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FlexPro™ CL is a breakthrough
innovation in cooling water
treatment specifically designed
to work on a broad range of
cooling systems. This truly
green solution supports
emerging regulations while
outperforming other cooling
water chemistries.
• Proven effectiveness on an
extremely broad range of water
qualities and metal types
• Superior deposition and
corrosion control by forming
a persistent film across cooling
system surfaces
• Exceptional fouling control
resulting in significant reductions
in biocide and chlorine usage
• Phosphorus-free* and Zinc-free
product characteristics help to
meet environmental regulations
When the water treatment industry was encouraged
to eliminate chromates over 35 years ago, phosphate-
based treatment programs emerged as the technology
of choice. Since that time, the industry has become
increasingly aware of the challenges associated with
phosphate-based technology:
• The precise control required to prevent phosphate
deposits on hot bundles
• Limited admiralty brass corrosion control using
only azoles
• Escalating dispersant demand due to phosphate
precipitation with well water iron and aluminum
carryover
• Increased chlorine demand due to algae growth on
the towers
These complexities, along with emerging environmental
restrictions on phosphorus discharge, prompted a
multi-year research effort by ChemTreat to develop a
product that alleviates these challenges. The result of
this endeavor is FlexPro™ CL: a versatile, phosphorus
and zinc-free approach to cooling water treatment.*
Flexible Control, Exceptional Asset Protection, Maximum Efficiency
Why FlexPro™ CL?
*The FlexPro™ CL corrosion inhibitor is phosphorus-free. Some FlexPro™ CL
products are designed to contain low levels of phosphorus.
High Iron in Well Water
Well water iron poses a special challenge
for phosphate-based treatment
programs. FlexPro™ CL is particularly
suited to such applications because
the corrosion inhibitor does not react
with the iron and the dispersant is only
required to disperse the iron itself rather
than precipitated iron phosphate. A Gulf
Coast air separation plant with 2-5 ppm
iron in its well water was experiencing
heat exchanger fouling problems on a
phosphate based treatment program.
The problems were severe enough
to require shutdowns to clean the
exchangers.Treatment was converted to
FlexPro™ CL with the addition of a non-
phosphorus supplemental dispersant
for iron. Results on both corrosion and
fouling have improved substantially.
High Hardness, High Sulfate
Corrosive Water Application
A Midwest cogeneration plant was faced
with stringent phosphate discharge
regulations. The unclarified makeup
water was high in calcium and alkalinity,
requiring sulfuric acid for pH control. The
resulting cooling water was relatively
corrosive due to high sulfates from the
use of acid. Steel corrosion rates on the
baseline low-phosphorus program were
averaging about 10 mpy. Upon changing
to the FlexPro™ CL chemistry, corrosion
rateshavebeenreducedto2mpyaverage
on steel and 0.1 - 0.2 mpy on copper.
Gulf Coast Chemical Plant
FlexPro™CLwasevaluatedinthecooling
tower at a Gulf Coast chemical plant
operating at 9 cycles on clarified Sabine
River water. The water is relatively
corrosive and several high temperature
heat exchangers have been prone to
deposition over the years. Although
the corrosion results were positive in
the past, the plant wanted to use a
more forgiving, non-fouling program.
Corrosion coupon results with FlexPro™
CL have been excellent, with steel
coupons <1 mpy. Critical heat exchanger
approach temperatures have remained
flat.The FlexPro™ CL chemistry not only
continued the excellent corrosion results
but virtually eliminated deposition and
offered flexibility of control.
