks: a 260 mm (10.25 in) or a 310 mm
(12.20 in). New drive wheels and tires are required for
the larger diameter service brake. Both sizes of service
brakes are described in this section. A troubleshooting
section is included at the end of this section.
SERVICE BRAKES AND PARKING BRAKE
DESCRIPTION AND OPERATION
Service Brakes
A service brake assembly is installed on the brackets at
each end of the drive axle. The parts of the service brake
assembly for the 260 mm (10.25 in) brake are shown in
FIGURE 2. The parts of the service brake assembly for
the 310 mm (12.20 in) brake are shown in FIGURE 13.
When the brake pedal is pushed, fluid pressure from the
master cylinder causes the pistons in the wheel cylinder
to extend. The pistons expand the brake shoes against
the drum.
The clearance between the brake shoes and the brake
drum is adjusted automatically. An adjuster linkage
turns the adjuster wheel to adjust the clearance. When
the lift truck moves in the REVERSE direction and the
brakes are applied, the rear brake shoe and the adjuster
links move with the drum. This linkage moves the ad-
juster lever to rotate the adjuster wheel. The adjuster
wheel can turn only when there is clearance between the
lining of the brake shoe and the brake drum. The ad-
juster wheel can also be turned with a tool. A hole in the
drum is used for access to the adjuster wheel in the 260
mm (10.25 in) brake. A slot in the back plate gives ac-
cess to the adjuster wheel in the 310 mm (12.20 in)
brake.
FIGURE 1. BRAKE SYSTEM
1. LEVER, PARKING BRAKE
2. PEDAL, SERVICE BRAKE
3. BRAKE ROD
4. BRAKE BOOSTER *
5. MASTER CYLINDER
6. BRAKE LINE, RH
7. BRAKE LINE, LH
8. CABLE, LH
9. CABLE, RH
10. BRAKE ASSEMBLY
11. DRIVE WHEEL
12604
*AVAILABLE ONLY ON MODELS
H2.00–3.00XL (H40–60XL)
3. 2
Parking Brake
The parking brake system uses the service brake shoes.
Additional linkage activates the parking brake system.
When the lever is moved to apply the parking brake, the
cables and linkage expand the brake shoes against the
drum. The design of the parking brake linkage adjusts
each cable so that the tension is the same when the lever
is moved to apply parking brake.
REMOVAL AND DISASSEMBLY OF THE
260 mm (10.25 in) SERVICE BRAKES
WARNING
Brake linings can contain dangerous fibers. Breath-
ing the dust from these brake linings is a cancer or
lung disease hazard. Do not create dust! Do not clean
brake parts with compressed air or by brushing. Use
vacuum equipment approved for asbestos dust or
follow the cleaning procedure in this section. When
the brake drums are removed, do not create dust.
Do not sand, grind, chisel, hammer or change linings
in any way that will create dust. Any changes to
brake linings must be done in a restricted area with
special ventilation. Protective clothing and a
respirator must be used.
1. See the procedure “HOW TO PUT A LIFT TRUCK
ON BLOCKS” in the MAINTENANCE section or the
OPERATING MANUAL. Start the engine and tilt the
mast fully backward. Put blocks under the mast. Tilt the
mast forward until the wheels just touch the floor. Stop
the engine. Put blocks under the frame of the lift truck.
2. Remove the capscrews that hold the axle shaft to the
hub. Remove the axle shaft.
3. Bend the lock plate and remove the nut that holds the
axle bearing. Remove the washer and the bearing cone.
4. Put grease on the floor so that the wheel assembly will
slide easily from the axle tube. Pull the wheel assembly
from the lift truck.
WARNING
When the brake shoes are removed do not create
dust in the air. See the cleaning procedure in this sec-
tion.
5. If the wheel assembly cannot be removed easily, re-
movethewheelfromthehub.Aligntheholeinthebrake
drum with the adjuster wheel. Pull the adjuster actuator
away from the adjuster wheel. Use an adjuster tool or a
screwdriver to turn the adjuster wheel to loosen the
brake shoes. Remove the hub and drum assembly. Do
not damage the seal when removing the hub.
