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Selecting Pump
Sealing Options
Specific to
Applications
Bob Antion
Northeast USA Sales Manager
Metso Slurry Pumps
© Metso
85% of Pump Problems come from the Suction Side
© Metso
This presentation deals with the opposite side
© Metso
And the importance of sealing
© Metso
Function of the Shaft Seal
•The basic function of the shaft seal is to prevent
leakage at the point where the shaft enters the
casing
•With flooded suction the leakage is generally
liquid leaving the pump
•With a suction lift the leakage can be air
entering the pump
© Metso
Types of Seals
•Full flow flushing type
•Low flow flushing type
•Dynamic seal- expeller
•Single mechanical seal- Zero flush
•Single mechanical seal- Low pressure flush
•Double mechanical seal- High pressure flush
© Metso
Full and Low Flow Glands
•Compression packings depend upon the
existence of a thin film between the packing
surface and the moving shaft for lubrication and
cooling. Seal water is used and is distributed by
a lantern ring inserted in the packing set. During
the break-in period, the gland is adjusted to gain
control of the leakage to reduce it to a minimum
while maintaining the cooling and lubricating film
on the shaft.
© Metso
© Metso
Five Steps to Successful Sealing
•1) Proper selection of the packing material.
The packing material must be carefully selected
for the application and service.
•2) Proper environment for the packing
material. The controls to maintain the lubricating
film must be provided. Seal water pressure must
be 5-10 psi above discharge pressure of pump
and at the flow rate called out in manual.
•3) Proper equipment maintenance. The
equipment must be in good running condition.
© Metso
continued
A true running shaft with a smooth polished
sleeve ensures the longest service
•4) Proper installation. Attention to fit and
cleanliness is essential
•5) Proper break-in procedures must be
followed .The care taken at start-up can extend
the service life of the packing set many times.
© Metso
ADVANTAGES DISADVANTAGES
• Fewer pump parts
• Simple system
• Inexpensive
• Additional pump required
• Clear water source required
© Metso
Dynamic Seal
•Also called centrifugal seal or expeller seal.
•Only works when pump is running and requires
static packing seal to prevent leakage when
pump is not running.
•No flush water is required and there is no dilution
of slurry by flush water.
•There is reduced maintenance of packings
•There are limitations based on the ratio of inlet
head versus operating discharge head.
© Metso
© Metso
ADVANTAGES DISADVANTAGES
• No Gland Water or additional Pump
required.
• Leakage when pump not running
• Limitations based on pumping
conditions
© Metso
Mechanical seals
•Single Seal- Zero Flush
- Doesn’t require flush water.
- Depends on slurry to cool and lubricate seal faces.
- Seal faces will be destroyed in seconds if run dry.
- Can not be used where exposed to particle
Size of 1 to 5 micron.
© Metso
Mechanical Seals
•Single mechanical seal- low pressure quench
-Not suitable for 1 to 5 micron particle range.
-Requires clean water supply for water quench.
-Doesn’t require resetting after bearing housing
adjustment.
-Seal faces easy to replace.
-Suitable for light slurry applications
© Metso
Double Mechanical Seal
•Suitable for all applications.
•Requires clean water for quenching.
•Doesn’t require resetting after bearing adjustment.
•Easy to rebuild and replace seal faces.
•High cost keeps it out of many applications.
© Metso
ADVANTAGES DISADVANTAGES
• Zero leakage • Expensive
• Sensitive to upset conditions
• Run dry –not an option
© Metso
© Metso
Series Pumping
© Metso
Review – Questions and Answers

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Drive Side Sealing Options

  • 1. Selecting Pump Sealing Options Specific to Applications Bob Antion Northeast USA Sales Manager Metso Slurry Pumps
  • 2. © Metso 85% of Pump Problems come from the Suction Side
  • 3. © Metso This presentation deals with the opposite side
  • 4. © Metso And the importance of sealing
  • 5. © Metso Function of the Shaft Seal •The basic function of the shaft seal is to prevent leakage at the point where the shaft enters the casing •With flooded suction the leakage is generally liquid leaving the pump •With a suction lift the leakage can be air entering the pump
  • 6. © Metso Types of Seals •Full flow flushing type •Low flow flushing type •Dynamic seal- expeller •Single mechanical seal- Zero flush •Single mechanical seal- Low pressure flush •Double mechanical seal- High pressure flush
  • 7. © Metso Full and Low Flow Glands •Compression packings depend upon the existence of a thin film between the packing surface and the moving shaft for lubrication and cooling. Seal water is used and is distributed by a lantern ring inserted in the packing set. During the break-in period, the gland is adjusted to gain control of the leakage to reduce it to a minimum while maintaining the cooling and lubricating film on the shaft.
  • 9. © Metso Five Steps to Successful Sealing •1) Proper selection of the packing material. The packing material must be carefully selected for the application and service. •2) Proper environment for the packing material. The controls to maintain the lubricating film must be provided. Seal water pressure must be 5-10 psi above discharge pressure of pump and at the flow rate called out in manual. •3) Proper equipment maintenance. The equipment must be in good running condition.
  • 10. © Metso continued A true running shaft with a smooth polished sleeve ensures the longest service •4) Proper installation. Attention to fit and cleanliness is essential •5) Proper break-in procedures must be followed .The care taken at start-up can extend the service life of the packing set many times.
  • 11. © Metso ADVANTAGES DISADVANTAGES • Fewer pump parts • Simple system • Inexpensive • Additional pump required • Clear water source required
  • 12. © Metso Dynamic Seal •Also called centrifugal seal or expeller seal. •Only works when pump is running and requires static packing seal to prevent leakage when pump is not running. •No flush water is required and there is no dilution of slurry by flush water. •There is reduced maintenance of packings •There are limitations based on the ratio of inlet head versus operating discharge head.
  • 14. © Metso ADVANTAGES DISADVANTAGES • No Gland Water or additional Pump required. • Leakage when pump not running • Limitations based on pumping conditions
  • 15. © Metso Mechanical seals •Single Seal- Zero Flush - Doesn’t require flush water. - Depends on slurry to cool and lubricate seal faces. - Seal faces will be destroyed in seconds if run dry. - Can not be used where exposed to particle Size of 1 to 5 micron.
  • 16. © Metso Mechanical Seals •Single mechanical seal- low pressure quench -Not suitable for 1 to 5 micron particle range. -Requires clean water supply for water quench. -Doesn’t require resetting after bearing housing adjustment. -Seal faces easy to replace. -Suitable for light slurry applications
  • 17. © Metso Double Mechanical Seal •Suitable for all applications. •Requires clean water for quenching. •Doesn’t require resetting after bearing adjustment. •Easy to rebuild and replace seal faces. •High cost keeps it out of many applications.
  • 18. © Metso ADVANTAGES DISADVANTAGES • Zero leakage • Expensive • Sensitive to upset conditions • Run dry –not an option
  • 21. © Metso Review – Questions and Answers