GE_FANUC_Wiring_Diagram circuit

1. i MAN_0128_R1
FANUC WIRING DIAGRAM
TABLE OF CONTENTS
1.0 WRG-0126 .............................................................................................................................................................................................................................. 3
1.1 MP12_OMM_FANUC_CNT................................................................................................................................................................................................ 3
2.0 WRG-0127 ..............................................................................................................................................................................................................................4
2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4
3.0 WRG-0133 ..............................................................................................................................................................................................................................5
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6
4.0 WRG-0136 ..............................................................................................................................................................................................................................7
4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7
5.0 WRG-0140 ..............................................................................................................................................................................................................................8
5.1 OR 01_DRAWING STANDARDS AND INDEX ..................................................................................................................................................................8
5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9
5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11
5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12
5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ..............................................................................................................................................................13
5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ..............................................................................................................................................................14
5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ..............................................................................................................................................................15
5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16
5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18
5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20

2. SEPTEMBER 2005 ii
FADAL MACHINING CENTERS
5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22
5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..........................................................................................................................................................23
5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..........................................................................................................................................................24
5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26
5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..........................................................................................................................................................27
5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..........................................................................................................................................................28
5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29
5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30
5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32
5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ......................................................................................................................................................33
5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 ......................................................................................................................................................34
5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ......................................................................................................................................................35
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36
5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37
5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...................................................................................................................................................38
5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...................................................................................................................................................39

3. 1 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
FANUC WIRING DIAGRAM
1.0 WRG-0126
2.0 WRG-0127
3.0 WRG-0133
4.0 WRG-0136
5.0 WRG-0140

4. SEPTEMBER 2005 2 of 38
FADAL MACHINING CENTERS
1.0 WRG-0126_A
1.1 MP12_OMM_FANUC_CNT
NOTE:
1. SET SWITCH SW2 (#3) IN MI12 INTERFACE UNIT
TO THE AUTO START POSITION

5. 3 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
2.0 WRG-0127_A
2.1 TS27_PROBE_FANUC