6. See FIGURE 2. Remove the return springs (2) (15)
with spring pliers.
NOTE: The return springs (2) (15) are not the same part
number. Make sure the springs are installed in the same
positions from which they were removed.
7. Remove the retainers, springs and retainer pins that
hold the brake shoes to the back plate. See FIGURE 4.
Remove the brake shoes and adjuster assembly.
NOTE: The adjuster wheel for the left brake is not the
same as the adjuster wheel for the right brake. The ad-
juster wheel for the right brake has left–hand threads.
8. The back plate must be removed from the axle hous-
ing for access to the capscrews for the wheel cylinder.
Remove the brake line from the wheel cylinder. Remove
the capscrews that hold the back plate to the axle hous-
ing.
9. Remove the dust covers, pistons, cups and springs
from the wheel cylinder. See FIGURE 3.
10. Remove the snap rings from the brake levers. Re-
move the parking brake levers from the back plate.
4. 3
FIGURE 2. THE 260 mm (10.25 in) BRAKE ASSEMBLY
1. WHEEL CYLINDER
2. RETURN SPRING, LEFT
3. PIVOT PLATE
4. LINK
5. RETAINER PIN
6. ACTUATOR FOR ADJUSTER
WHEEL
7. ADJUSTER WHEEL
8. ADJUSTER NUT
9. CABLE
10. SPRING RETAINER
(SPRING NOT SHOWN)
11. LEVERS FOR
PARKING BRAKE
12. LINING FOR BRAKE SHOE
13. BRAKE SHOE
14. ANCHOR
15. RETURN SPRING, RIGHT
16. BACK PLATE
9524
1
2
3
15
13
12
4
5
6
78
9
10
11
14
16
FIGURE 3. WHEEL CYLINDER
1. PORT FOR SPECIAL
FITTING
2. INLET PORT
3. BRAKE SHOE
4. DUST COVER
5. WHEEL CYLINDER
6. SPRING
7. CUP
8. PISTON ASSEMBLY
1025
5. 4
FIGURE 4. PARTS FOR THE 260 mm (10.25 in) BRAKE SYSTEM
5138
1. SNAP RING
2. ANCHOR PIN
3. BACK PLATE
4. CABLE
5. CABLE GUIDE
6. SPECIAL CAPSCREW
7. CAPSCREWS
8. PARKING BRAKE LEVER
9. WHEEL CYLINDER
10. PIVOT PIN
11. BRAKE SHOE
12. PIVOT PLATE
13. RETURN SPRING (GRAY)
14. RETURN SPRING
15. SPECIAL CAPSCREW
(SPRING ANCHOR) AND WASHER
16. LINK
17. LINK
18. RETAINER SPRING ASSEMBLY
19. BRAKE SHOE
20. SPRING
24
21. ADJUSTER NUT
22. ADJUSTER WHEEL
23. ACTUATOR, ADJUSTER WHEEL
24. CRANK, PARKING BRAKE
4
Parking Brake
If the lever assembly for the parking brake must be re-
moved from the cowl, use the following procedure (see
FIGURE 11.):
a. Use blocks next to the wheels to make sure the lift
truck can not move. Release the parking brake le-
ver.
b. Remove the four capscrews that fasten the brack-
etfortheparkingbrakelevertothecowl.Remove
the bracket and lever assembly.
c. Loosen the jam nuts that fasten the threaded ends
of the parking brake cables to the bracket assem-
bly.
d. Turntheadjusterknobcounterclockwiseuntilthe
brake cables are loosened. Disconnect the park-
ing brake cables from the link.
6. 5
CLEANING
WARNING
DO NOT use an oil solvent to clean the master cylin-
der, wheel cylinder, or the brake linings. Use a sol-
vent approved for cleaning of brake parts. Do not
permit oil or grease in the brake fluid or on the brake
linings. Oil and grease will cause damage and leaks
in the seals of a brake system. The brakes will not op-
erate correctly if oil, grease, or brake fluid is on the
brake linings.
WARNING
Cleaning solvents can be flammable and toxic, and
can cause skin irritation. When using cleaning sol-
vents, always follow the safety instructions of the sol-
vent manufacturer.
