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Engemasa materials presentation
Engemasa is a Brazilian engineering and materials company established in 1976. It operates in several key industries such as petrochemical, refineries, mining, fertilizers, and more. The company has 754,000 square feet of facilities, 300 employees, and $68 million in annual revenue. Engemasa specializes in centrifugally cast tubes, static cast parts, and fabricating equipment for industries including refineries, fertilizer plants, steam crackers, and pyrolysis heaters. It works with over 400 alloy types and has a global customer base and overseas agents.
Engemasa materials presentation
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- 2. 2/16 MERCADOS - Petroquímico - Refinarias -Redução de Minério de Ferro (DRI) - Fertilizantes - Papel & Celulose - Açúcar & Alcool (Etanol) - Nuclear APRESENTAÇÃO Outubro 2016
- 3. 754,000 ft² 300 Employees $68mi Revenue Est. 1976 3/16 CEO CFO 100% Brasileira • PhD MaterialsScience4 • Master Engineers2 • Engineers4 STEAM CRACKERS REFORMER TUBES SPUN & STATIC CASTINGS NICKEL BASED ALLOYS STAINLESS & CARBON STEEL APRESENTAÇÃO Outubro 2016
- 4. 4/16 86.000 m² 2 Rows ENGEMASA –Plant II Leisure Sport 8.000 m² Fabrication Shop APRESENTAÇÃO Outubro 2016
- 5. OUR LOCATION 5/16 BRAZIL SÃO CARLOS SãoPaulo Santos · * * · · São Carlos City São Paulo State Brazil International airport (São Paulo): 240 Km (150 mi) Seaport (Santos, São Paulo): 335 Km (208 mi) APRESENTAÇÃO Outubro 2016
- 6. 6/16 CENTRIFUGALLY CAST TUBES FORREFORMER FURNACES APRESENTAÇÃO Outubro 2016
- 7. 7/16 (15 Sites byENGEMASA) REFINERY & FERTILIZER PLANTS Catalyst tube Outlet collector / manifold Forged flange Cast cone / reducer Pigtail Weldolet / sockolet Cast supports/ tube sheet MAJOR CUSTOMER DESIGNERS APRESENTAÇÃO Outubro 2016
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- 9. 9/16 (72 furnacesby ENGEMASA) STEAM CRACKERS Petrochemical coils Cone / reducer Tube hanger Cast return bend Cast fitting Manifold Other castings DESIGNERS MAJOR CUSTOMER APRESENTAÇÃO Outubro 2016
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- 11. MAIN FABRICATION STAGES 54 3 11/16 Spuncast (pics 1 & 2) Chemical analysis Cut, bevelling & deep boring Welding (pic 5) DESTRUCTIVE TESTS Tensile test at RT and high temp. (pic 4) Creep test (up to 15,000 hours) Cross section analysis (macroetching) Micrography (SEM & optical) NON-DESTRUCTIVE TESTS Visual and dimensional Dye penetrant Boroscopy Radiographic Hydrostatic (pic 3) Ultrassonic PMI Magnetic particle Hanging test Other NDT upon request 21 APRESENTAÇÃO Outubro 2016
- 12. Carbon and LowAlloy Steel WCA, WCB, WCC, LCB, LCC WC1, WC6, WC9, C5, C12, C12A Stainless Steel CA15, CA40 CF3, CF3M, CF8, CF8M CG3M, CG8M, CF8C CA6NM, CN7M, CK3MCuN Duplex Stainless Steel 1A, 1B, 2A, 3A, 4A Ni and Co based alloy - CZ100, M25S, M35, N7M - CW2M, CW6MC, CW12MW CX2MW - Stellite family (1, 6, …) Superduplex Stainless Steel 5A, 6A, 7A Heat Resistant Alloy CT15C HF, HK, HP, HT, HV, HX 12/16 ASTM, DIN, BS, EN, ... STANDARD ALLOYS (400+) APRESENTAÇÃO Outubro 2016
- 13. 13/16 Alloy Equivalent CrNi Nb Others E2032Nb Alloy 800 20 32 Yes - E2535Nb HP Mod 25 35 Yes - E2535Nb+MA HP Mod Micro 25 35 Yes Micro Alloy E2848W HV 28 48 No Tungsten E3545Nb+MA - 35 45 Yes Micro Alloy E5050Nb - 50 50 Yes - PROPRIETARY ALLOYS Typical chemical content And minor elements addition With W addition E2848W+MA E3050W With Co and W addition E2535CoW E2848WCo Low Carbon E2535Nb-LC E3545Nb-LC With Al addition E3045AlNb+MA ENiCrAl+MA TOTAL 21 ALLOYS APRESENTAÇÃO Outubro 2016
- 14. 14/16 Quality Certifications - AD2000 Merkblatt W0 – TÜV Nord - CRCC 25764 – Petrobras - ISO 9001:2008 – SGS - PED 97/236/EC – TÜV Nord Vendor List ABB KBR* Air Liquide Lurgi BD Energy Occidental Chemical Birwelco ONIP Braskem Petrobras CBI Lummus Qatar Petroleum Emirates Steel Selas-Linde Foster Wheeler Technip Haldor Topsøe* Westlake Heurtey Petrochem Prizes & Recognitions - Foundry of the Year 1994, 1996 and 1997 by ABIMAQ - Quality of Service 2006 by SESI - International Exhibitions in Brazil, Germany, USA - PSR Valve Supplier of the Year 2011 by ABIMAQ - Tube Supplier of the Year 2010 by ABIMAQ - Excellence Programme 2003 by ABIMAQ Appreciation Letters ABB AGAR CORP ARVIN MERITOR AZ ARMATUREN CONFAB EKW ZIEGLER FOSECO HITER KTI LUMMUS LUPATECH MNA PETROCHEM SELAS-LINDE VOITH APRESENTAÇÃO Outubro 2016
- 15. From ENGEMASA tothe WORLD 15/16 BRAZIL USA CANADA CHINA INDIASAU EGY ARG BOL COL VEN GER THA SPA UK JAP UAE QATAR Headquarter Exports ITA KOR ECU CHI MEX FRA HON AUSTRALIA APRESENTAÇÃO Outubro 2016
- 16. 16/16 Production Site Rua ErnestoCardinalli 333 São Carlos, Brazil Phone: +55 16 3363 1500 engemasa@engemasa.com.br Overseas Agent Co-operation Agency Europe Dr. Gianluca Mazzone Rome, Italy Phone: +39 393 7912580 europe@engemasa.com.br North America Mr. David Kassekert Pittsburgh, USA Phone: +1 412 855 0266 davewk9@gmail.com Middle East Dr. Abdollah Ezazi Dubai, UAE Phone: +98 912 527 0485 ezazi@apec-co.com www.engemasa.com.br APRESENTAÇÃO Outubro 2016