Increased Flexibility
• Effective on multiple metallurgies including steel, copper,
and aluminum
• Green chemistry that is effective across a broad range of
water hardness
• Reduced impact by well-water iron or aluminum carryover
• Rapid, accurate analysis using a handheld or online sensor
ChemTreat, Inc. / 5640 Cox Rd. Glen Allen, VA 23060 / 800-648-4579 / 804-935-2119 / www.chemtreat.com © ChemTreat 2014
Maximum Protection
• Avoids Calcium Phosphate fouling in high temperature
heat exchangers
• Controls deposition of Calcium Carbonate, Iron, and
Manganese
• Lowers aquatic effects with a favorable EH&S profile
• DOT non-corrosive, safe handling and shipping
Proven Results
Benefits of FlexPro™ CLTechnology

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FlexPro Brochure

  • 1. FlexPro™ CL is a breakthrough innovation in cooling water treatment specifically designed to work on a broad range of cooling systems. This truly green solution supports emerging regulations while outperforming other cooling water chemistries. • Proven effectiveness on an extremely broad range of water qualities and metal types • Superior deposition and corrosion control by forming a persistent film across cooling system surfaces • Exceptional fouling control resulting in significant reductions in biocide and chlorine usage • Phosphorus-free* and Zinc-free product characteristics help to meet environmental regulations When the water treatment industry was encouraged to eliminate chromates over 35 years ago, phosphate- based treatment programs emerged as the technology of choice. Since that time, the industry has become increasingly aware of the challenges associated with phosphate-based technology: • The precise control required to prevent phosphate deposits on hot bundles • Limited admiralty brass corrosion control using only azoles • Escalating dispersant demand due to phosphate precipitation with well water iron and aluminum carryover • Increased chlorine demand due to algae growth on the towers These complexities, along with emerging environmental restrictions on phosphorus discharge, prompted a multi-year research effort by ChemTreat to develop a product that alleviates these challenges. The result of this endeavor is FlexPro™ CL: a versatile, phosphorus and zinc-free approach to cooling water treatment.* Flexible Control, Exceptional Asset Protection, Maximum Efficiency Why FlexPro™ CL? *The FlexPro™ CL corrosion inhibitor is phosphorus-free. Some FlexPro™ CL products are designed to contain low levels of phosphorus.
  • 2. High Iron in Well Water Well water iron poses a special challenge for phosphate-based treatment programs. FlexPro™ CL is particularly suited to such applications because the corrosion inhibitor does not react with the iron and the dispersant is only required to disperse the iron itself rather than precipitated iron phosphate. A Gulf Coast air separation plant with 2-5 ppm iron in its well water was experiencing heat exchanger fouling problems on a phosphate based treatment program. The problems were severe enough to require shutdowns to clean the exchangers.Treatment was converted to FlexPro™ CL with the addition of a non- phosphorus supplemental dispersant for iron. Results on both corrosion and fouling have improved substantially. High Hardness, High Sulfate Corrosive Water Application A Midwest cogeneration plant was faced with stringent phosphate discharge regulations. The unclarified makeup water was high in calcium and alkalinity, requiring sulfuric acid for pH control. The resulting cooling water was relatively corrosive due to high sulfates from the use of acid. Steel corrosion rates on the baseline low-phosphorus program were averaging about 10 mpy. Upon changing to the FlexPro™ CL chemistry, corrosion rateshavebeenreducedto2mpyaverage on steel and 0.1 - 0.2 mpy on copper. Gulf Coast Chemical Plant FlexPro™CLwasevaluatedinthecooling tower at a Gulf Coast chemical plant operating at 9 cycles on clarified Sabine River water. The water is relatively corrosive and several high temperature heat exchangers have been prone to deposition over the years. Although the corrosion results were positive in the past, the plant wanted to use a more forgiving, non-fouling program. Corrosion coupon results with FlexPro™ CL have been excellent, with steel coupons <1 mpy. Critical heat exchanger approach temperatures have remained flat.The FlexPro™ CL chemistry not only continued the excellent corrosion results but virtually eliminated deposition and offered flexibility of control. Increased Flexibility • Effective on multiple metallurgies including steel, copper, and aluminum • Green chemistry that is effective across a broad range of water hardness • Reduced impact by well-water iron or aluminum carryover • Rapid, accurate analysis using a handheld or online sensor ChemTreat, Inc. / 5640 Cox Rd. Glen Allen, VA 23060 / 800-648-4579 / 804-935-2119 / www.chemtreat.com © ChemTreat 2014 Maximum Protection • Avoids Calcium Phosphate fouling in high temperature heat exchangers • Controls deposition of Calcium Carbonate, Iron, and Manganese • Lowers aquatic effects with a favorable EH&S profile • DOT non-corrosive, safe handling and shipping Proven Results Benefits of FlexPro™ CLTechnology