1.Donotreleasebrakeliningdustfromthebrakelinings
into the air when the brake drum is removed.
2. Use a solvent approved for cleaning of brake parts to
wet the brake lining dust. Follow the instructions and
cautions of the manufacturer for the use of the solvent. If
a solvent spray is used, do not create brake lining dust
with the spray.
3. When the brake lining dust is wet, clean the parts. Put
any cloth or towels in a plastic bag or an airtight con-
tainer while they are still wet. Put an “ASBESTOS”
warning label on the plastic bag or airtight container.
4. Any cleaning cloths that will be washed must be
cleaned so that fibers are not released into the air.
CAUTION
Do not permit oil or grease on the brake linings be-
cause the brakes will not operate correctly. Use a
brake cleaning fluid as necessary to clean brake lin-
ings that will be installed again.
INSPECTION
1. Inspect the bore of the wheel cylinder for holes or
scratches. Replace the wheel cylinder assembly if there
is any damage.
2. Inspect the return springs for defects. Inspect the back
plate for wear where the brake shoes touch the back
plate. remove any grooves worn into the back plate.
3. Inspect the brake shoes for cracks or damage. If the
linings or shoes are worn or damaged, replace the brake
shoes. Maximum wear is to within 1 mm (0.039 in) of
contact with the rivets, or the metal shoe on bonded lin-
ings. Brake shoes must be replaced in complete sets. In-
spect the brake drums for cracks or damage. Replace
any damaged parts.
WARNING
The brake shoes on both wheels must be replaced if
any shoe is damaged. The brake performance on
both ends of an axle must be equal or the lift truck
can be difficult to steer when the brakes are applied.
4.Inspectthebrakedrumfordeepgroovesorotherdam-
age.
NOTE: If grooves must be removed from the brake
drums, do not grind more than 1.5 mm (0.060 in) from
the internal diameter of the brake drum. The maximum
limit of the internal diameter of the brake drum is 262.7
mm (10.35 in). If the internal diameter is larger than the
limit, replace the brake drum.
5. The teeth of the adjuster wheel must not be worn. The
adjuster wheel must turn freely. Check the adjuster links
for damage.
6. Make sure the parking brake levers and crank move
freely.
7. Check the grease seals and the surfaces for the seals
for wear or damage.
ASSEMBLY AND INSTALLATION OF THE
260 mm (10.25 in) SERVICE BRAKES
1. Assemble the wheel cylinder. See FIGURE 3. Use
only HYSTER APPROVED parts.
2.Installthewheelcylinderonthebackplate.Makesure
the special fitting for removing the air is in the top hole.
Put LoctiteR 271 on the threads of the capscrews.
Tighten the two capscrews that are near the top of the
wheel cylinder to 78 to 85 N.m (58 to 66 lbf ft). Tighten
the two larger capscrews to 80 to 102 N.m (67 to 75 lbf
ft).
7. 6
3. See FIGURE 5. Put the retainer pins that hold the
brake shoes through the back plate. Install the shield and
back plate on the axle housing.
FIGURE 5. INSTALL THE RETAINER PINS
9517
4. See FIGURE 4. and FIGURE 6. Tighten the two spe-
cial capscrews (6) for the parking brake levers (8) to 244
N.m (180 lbf ft). Tighten the capscrews that hold the
back plate to the axle housing to 245 N.m (180 lbf ft).
Install the washer and the special capscrew (15) that is
the anchor for the return springs. This capscrew (15)
must be tightened to 125 N.m (92 lbf ft). Make sure the
washer is installed so that the capscrew (15) does not
loosen during operation.
FIGURE 6. INSTALL THE ANCHOR PINS
9516
5. Install the parking brake levers (8) and cable (4). In-
stall the snap rings. Install the cable guide (5) and snap
ring on the crank (24) for the parking brake.
6. Install the pivot pin (10) through the brake shoe that is
toward the rear of the lift truck. Install the links (16) (17)
in the pivot plate. Install the pivot plate (12), links and
cotter pin.
NOTE: The upper link for the left brake assembly is not
the same as the upper link for the right brake assembly.
