1. CASE OF Foldrite furniture
Group 6
Roll 406--48912/21/2017 NDIM 1
2. ABOUT
Founded in 1987
Started as manufacturer light but strong
folding banquet table
USP: Strong, Durable, Easy to operate
1990’s : 3 product lines
Customer responsiveness; quick service
Revenue increased from $47.5 M in 1999 to
$60.3 M in 2006
4. GOOD PRACTICES
Reorganising- Retool
Reducing number of products
Innovation in product and process
Focus on one product; customization
Four small facilities merged into one large facility
New automation tools
Reducing lead times (assembled products)
Dedicated sales force in hospitality
12/21/2017 NDIM 4
5. GOOD PRACTICES(contd)
Weekly joint meetings of Sales and Operation
team
Two suppliers for raw materials
Matched Skilled + Unskilled labour force
Right forecast
12/21/2017 NDIM 5
6. Creation of idle situation
Acqisition of small firms
Over promising
Unskilled staff training
Cost to company is very high
BAD PRACTICES
12/21/2017 NDIM 6
7. PROBLEMS
High turnover among employees
Increased lead time in 2006
Idle machinery
Layoffs the credit in R&D and product
development
High recruitment cost
High design renewal cost
Contract constraints
12/21/2017 NDIM 7
8. RECCOMENDATIONS
Lean Management
Optimised product planning
Use of overtime
Increasing staff temporarily
Constant level of production
Low level inventory for short time
Third party intervention
Relation among skilled and unskilled labours
12/21/2017 NDIM 8