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ENGEMASA
Engenharia e Materiais
1/16
APRESENTAÇÃO
Outubro 2016
2/16
MERCADOS
- Petroquímico
- Refinarias
- Redução de Minério de Ferro (DRI)
- Fertilizantes
- Papel & Celulose
- Açúcar & Alcool (Etanol)
- Nuclear
APRESENTAÇÃO
Outubro 2016
754,000
ft²
300
Employees
$68mi
Revenue
Est.
1976
3/16
CEO
CFO
100%
Brasileira
• PhD Materials Science4
• Master Engineers2
• Engineers4
STEAM CRACKERS
REFORMER TUBES
SPUN & STATIC CASTINGS
NICKEL BASED ALLOYS
STAINLESS & CARBON STEEL
APRESENTAÇÃO
Outubro 2016
4/16
86.000
m²
2 Rows
ENGEMASA – Plant II
Leisure
Sport 8.000 m² Fabrication Shop
APRESENTAÇÃO
Outubro 2016
OUR LOCATION
5/16
BRAZIL
SÃO CARLOS
São Paulo
Santos
·
*
*
·
·
São Carlos City
São Paulo State
Brazil
International airport (São Paulo): 240 Km (150 mi)
Seaport (Santos, São Paulo): 335 Km (208 mi)
APRESENTAÇÃO
Outubro 2016
6/16
CENTRIFUGALLY CAST TUBES
FOR REFORMER FURNACES
APRESENTAÇÃO
Outubro 2016
7/16
(15 Sites by ENGEMASA)
REFINERY &
FERTILIZER PLANTS
Catalyst tube
Outlet collector / manifold
Forged flange
Cast cone / reducer
Pigtail
Weldolet / sockolet
Cast supports/ tube sheet
MAJOR
CUSTOMER
DESIGNERS
APRESENTAÇÃO
Outubro 2016
8/16
STEAM CRACKERS
PYROLYSIS HEATERS
APRESENTAÇÃO
Outubro 2016
9/16 (72 furnaces by ENGEMASA)
STEAM CRACKERS
Petrochemical coils
Cone / reducer
Tube hanger
Cast return bend
Cast fitting
Manifold
Other castings
DESIGNERS
MAJOR
CUSTOMER
APRESENTAÇÃO
Outubro 2016
10/16
STATIC CAST PARTS
APRESENTAÇÃO
Outubro 2016
MAIN FABRICATION STAGES
54
3
11/16
Spun cast (pics 1 & 2)
Chemical analysis
Cut, bevelling & deep boring
Welding (pic 5)
DESTRUCTIVE TESTS
Tensile test at RT and high temp. (pic 4)
Creep test (up to 15,000 hours)
Cross section analysis (macroetching)
Micrography (SEM & optical)
NON-DESTRUCTIVE TESTS
Visual and dimensional
Dye penetrant
Boroscopy
Radiographic
Hydrostatic (pic 3)
Ultrassonic
PMI
Magnetic particle
Hanging test
Other NDT upon request
21
APRESENTAÇÃO
Outubro 2016
Carbon and Low Alloy Steel
WCA, WCB, WCC, LCB, LCC
WC1, WC6, WC9, C5, C12, C12A
Stainless Steel
CA15, CA40
CF3, CF3M, CF8, CF8M
CG3M, CG8M, CF8C
CA6NM, CN7M, CK3MCuN
Duplex Stainless Steel
1A, 1B, 2A, 3A, 4A
Ni and Co based alloy
- CZ100, M25S, M35, N7M
- CW2M, CW6MC, CW12MW CX2MW
- Stellite family (1, 6, …)
Superduplex Stainless Steel
5A, 6A, 7A
Heat Resistant Alloy
CT15C
HF, HK, HP, HT, HV, HX
12/16
ASTM, DIN, BS, EN, ...