Install the pivot plate (12) so that the letter “L” is seen on
the left brake assembly. Install the pivot plate (12) on the
right brake assembly so that the letter “R” is seen.
FIGURE 7. INSTALL THE RETAINER SPRING
ASSEMBLY
9521
7. Lubricate the back plate with a small amount of
greasewheretheshoestouch.Installthebrakeshoes.In-
stall the retainer spring assembly. See FIGURE 7. Put a
spring seat, spring and retainer on the pin. Push the re-
tainer on to the pin and rotate the retainer 90 degrees to
lock the pin into the retainer. Install the other spring as-
sembly.
8. Put an anti–seize compound on the threads of the ad-
juster wheel. Install the adjuster wheel assembly be-
tweenthetwobrakeshoes.Makesuretheadjusterwheel
is toward the rear of the lift truck.
WARNING
The threads of the adjuster wheel are not the same
for each brake assembly. If the adjuster wheel as-
semblies are installed on the wrong brake, the brake
shoe clearance will increase each time the brakes are
applied. The adjuster wheel for the right brake has
left–hand threads. The adjuster wheel for the left
brake has right–hand threads.
Turn the adjuster wheel into the adjuster nut so that the
adjuster assembly is in its shortest position. This action
permits the brake drum to be easily installed over the
brake shoes.
8. 7
FIGURE 8. INSTALLATION OF THE SPRINGS [260 mm (10.25 in) SERVICE BRAKES]
FRONT
LEFT SIDE
RIGHT SIDE
FRONT
9524
1. SPRING FOR (LEFT) SHOE
2. SPRING FOR (RIGHT) SHOE (GRAY)
3. ADJUSTER LINK, UPPER
4. ADJUSTER LINK, LOWER
9. Install the link in the adjuster wheel actuator. Put the
adjuster wheel actuator in the hole in the brake shoe.
Fasten the spring to the adjuster wheel actuator and the
brake shoe. The spring must be installed in the position
shown in FIGURE 8. Install the return springs for the
brakeshoes.Makesurethereturnspringsareinstalledin
the correct positions. See FIGURE 8. A gray spring is
always installed on the right brake shoe.
10. Make sure the bottom edge of the adjuster wheel ac-
tuator is just above the center of the teeth of the adjuster
wheel. Bend the lower link to align the adjuster wheel
actuator.
9. Thank you very much
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NOTE:
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10. 8
11. Clean the hub bearings and lubricate them with
wheel bearing grease. Install the hub bearings and seals
in the hub. Install the brake drum and hub on the axle
housing. See FIGURE 9. and FIGURE 10.
FIGURE 9. INSTALLATION OF THE INNER
GREASE SEAL
9518
FIGURE 10. LOCATION OF THE GREASE
SEALS
1. OUTER SEAL
2. INNER SEAL
3. BRAKE DRUM
9519
1
2
3
NOTE: To prevent damage to the inner oil seal when in-
stalling the hub, the hub and drum assembly can be tem-
porarily fastened to the wheel. Align the height of the
axle housing with hub bearings. Put grease under the
wheel and slide the wheel toward the axle housing. In-
stall the outer bearing and nut. Remove the wheel from
the hub so that the clearance of the brake shoes can be
adjusted.
12. Adjust the hub bearings by tightening the nut to 205
N.m (150 lbf ft) while rotating the hub. Loosen the nut
until the hub turns freely. The torque must be less than
27 N.m (20 lbf ft). Tighten the nut to 34 N.m (25 lbf ft) or
until the first alignment position after 34 N.m (25 lbf ft).
Bend the lock plate over the nut.
13. Adjust the clearance of the brake shoes. Put a brake
adjustment tool or a screwdriver through the hole in the
drum. Turn the adjuster wheel so that the teeth of the ad-
juster wheel nearest the back plate move upward. Turn
the adjuster wheel until the hub will not turn. Pull the ac-
tuator away from the adjuster wheel and turn the ad-
juster wheel approximately 15 teeth in the opposite di-
rection. The brakes will adjust to the correct clearance
when they are applied while the lift truck is traveling in
the REVERSE direction.
