This document summarizes several engineering projects from April 2016 to date to improve production efficiency. Four nozzle fillers were made locally to replace one, increasing output by 66%. A Turkish machine was installed for braid spray, increasing productivity 275%. A perfume sealer was redesigned to reduce breakdowns. A tube filler line was completed with an automatic shrinking tunnel and no work in progress. Turkish machines were installed for lotion filling, increasing outputs by 69-125%. An automatic capper was added, and labeling and conveyor belt systems were implemented, reducing waste and improving utilization. Projects are ongoing to redesign filling nozzles and machines.

1. ENGINEERING 2016 PROJECTS
FROM APRIL 2016 TO DATE
FOUR NOZZLE FILLER LOCALLY MADE TO REPLACE ONE NOZZLE FILLER ON THE LINE SO WE IMPROVED OUTPUT FROM 9000PCS/ DAY TO 15000PCS/DAY WHICH IS 66% EFFICIENCY INCREASE
FIRST TURKISH MACHINE TO BE INSTALLED TO INCREASE PRODUCTIVITY OF BRAID SPRAY FROM 2400PCS/DAY TO 9000PCS/DAY WHICH IS 275% EFFICIENCY INCREASE

2. REDESIGNED PERFUME SEALER TO REDUCE BREAKDOWN
TUBE FILLER LINE THE FIRST COMPLETE LINE TO HAVE AUTOMATIC SHRINKING TUNNEL AND NO W.I.P (WORK IN PROGRESS)

3. LOTION TURKISKMACHINE INSTALATION AND COMMISIONINGWHICH IMPROVED LOTION PRODUCTIVITY MOSTLY FOR VERSMAN LOTIONSAND NICE AND LOVELY 600ML, IT INCREASED OUTPUT
SIZE:100-400ML FROM 32PCS/ MIN TO 54 PCS/MIN WHICH IS 69% EFFICIENCY INCREASE
600ML FROM16PCS/MIN TO 36PCS/MIN WHICH IS 125% EFFICIENCY INCREASE
INSTALLED AND COMMISSIONED AN AUTO CAPPER TURKISH MACHINE ON THE LINE WHICH IMPROVED ON THE CAPPING
TURKISH LABELING MACHINE WORK INPROGRESS

4. LOTION COMPLETE LINE THROUGH A CONVEYOR BELT WHICH IMPROVEDTHE UTILIZATION OF THE MACHINE AND NO W.I.P ON THE LOTION LINE, THIS INPROVED THE MACHINE UTILIZ ATION
FORM 15000PCS/DAY TO 30000PCS/DAY WHICH IS 50% IMPROVEMENT
P.G COMPLETELINETHROUGH ACONVEYOR BELTWHICH IMPROVED THEUTILIZATION OF THESHRINKING TUNEL MACHINEAND NO W.I.P ON THEP.G LINE, THIS INPROVED THEMACHINEUTILIZATION FORM
20000PCS/DAYTO 30000PCS/DAYWHICH IS 33% IMPROVEMENT

5. SUCCESFUL REDESIGNING OF 1OOML LOTION FILLING NOZZLEWHICH IMPROVED PRODUCTIVITYFROM64PCS/ MIN TO 88PCS/MIN WHICH IS 30% IMPROVEMENT
INHOUSESKID PURE GLYCERINEAND WHITEOIL AUTOMATION

6. ON GOING TEST AND REDISIGNING MACHINE TO FILL PG