STANDARD ALLOYS (400+)
APRESENTAÇÃO
Outubro 2016
13/16
Alloy Equivalent Cr Ni Nb Others
E2032Nb Alloy 800 20 32 Yes -
E2535Nb HP Mod 25 35 Yes -
E2535Nb+MA HP Mod Micro 25 35 Yes Micro Alloy
E2848W HV 28 48 No Tungsten
E3545Nb+MA - 35 45 Yes Micro Alloy
E5050Nb - 50 50 Yes -
PROPRIETARY ALLOYS
Typical chemical content
And minor elements addition
With W addition
E2848W+MA
E3050W
With Co and W addition
E2535CoW
E2848WCo
Low Carbon
E2535Nb-LC
E3545Nb-LC
With Al addition
E3045AlNb+MA
ENiCrAl+MA
TOTAL 21
ALLOYS
APRESENTAÇÃO
Outubro 2016
14/16
Quality Certifications
- AD 2000 Merkblatt W0 – TÜV Nord
- CRCC 25764 – Petrobras
- ISO 9001:2008 – SGS
- PED 97/236/EC – TÜV Nord
Vendor List
ABB KBR*
Air Liquide Lurgi
BD Energy Occidental Chemical
Birwelco ONIP
Braskem Petrobras
CBI Lummus Qatar Petroleum
Emirates Steel Selas-Linde
Foster Wheeler Technip
Haldor Topsøe* Westlake
Heurtey Petrochem
Prizes & Recognitions
- Foundry of the Year 1994, 1996 and 1997 by ABIMAQ
- Quality of Service 2006 by SESI
- International Exhibitions in Brazil, Germany, USA
- PSR Valve Supplier of the Year 2011 by ABIMAQ
- Tube Supplier of the Year 2010 by ABIMAQ
- Excellence Programme 2003 by ABIMAQ
Appreciation
Letters
ABB
AGAR CORP
ARVIN MERITOR
AZ ARMATUREN
CONFAB
EKW ZIEGLER
FOSECO
HITER
KTI
LUMMUS
LUPATECH MNA
PETROCHEM
SELAS-LINDE
VOITH
APRESENTAÇÃO
Outubro 2016
From ENGEMASA to the WORLD
15/16
BRAZIL
USA
CANADA
CHINA
INDIASAU
EGY
ARG
BOL
COL
VEN
GER
THA
SPA
UK
JAP
UAE
QATAR
Headquarter
Exports
ITA
KOR
ECU
CHI
MEX
FRA
HON
AUSTRALIA
APRESENTAÇÃO
Outubro 2016
16/16
Production Site
Rua Ernesto Cardinalli 333
São Carlos, Brazil
Phone: +55 16 3363 1500
engemasa@engemasa.com.br
Overseas Agent
Co-operation Agency
Europe
Dr. Gianluca Mazzone
Rome, Italy
Phone: +39 393 7912580
europe@engemasa.com.br
North America
Mr. David Kassekert
Pittsburgh, USA
Phone: +1 412 855 0266
davewk9@gmail.com
Middle East
Dr. Abdollah Ezazi
Dubai, UAE
Phone: +98 912 527 0485
ezazi@apec-co.com
www.engemasa.com.br
APRESENTAÇÃO
Outubro 2016

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Engemasa materials presentation

  • 2. 2/16 MERCADOS - Petroquímico - Refinarias - Redução de Minério de Ferro (DRI) - Fertilizantes - Papel & Celulose - Açúcar & Alcool (Etanol) - Nuclear APRESENTAÇÃO Outubro 2016
  • 3. 754,000 ft² 300 Employees $68mi Revenue Est. 1976 3/16 CEO CFO 100% Brasileira • PhD Materials Science4 • Master Engineers2 • Engineers4 STEAM CRACKERS REFORMER TUBES SPUN & STATIC CASTINGS NICKEL BASED ALLOYS STAINLESS & CARBON STEEL APRESENTAÇÃO Outubro 2016
  • 4. 4/16 86.000 m² 2 Rows ENGEMASA – Plant II Leisure Sport 8.000 m² Fabrication Shop APRESENTAÇÃO Outubro 2016
  • 5. OUR LOCATION 5/16 BRAZIL SÃO CARLOS São Paulo Santos · * * · · São Carlos City São Paulo State Brazil International airport (São Paulo): 240 Km (150 mi) Seaport (Santos, São Paulo): 335 Km (208 mi) APRESENTAÇÃO Outubro 2016
  • 6. 6/16 CENTRIFUGALLY CAST TUBES FOR REFORMER FURNACES APRESENTAÇÃO Outubro 2016
  • 7. 7/16 (15 Sites by ENGEMASA) REFINERY & FERTILIZER PLANTS Catalyst tube Outlet collector / manifold Forged flange Cast cone / reducer Pigtail Weldolet / sockolet Cast supports/ tube sheet MAJOR CUSTOMER DESIGNERS APRESENTAÇÃO Outubro 2016