NOTE: If the brake shoes were not replaced, loosen the
adjuster wheel approximately 25 teeth.
CAUTION
If there is too much clearance, the automatic adjust-
ers will not operate. If the clearance is too small, the
automatic adjustercannotturntheadjusterwheelto
increase the clearance and the adjuster wheel will
not turn until the brake shoes wear. If the adjuster
wheel does not move for a long operating period, the
adjusterlinkcanwearaspotontheadjusterwheelso
that it will not turn correctly.
14. Put sealant on the flange of the axle shaft. Install the
axle shaft and capscrews. Tighten the capscrews to 98
N.m (72 lbf ft).
Adjustments
1. Remove the air from the brake hydraulic system. See
the procedure “Remove The Air From The Brake Sys-
tem”, under CHECKS AND ADJUSTMENTS.
2. Install the wheel on the hub. Tighten the wheel nuts
610 to 650 N.m (450 to 477 lbf ft).
3. Start the engine and tilt the mast backward to remove
the blocks. Push on the brake pedal. The pedal must not
touch the floor plate. Move the lift truck in REVERSE
and push on the brake pedal to permit the adjuster
mechanism to operate.
4. The service brakes must be adjusted before the park-
ing brake can be adjusted. See FIGURE 12. and the fol-
11. 9
lowing paragraphs in this section for the correct adjust-
ment of the parking brake.
Parking Brake Installation (See FIGURE 11.)
If the lever assembly for the parking brake was removed
from the cowl, use the following procedure for installa-
tion:
a. Make sure the parking brake lever is in the re-
leased position.
b. Adjust the cable assemblies so that the threads of
the cable ends extend above their support to the
dimension indicated at dimension “S” or “H” in
FIGURE 12.
c. Turn the adjustment knob until the link (4) is ad-
justed to the bottom of the adjustment slot (13).
d. Install the round ends of the two brake cables (5
and 6) into the link (4) inside of the lever assem-
bly. Tighten the jam nuts (14) on the threaded
ends of the brake cables as shown in FIGURE 11.
e. Use the four capscrews, washers and nuts (12)
and fasten the lever assembly to the inside of the
cowl (17).
d. Before the cable assemblies are connected to the
crank on the back plate of the service brake, pull
on the crank to remove any clearance from the in-
ternal cable and cable guide inside of the brake.
Models S2.00–3.00 (S40–60XL). Check that the
crank (8) is between 40 and 60_ from vertical to-
ward the rear of the lift truck.
Models H2.00–3.00 (H40–60XL). Check that
the crank (8) is between vertical and 20_ from
vertical toward the rear of the lift truck.
If the crank is not in this position, remove the
crank from the shaft, move it to the correct posi-
tion on the shaft.
e. Connect the cable assemblies to the crank. Adjust
the cables at the clevis to remove the looseness
from the cables when the parking brake is re-
leased.
FIGURE 11. LEVER ASSEMBLY AND CABLES
FOR THE PARKING BRAKE
1. LEVER
2. SWITCH
3. ADJUSTER KNOB
4. LINK
5. CABLE, RH
6. CABLE, LH
7. COWL
8. BRACKET
9. COTTER PIN
12607
10. PIN
11. SLIDE BLOCK
12. CAPSCREW, NUT,
WASHER
13. ADJUSTMENT SLOT
14. JAM NUTS
2
6
8
Adjust The Parking Brake For Lift Trucks
With 260 mm (10.25 in) Service Brakes
(See FIGURE 12.)
Make sure that the service brakes are adjusted and the
operation of the automatic adjuster mechanism is cor-
rect. Test the operation of the parking brake. The lift
truck with a capacity load must not move when the park-
ing brake is applied on a 15% grade, [a slope that in-
creases 1.5 metres in 10 metres (1.5 ft in 10 ft)].
1. Make sure the parking brake lever is in the released
position.
2. Adjust the cable assemblies so that the threads of the
cable ends have the dimension indicated at dimension
“S” or “H” in FIGURE 12.
3. Turn the adjustment knob (3) until the link is adjusted
to the bottom of the adjustment slot.
