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Examples of tool solutions
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2
SPOOL BORE HOLES
OIL HOLES
Objective
To eliminate rings produced in the bore by the rough pass
reamer. In the typical process these rings need to be removed
manually prior to finishing/assembly.
Objective
To reduce the often very long machining time of the deep holes
in small diameters with no diameter tolerance (in oil connection
holes). In many cases, HSS deep hole drills are still used.
Result
Solid carbide drills with C7 PLUS™ coating ensures increased
speed and feed and reduce the cycle time considerably while
giving increased life time. Very narrow hole tolerances and a
completely safe proces.
Result
› Excellent size consistency
› A straight hole free of rings
› Huge cycle-time reduction (50%)
› 15 minutes saved per part
C7 PLUS
Machining process
Ring-free reamer
Article no. 212891/999999
n = 1415 rpm
fn = 0.25 mm/rev.
Pilot drill
Article no. 212851/999999
n = 2000 rpm
fn = 0.4 mm/rev.
C7 PLUS
Grooving Land
Article no. 432355/999999
n = 1990 rpm
fn = 0.06 mm/rev.
C7 PLUS
Solution A
C7 PLUS
Machining process
Pilot drill
Article no. 289411.0400
n = 9550 rpm
fn = 0.2 mm/rev.
SC deep hole drill
n = 6000 rpm
fn = 0.3 mm/rev.
Casted bore hole Machined bore hole

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Examples Of Tool Solutions (a)

  • 1. 7 Examples of tool solutions 1 2 SPOOL BORE HOLES OIL HOLES Objective To eliminate rings produced in the bore by the rough pass reamer. In the typical process these rings need to be removed manually prior to finishing/assembly. Objective To reduce the often very long machining time of the deep holes in small diameters with no diameter tolerance (in oil connection holes). In many cases, HSS deep hole drills are still used. Result Solid carbide drills with C7 PLUS™ coating ensures increased speed and feed and reduce the cycle time considerably while giving increased life time. Very narrow hole tolerances and a completely safe proces. Result › Excellent size consistency › A straight hole free of rings › Huge cycle-time reduction (50%) › 15 minutes saved per part C7 PLUS Machining process Ring-free reamer Article no. 212891/999999 n = 1415 rpm fn = 0.25 mm/rev. Pilot drill Article no. 212851/999999 n = 2000 rpm fn = 0.4 mm/rev. C7 PLUS Grooving Land Article no. 432355/999999 n = 1990 rpm fn = 0.06 mm/rev. C7 PLUS Solution A C7 PLUS Machining process Pilot drill Article no. 289411.0400 n = 9550 rpm fn = 0.2 mm/rev. SC deep hole drill n = 6000 rpm fn = 0.3 mm/rev. Casted bore hole Machined bore hole