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CASE OF Foldrite furniture
Group 6
Roll 406--48912/21/2017 NDIM 1
ABOUT
 Founded in 1987
 Started as manufacturer light but strong
folding banquet table
 USP: Strong, Durable, Easy to operate
 1990’s : 3 product lines
 Customer responsiveness; quick service
 Revenue increased from $47.5 M in 1999 to
$60.3 M in 2006
62%
29%
9%
SHARE
Hospitality Corporate Individual
GOOD PRACTICES
 Reorganising- Retool
 Reducing number of products
 Innovation in product and process
 Focus on one product; customization
 Four small facilities merged into one large facility
 New automation tools
 Reducing lead times (assembled products)
 Dedicated sales force in hospitality
12/21/2017 NDIM 4
GOOD PRACTICES(contd)
 Weekly joint meetings of Sales and Operation
team
 Two suppliers for raw materials
 Matched Skilled + Unskilled labour force
 Right forecast
12/21/2017 NDIM 5
 Creation of idle situation
 Acqisition of small firms
 Over promising
 Unskilled staff training
 Cost to company is very high
BAD PRACTICES
12/21/2017 NDIM 6
PROBLEMS
 High turnover among employees
 Increased lead time in 2006
 Idle machinery
 Layoffs the credit in R&D and product
development
 High recruitment cost
 High design renewal cost
 Contract constraints
12/21/2017 NDIM 7
RECCOMENDATIONS
 Lean Management
 Optimised product planning
 Use of overtime
 Increasing staff temporarily
 Constant level of production
 Low level inventory for short time
 Third party intervention
 Relation among skilled and unskilled labours
12/21/2017 NDIM 8
THANK YOU
12/21/2017 NDIM 9

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Foldrite

  • 1. CASE OF Foldrite furniture Group 6 Roll 406--48912/21/2017 NDIM 1
  • 2. ABOUT  Founded in 1987  Started as manufacturer light but strong folding banquet table  USP: Strong, Durable, Easy to operate  1990’s : 3 product lines  Customer responsiveness; quick service  Revenue increased from $47.5 M in 1999 to $60.3 M in 2006
  • 4. GOOD PRACTICES  Reorganising- Retool  Reducing number of products  Innovation in product and process  Focus on one product; customization  Four small facilities merged into one large facility  New automation tools  Reducing lead times (assembled products)  Dedicated sales force in hospitality 12/21/2017 NDIM 4
  • 5. GOOD PRACTICES(contd)  Weekly joint meetings of Sales and Operation team  Two suppliers for raw materials  Matched Skilled + Unskilled labour force  Right forecast 12/21/2017 NDIM 5
  • 6.  Creation of idle situation  Acqisition of small firms  Over promising  Unskilled staff training  Cost to company is very high BAD PRACTICES 12/21/2017 NDIM 6
  • 7. PROBLEMS  High turnover among employees  Increased lead time in 2006  Idle machinery  Layoffs the credit in R&D and product development  High recruitment cost  High design renewal cost  Contract constraints 12/21/2017 NDIM 7
  • 8. RECCOMENDATIONS  Lean Management  Optimised product planning  Use of overtime  Increasing staff temporarily  Constant level of production  Low level inventory for short time  Third party intervention  Relation among skilled and unskilled labours 12/21/2017 NDIM 8