12. 10
4. Before the cable assemblies are connected to the lever
on the back plate of the service brake, operate the crank
with your hand to remove any clearance in the internal
cable and cable guide inside the brake.
Models S2.00–3.00 (S40–60XL). Check that the crank
(7) is between 40 and 60degrees from vertical toward the
rear of the lift truck.
Models H2.00–3.00 (H40–60XL). Check that the
crank(7)isbetweenverticaland20degrees fromvertical
toward the rear of the lift truck.
If the crank is not in this position, remove the crank from
the shaft, move it to the correct position on the shaft.
5. Connect the cable assemblies to the crank. Adjust the
cables at the clevis (9) to remove the looseness from the
cables when the parking brake is released.
6. Turn the adjustment knob (3) to raise the link and
tighten the parking brake cables. Turn the adjustment
knob until the parking brakes are fully applied when the
lever (1) is used to apply the parking brake.
FIGURE 12. LEVER ADJUSTMENT OF PARKING BRAKE
DIMENSION “H”
13 mm (0.51 in)
DIMENSION “S”
21 mm (0.80 in)
S2.00–3.00XL (S40–60XL) 1. LEVER
2. SWITCH
3. ADJUSTMENT KNOB
4. ADJUSTMENT SLOT
5. LINK
6. VERTICAL REFERENCE
7. CRANK
8. PIN
9. CLEVIS
10. CABLE
11. THREADED END
12. RELEASE BUTTON
12607
H2.00–3.00XL (H40–60XL)
0–20° IN “RELEASED” POSITION
40–60° IN “RELEASED” POSITION
13. 11
REMOVAL AND DISASSEMBLY OF THE
310 mm (12.20 in) SERVICE BRAKES
WARNING
Brake linings can contain dangerous fibers. Breath-
ing the dust from these brake linings is a cancer or
lung disease hazard. Do not create dust! Do not clean
brake parts with compressed air or by brushing. Use
vacuum equipment approved for brake dust or fol-
low the cleaning procedure in this section. When the
brake drums are removed, do not create dust.
Do not sand, grind, chisel, hammer or change linings
in any way that will create dust. Any changes to
brake linings must be done in a restricted area with
special ventilation. Protective clothing and a
respirator must be used.
1. Remove the capscrews that hold the axle shaft to the
hub. Remove the axle shaft.
2. See the procedure “HOW TO PUT A LIFT TRUCK
ON BLOCKS” in the MAINTENANCE section or the
OPERATING MANUAL. Start the engine and tilt the
mast fully backward. Put blocks under the mast. Tilt the
mast forward until the wheels just touch the floor. Stop
the engine. Put blocks under the frame of the lift truck.
3. Bend the lock plate and remove the nut that holds the
axle bearing. Remove the washer and the bearing cone.
4. Put grease on the floor so that the wheel assembly will
slide easily from the axle tube. Pull the wheel assembly
from the lift truck.
WARNING
When the brake shoes are removed do not create
dust in the air. See the cleaning procedure in this sec-
tion.
5. If the wheel assembly cannot be removed easily, use a
small screwdriver to lift the adjuster actuator away from
the adjuster wheel. Use a brake adjustment tool or a
screwdriver to turn the adjuster wheel to loosen the
brake shoes. Remove the hub and drum assembly. Do
not damage the grease seal when removing the hub.
6. Make a note of the arrangement of the parts. See
FIGURE 13. and FIGURE 14. Remove the return
springs (2) (3) with spring pliers.