6. SEPTEMBER 2005 4 of 38
FADAL MACHINING CENTERS
3.0 WRG-0133_D
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1
S22
S34
S33
S24
S23
A2
24
14
34
Sentrol
GE
INT-22.5R1-24
S13
S14
S35
A1
23
13
33
S13 + output
S23 - output
S34 Falling edge Reset
S35 Rising edge Reset
Manual Start - S34 to S35 with a NO switch.
Auto Start - connect S35 to S33.
S14 & S33 Channel 1 input, active hi (closed)
S22 Channel 2 input, active lo (open)
S24 Channel 2 input, active hi (closed)
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
This circuit has the following functions:
1. Estop shuts down:
all drives (180CR2 3&4),
all outputs to: motors, pumps, and air solenoids.
2. Do not allow door to unlock if:
spindle is on or moving (standstill monitor and PLC),
axes in motion (PLC),
tool changer in motion (PLC),
pallet changer in motion (PLC).
3. When door is open: drives and tool changer arm (or slide) are disabled.
(drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC)
Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds.
No tool change allowed with door open (PLC and safety relay).
Chip conveyor is off unless unless Enable is pressed and held.
4. When tool cage door is open, disables tool magazine (PLC).
Requires manual override (PLC) to allow movement with door open.
OUTPUT C004-2
35
BOARD
DOOR UNLOCK
DOOR UNLOCK OUTPUT E856
35
BOARD
INTERFACE
2A
856SOL2
180K54
Y10.1
Reduced Feeds and Speeds Limit:
Spindle rpm and axis feed rates are limited
when this input is open.
SAFETY RESET
+24V
Standstill monitor:
1. Prevent opening of door while spindle is moving.
2. Second monitor could be set to stop machine if
maximum rpm-while-doors-open is exceeded.
Safety Relay Door Interlocks:
Controlled by door interlock contacts.
Outputs:
Disables spindle and axis movement.
(Can be bypassed by Door Override circuit.)
Activates reduced feeds and speeds when door is open.
Disables tool changer arm (or slide) when door is open.
(Cannot be overridden.)
Contacts shown in door open state.
Contacts shown in door closed
state.
856SOL2
REVERSE
A2
A1
OUTPUT C004-1
BOARD
INTERFACE
Fanuc DATC Arm - E855
855E19
855E23
5
4 855FU3
855FU4
C004-1
5
4
BOARD
855J19
855J23
DATC TOOL ARM
DATC TOOL ARM
855M19A
JUMPER
855M4
855M3
A1 A2
180C8
OL
96 95 FORWARD
180K54
Y9.2
Y9.3
Do Not Use
Do Not Use
850CR2
1 2
OVERRIDE PRESSED
OVERRIDE PRESSED
ENABLE
ENABLE
MULTI #8
MULTI #9
MULTI
#10
MULTI
#11
WHITE/BLK 20 AWG
YELLOW
BROWN
WHITE
GREEN
RED/BLK 20 AWG
RED/BLK 20 AWG
RED/BLK
20
AWG
PINK
20
AWG
RED/BLK
20
AWG
WHITE/BLK
20
AWG
RED/BLK 20 AWG
BELDEN
8451
OR
EQUIV.
2-CONDUCTOR
RED
BLACK
1 2
6
3
3
4
RED
BLACK
WHITE
GREEN
RED
BLACK
WHITE
GREEN
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
FRONT DOOR N.O.
2
1
FRONT DOOR INPUTS E802
802DV1
FRONT DOOR N.C.
802DV2
5
4
BOARD
26
25
INTERFACE
FRONT DOOR N.C.
FRONT DOOR N.O.
SOURCING INPUTS
INPUT C001 BD
26
25
180F52
180F52
180J54
+24V
X5.0
X5.1
GRN 802E11
WHT 802E15
GRN
WHT
YELLOW
BRN
RED
BLK
Euchner
TP3-4121A024PG
Fanuc side:
4-Pin Plug, Amp 350779-1 (WIR-1298)
Sockets, Amp 350689-1 (WIR-1296) qty=4
Interlock side:
4-Pin Female Connector, Amp 350780-1 (WIR-1297)
Pins, Amp 350690-1 (WIR-1299) qty=4
Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
180CR2
5 6
850CR2 is added for CE.
Fadal PCB-0321
FRONT DOOR LOCK
+24V
COM
SPINDLE
SENSOR
STATUS
DOOR
UNLOCK
ENABLE
FWD REV SPARE
K5
SPINDLE
ROTATING
DATC/ATC
FWD
DATC/ATC
REV
SPARE
UNLOCK
DELAY
UNLOCK
DOOR
5V
POWER
24V
POWER
R22
J2
J1
+24V

7. 5 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2
14 13
4 Pole 24 VDC relay and socket
Omron MY4N-DC24 and PY14-02
ELE-1110 and ELE-0406
or equivalent
1
5
2
6
3
7
4
8
9
10
11
12
Tool Inserter Interlock
Open when tool inserter is
present.
If Tool Inserter is in place, the tool magazine
cannot be moved.
If the Tool Door is open, the Override must be
pressed to move the tool magazine.
180F52
180J54
180F52
SOURCING INPUTS
BOARD
X7.2
44
805E19
44
ATC Fault
INPUT C003 BD
Fanuc ATC Fault Input - E805
C003 BREAKOUT
+24V
H G
1 4
805DV3
ATC FAULT
SWITCH
ATC
CANNON PLUG
ATC
CANNON PLUG
When there is a DATC the ATC Fault input is not used
and so may be used to signal the PLC that tool magzine
is disabled.
Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-1204 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03-09-2062 (WIR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
1
2
3
4
5
6
REVERSE
A2
A1
OUTPUT C004-1
BOARD
INTERFACE
Fanuc DATC Tool Magazine - E855
855E11
855E15
3
2 855FU1
855FU2
C004-1
3
2
BOARD
855J11
855J15
DATC TOOL MAGAZINE
DATC TOOL MAGAZINE
855M11A
JUMPER
855M2
855M1
A1 A2
180C8
OL
96 95 FORWARD
180K54
Y9.0
Y9.1
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
TOOL DOOR and REMOTE TURRET INPUTS E802
BOARD
INTERFACE
SOURCING INPUTS
INPUT C001 BD
180F52
180F52
180J54
+24V
802E27
802SS1
29 29
30
30
31 31
32
32
X5.4
X5.5
X5.6
X5.7
802SS2
802E31
802SS3
802E35
802SS4
802E39
Note changes in types
of switches.
Switch open when door is
closed.
Tool Magazine Door Interlock
ELE-1504
Omron D4DS-35FS or equivalent
Turret CW and CCW Remote Switches
Normally open contact, Idec HW-F10 (ELE-0093)
Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
Green Switch Cap, Idec ABW-2B-G (ELE-0669)
Tool Door Override Switch
Normally Closed Contact, Idec HW-F01 (ELE-0094) (qty=1)
Normally Open Contacts, Idec HW-F10 (ELE-0093) (qty=3)
Momentary Switch Operator, Idec ABFW-200 (ELE-0670)
White Switch Cap, Idec ABW-2B-W (ELE-1068)
Switch closed when door
is closed.