  • 9. 9/16 (72 furnaces by ENGEMASA) STEAM CRACKERS Petrochemical coils Cone / reducer Tube hanger Cast return bend Cast fitting Manifold Other castings DESIGNERS MAJOR CUSTOMER APRESENTAÇÃO Outubro 2016
  • 11. MAIN FABRICATION STAGES 54 3 11/16 Spun cast (pics 1 & 2) Chemical analysis Cut, bevelling & deep boring Welding (pic 5) DESTRUCTIVE TESTS Tensile test at RT and high temp. (pic 4) Creep test (up to 15,000 hours) Cross section analysis (macroetching) Micrography (SEM & optical) NON-DESTRUCTIVE TESTS Visual and dimensional Dye penetrant Boroscopy Radiographic Hydrostatic (pic 3) Ultrassonic PMI Magnetic particle Hanging test Other NDT upon request 21 APRESENTAÇÃO Outubro 2016
  • 12. Carbon and Low Alloy Steel WCA, WCB, WCC, LCB, LCC WC1, WC6, WC9, C5, C12, C12A Stainless Steel CA15, CA40 CF3, CF3M, CF8, CF8M CG3M, CG8M, CF8C CA6NM, CN7M, CK3MCuN Duplex Stainless Steel 1A, 1B, 2A, 3A, 4A Ni and Co based alloy - CZ100, M25S, M35, N7M - CW2M, CW6MC, CW12MW CX2MW - Stellite family (1, 6, …) Superduplex Stainless Steel 5A, 6A, 7A Heat Resistant Alloy CT15C HF, HK, HP, HT, HV, HX 12/16 ASTM, DIN, BS, EN, ... STANDARD ALLOYS (400+) APRESENTAÇÃO Outubro 2016
  • 13. 13/16 Alloy Equivalent Cr Ni Nb Others E2032Nb Alloy 800 20 32 Yes - E2535Nb HP Mod 25 35 Yes - E2535Nb+MA HP Mod Micro 25 35 Yes Micro Alloy E2848W HV 28 48 No Tungsten E3545Nb+MA - 35 45 Yes Micro Alloy E5050Nb - 50 50 Yes - PROPRIETARY ALLOYS Typical chemical content And minor elements addition With W addition E2848W+MA E3050W With Co and W addition E2535CoW E2848WCo Low Carbon E2535Nb-LC E3545Nb-LC With Al addition E3045AlNb+MA ENiCrAl+MA TOTAL 21 ALLOYS APRESENTAÇÃO Outubro 2016
  • 14. 14/16 Quality Certifications - AD 2000 Merkblatt W0 – TÜV Nord - CRCC 25764 – Petrobras - ISO 9001:2008 – SGS - PED 97/236/EC – TÜV Nord Vendor List ABB KBR* Air Liquide Lurgi BD Energy Occidental Chemical Birwelco ONIP Braskem Petrobras CBI Lummus Qatar Petroleum Emirates Steel Selas-Linde Foster Wheeler Technip Haldor Topsøe* Westlake Heurtey Petrochem Prizes & Recognitions - Foundry of the Year 1994, 1996 and 1997 by ABIMAQ - Quality of Service 2006 by SESI - International Exhibitions in Brazil, Germany, USA - PSR Valve Supplier of the Year 2011 by ABIMAQ - Tube Supplier of the Year 2010 by ABIMAQ - Excellence Programme 2003 by ABIMAQ Appreciation Letters ABB AGAR CORP ARVIN MERITOR AZ ARMATUREN CONFAB EKW ZIEGLER FOSECO HITER KTI LUMMUS LUPATECH MNA PETROCHEM SELAS-LINDE VOITH APRESENTAÇÃO Outubro 2016
  • 15. From ENGEMASA to the WORLD 15/16 BRAZIL USA CANADA CHINA INDIASAU EGY ARG BOL COL VEN GER THA SPA UK JAP UAE QATAR Headquarter Exports ITA KOR ECU CHI MEX FRA HON AUSTRALIA APRESENTAÇÃO Outubro 2016
  • 16. 16/16 Production Site Rua Ernesto Cardinalli 333 São Carlos, Brazil Phone: +55 16 3363 1500 engemasa@engemasa.com.br Overseas Agent Co-operation Agency Europe Dr. Gianluca Mazzone Rome, Italy Phone: +39 393 7912580 europe@engemasa.com.br North America Mr. David Kassekert Pittsburgh, USA Phone: +1 412 855 0266 davewk9@gmail.com Middle East Dr. Abdollah Ezazi Dubai, UAE Phone: +98 912 527 0485 ezazi@apec-co.com www.engemasa.com.br APRESENTAÇÃO Outubro 2016