FIGURE 13. THE 310 mm (12.20 in) BRAKE ASSEMBLY (LEFT BRAKE ASSEMBLY SHOWN)
1
23
4
6
7
15
88
9
10
12
11
14
16
17
19
1. WHEEL CYLINDER
2. RETURN SPRING
3. RETURN SPRING
4. ANCHOR
5. ANCHOR GUIDE
6. BACK PLATE
7. BRAKE SHOE
8. RETAINER SPRING
ASSEMBLY (4)
9. PIVOT PLATE
10. LINK
11. ACTUATOR,
ADJUSTER WHEEL
12. ADJUSTER WHEEL
13. PARKING BRAKE CABLE
14. SPRING,
ADJUSTER ACTUATOR
15. BRAKE SHOE
16. LINK, PARKING BRAKE
17. SPRING,
PARKING BRAKE LINK
18. PARKING BRAKE LEVER
19. PIVOT PIN, RETAINER,
AND SPRING WASHER
5
13
18
14. 12
FIGURE 14. PARTS FOR THE 310 mm (12.20 in) SERVICE BRAKE
1. WHEEL CYLINDER
2. RETURN SPRING
3. RETURN SPRING
4. ANCHOR
5. ANCHOR GUIDE
6. BACK PLATE
7. BRAKE SHOE
8. RETAINER SPRING
ASSEMBLY (4)
9. PIVOT PLATE
10. LINK
1
2
11
10
9
14
16
8
3
12
7
19
19
18
4
22
6
13
15
17
20
21
23
5
11. ACTUATOR,
ADJUSTER WHEEL
12. ADJUSTER WHEEL
13. PARKING BRAKE CABLE
14. SPRING,
ADJUSTER ACTUATOR
15. BRAKE SHOE
16. LINK, PARKING BRAKE
17. SPRING,
PARKING BRAKE LINK
18. PARKING BRAKE LEVER.
19. PIVOT PIN, RETAINER,
AND SPRING WASHER
20. WASHER
21. RETAINER
22. ANCHOR
23. SPACER
7. Remove the retainers, springs and anchor pins that
hold the brake shoes to the back plate.
8. Disengage the link (10) from the adjuster wheel ac-
tuator (11). Remove the link (10), washer (20), and the
pivot plate (9). Remove the anchor guide (5).
9. Move the brake shoes away from each other to disen-
gage the brake shoes from the wheel cylinder. Discon-
nect the parking brake lever (18) from the parking brake
cable (13) as the brake assembly is removed from the
back plate. The parking brake lever has a hook that en-
gages the parking brake cable.
10. Make a note of the arrangement of parts and disas-
semble the brake assembly. Remove the parking brake
link (16) and spring (17) if they are still engaged with
brake shoes. The parking brake link and spring will of-
ten fall from the brake assembly when the brake assem-
bly is removed from the back plate. The adjuster wheel
(12) will also disengage from the brake shoes after the
brake assembly is removed.
NOTE: The adjuster wheel for the left brake is not the
same as the adjuster wheel for the right brake. The ad-
juster wheel for the right brake has left–hand threads.
15. 13
1. PUSH ROD (2)
2. DUST COVER (2)
3. PISTON (2)
4. CUP (2)
5. SPRING
6. BODY, WHEEL CYLINDER
7. INLET PORT
8. SPECIAL FITTING
9. DUST COVER
1
1
2
2
3
3
4
4
5
6
7
8
9
FIGURE 15. WHEEL CYLINDER
11. Remove the spring (14) for the actuator, adjuster
wheel (11). Remove the actuator, adjuster wheel (11)
from the brake shoe. Loosen the nut and remove the an-
chor (22) and spacer (23) from the brake shoe.
12. Use a screwdriver or small prybar to move apart the
ends of the retainer (19). Remove the spring washer (19)
andpivotpin(19)toremovetheparkingbrakelever(18)
from the brake shoe (15).
13. Disconnect the brake line from the wheel cylinder
(1). Remove the capscrews that hold the wheel cylinder
to the back plate and remove the wheel cylinder.
15. See FIGURE 15. Remove the push rods, dust cov-
ers, pistons, cups, and spring from the wheel cylinder.
NOTE: The back plate is not normally removed from
the axle housing for brake repairs. Eight special
capscrews are used to fasten the back plate to the axle
housing and the locking function of the capscrews is re-
duced if they are removed. These capscrews are tight-
ened to 255 N.m (188 lbf ft).