8. SEPTEMBER 2005 6 of 38
FADAL MACHINING CENTERS
4.0 WRG-0136_A
4.1 FANUC NC4 PROBE
SET SWITCH 3 OF SW1 TO POSITION ON
SET SWITCH 1 OF SW2 TO POSITION ON

9. 7 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.0 WRG-0140
5.1 OR 01_DRAWING STANDARDS AND INDEX

10. SEPTEMBER 2005 8 of 38
FADAL MACHINING CENTERS
5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW

11. 9 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.3 E01_230VAC POWER DISTRIBUTION

12. SEPTEMBER 2005 10 of 38
FADAL MACHINING CENTERS
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL
NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET
ACCORDING TO THE VOLTAGE SHOWED
IN THE TABLE 1.
INPUT JUMPER AC INPUT
VOLTAGE
190 NONE 2
200 2-7 8
210 2-5 6
230 2-6 7
240 2-6 8
250 2-5 7
260 2-5 8
340 NONE 3
350 3-7 8
360 3-5 6
380 3-6 7
390 3-6 8
400 3-5 7
410 3-5 8
440 NONE 4
450 4-7 8
460 4-5 6
480 4-6 7
490 4-6 8
500 4-5 7
501 4-5 8

13. 11 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.5 E170_115VAC POWER DISTRIBUTION_SHT1

14. SEPTEMBER 2005 12 of 38
FADAL MACHINING CENTERS
5.6 E171_115VAC POWER DISTRIBUTION_SHT2

15. 13 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.7 E172_115VAC POWER DISTRIBUTION_SHT3

16. SEPTEMBER 2005 14 of 38
FADAL MACHINING CENTERS
5.8 E173_115VAC POWER DISTRIBUTION_SHT4

17. 15 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.9 E180_24VDC POWER DISTRIBUTION

18. SEPTEMBER 2005 16 of 38
FADAL MACHINING CENTERS
5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL

19. 17 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL

20. SEPTEMBER 2005 18 of 38
FADAL MACHINING CENTERS
5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL
WYE-DELTA

21. 19 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS

22. SEPTEMBER 2005 20 of 38
FADAL MACHINING CENTERS
5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS

23. 21 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1

24. SEPTEMBER 2005 22 of 38
FADAL MACHINING CENTERS
5.16 E802_INPUT CARD FOR C001 BOARD_SHT2

25. 23 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.17 E803_INPUT CARD FOR C001 BOARD_SHT3

26. SEPTEMBER 2005 24 of 38
FADAL MACHINING CENTERS
5.18 E804_C001 BOARD JUMPER SETUP DETAIL

27. 25 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1

28. SEPTEMBER 2005 26 of 38
FADAL MACHINING CENTERS
5.20 E806_INPUT CARD FOR C003 BOARD_SHT2

29. 27 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.21 E807_INPUT CARD FOR C003 BOARD_SHT3

30. SEPTEMBER 2005 28 of 38
FADAL MACHINING CENTERS
5.22 E808_C003 BOARD JUMPER SETUP DETAIL

31. 29 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1

32. SEPTEMBER 2005 30 of 38
FADAL MACHINING CENTERS
5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2

33. 31 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1

34. SEPTEMBER 2005 32 of 38
FADAL MACHINING CENTERS
5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2

35. 33 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1

36. SEPTEMBER 2005 34 of 38
FADAL MACHINING CENTERS
5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2

37. 35 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1

38. SEPTEMBER 2005 36 of 38
FADAL MACHINING CENTERS
5.30 E855_OUTPUT CARD FOR C004-1 BOARD

39. 37 of 38 MAN_0128_R1
FANUC WIRING DIAGRAM
5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1

40. SEPTEMBER 2005 38 of 38
FADAL MACHINING CENTERS
5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2