Parking Brake
If the lever assembly for the parking brake must be re-
moved from the cowl, use the following procedure (see
FIGURE 19.):
a. Use blocks next to the wheels to make sure the lift
truck can not move. Release the parking brake le-
ver.
b. Remove the four capscrews that fasten the brack-
et for the parking brake to the cowl. Remove the
bracket and brake lever assembly.
c. Loosen the jam nuts that fasten the threaded ends
of the brake cables to the brake lever assembly.
d. Turntheadjusterknobcounterclockwiseuntilthe
brake cables are loosened. Disconnect the cables
from the link.
e. The service brake assembly must be removed be-
fore the parking brake cable can be removed from
the back plate of the service brake. A snap ring
holds the sheath of the parking brake cable in the
back plate of the service brake. Remove the snap
ring and remove the parking brake cable from the
back plate.
16. 14
CLEANING
WARNING
DO NOT use an oil solvent to clean the master cylin-
der, wheel cylinder, or the brake linings. Use a sol-
vent approved for cleaning of brake parts. Do not
permit oil or grease in the brake fluid or on the brake
linings. Oil and grease will cause damage and leaks
in the seals of a brake system. The brakes will not op-
erate correctly if oil, grease, or brake fluid is on the
brake linings.
WARNING
Cleaning solvents can be flammable and toxic, and
can cause skin irritation. When using cleaning sol-
vents, always follow the safety instructions of the sol-
vent manufacturer.
1.Donotreleasebrakeliningdustfromthebrakelinings
into the air when the brake drum is removed.
2. Use a solvent approved for cleaning of brake parts to
wet the brake lining dust. Follow the instructions and
cautions of the manufacturer for the use of the solvent. If
a solvent spray is used, do not create brake lining dust
with the spray.
3. When the brake lining dust is wet, clean the parts. Put
any cloth or towels in a plastic bag or an airtight con-
tainer while they are still wet. Put an “DANGEROUS
FIBERS” warning label on the plastic bag or airtight
container.
4. Any cleaning cloths that will be washed must be
cleaned so that fibers are not released into the air.
CAUTION
Donotpermitoilorgreaseonthebrakelinings.Usea
brakecleaningfluidasnecessarytocleanliningsthat
will not be replaced.
INSPECTION
1. Inspect the bore of the wheel cylinder for holes or
scratches. Replace the wheel cylinder assembly if there
is any damage.
2. Inspect the return springs for defects. Inspect the back
plate for wear where the brake shoes touch the back
plate. Remove any grooves or replace a worn or dam-
aged back plate.
3. Inspect the brake shoes for cracks or damage. If the
linings or shoes are worn or damaged, replace the brake
shoes. Maximum wear is to within 1 mm (0.025 in) of
contact with the rivets, or the metal shoe on bonded lin-
ings. Brake shoes must be replaced in complete sets. In-
spect the brake drums for cracks or damage. Replace
any damaged parts.
WARNING
The brake shoes on both wheels must be replaced if
any shoe is damaged. The brake performance on
both ends of an axle must be equal or the lift truck
can be difficult to steer when the brakes are applied.
4.Inspectthebrakedrumfordeepgroovesorotherdam-
age.
NOTE: If grooves must be removed from the brake
drums, do not grind more than 1.5 mm (0.060 in) from
the internal diameter of the brake drum. The maximum
limit of the internal diameter of the brake drum is 311.7
mm (12.27 in). If the internal diameter is larger than the
limit, replace the brake drum.
5. The teeth of the adjuster wheel must not be worn. The
adjuster wheel must turn freely. Check the adjuster links
for damage.
6. Make sure the parking brake cables are in good condi-
tion.
7. Check the grease seals and the surfaces for the seals
for wear or damage.
ASSEMBLY AND INSTALLATION OF THE
310 mm (12.20 in) SERVICE BRAKES
1. If the wheel cylinder was disassembled for repair, as-
semble the wheel cylinder. See FIGURE 15. Use only
HYSTER APPROVED parts.
2. Install the wheel cylinder on the back plate and tight-
en the two capscrews. Connect the brake line to the
wheel cylinder.
3. See FIGURE 14. Install the parking brake lever (18).
Usethepivotpin,springwasher,andretainer(19)tofas-
ten the parking brake lever to the brake shoe (15). Close
the ends of the retainer to fasten the pivot pin in position.
4. Install the anchor (22) and the spacer (23) in the brake
shoe (7). Install the actuator, adjuster wheel (11) in the
brake shoe (7).